Rust-proof treatment device for bearing machining
By designing a bearing processing and anti-rust treatment device including mounting plates, mounting parts, pressing mechanisms, intermittent rotation mechanisms and spraying mechanisms, the corrosion problem caused by dust after long-term use of the bearing is solved, and efficient anti-rust and sealing of the bearing is achieved, and the service life is extended.
Patent Information
- Application Number
- CN202421385354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing bearing anti-rust treatment methods are prone to corrosion due to fine dust entering the bearing after a long period of use, which affects service life and quality.
A bearing processing anti-rust treatment device is designed, including a mounting plate, a mounting member, a pressing mechanism, an intermittent rotation mechanism and a spraying mechanism. The device accurately places and presses the bearing gasket through the cooperation of the cylinder and the servo motor to ensure the sealing of the bearing, and prevents dust from entering and improving the anti-rust effect through intermittent rotation and spraying anti-rust oil.
It effectively improves the sealing and anti-rust effect of bearings, avoids rust, extends the service life of bearings, and improves processing efficiency.
Smart Images

Figure CN222872477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing anti-rust, in particular to a bearing processing anti-rust treatment device. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. Bearings are precision mechanical parts that require high precision and high surface finish. Rust will cause bearings to lose their original precision and finish, directly affecting their performance, reducing their service life, or even causing them to be scrapped. During the production and processing of bearings, improper anti-rust management measures will cause a large amount of rust on semi-finished and finished parts, seriously affecting the balance connection and the timely completion of tasks. In order to avoid rust on bearings during long-term use, bearings need to be rust-proofed.
[0003] Most of the existing bearing anti-rust treatments are to pass the various parts of the bearing through a cleaning machine, clean the bearings, assemble them, and then spray anti-rust oil on the bearing surface. However, after long-term use, fine dust will inevitably enter the inside of the bearing. The mixture of anti-rust oil and dust reduces the anti-rust effect, which in turn causes rust on the bearing, affecting the service life and quality of the bearing.
[0004] Therefore, it is necessary to provide a bearing processing rust prevention treatment device to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a bearing processing rust prevention device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bearing processing anti-rust treatment device, comprising a mounting plate and a mounting member, the top surface of the mounting plate is fixedly mounted with a pressing mechanism, the top surface of the mounting member is fixedly mounted with an intermittent rotating mechanism, and the top surface of the mounting plate is fixedly mounted with a spraying mechanism;
[0007] The pressing mechanism includes a fixing part, a servo motor is fixedly installed on the side of the fixing part, a connecting block is fixedly installed on the top surface of the servo motor transmission rod, a placing plate is fixedly installed on the top surface of the connecting block, a cylinder one is fixedly installed on the top surface of the placing plate, a push rod is arranged inside the cylinder one, a mounting seat is fixedly installed on the end surface of the push rod, two through holes are penetrated through the mounting seat from top to bottom, a cylinder two is fixedly installed on the inner wall of the left through hole, a mounting plate one is fixedly installed on the bottom end surface of the cylinder two, a suction cup is fixedly installed on the bottom end surface of the mounting plate one, a cylinder three is fixedly installed on the inner wall of the right through hole, a mounting plate two is fixedly installed on the bottom end surface of the cylinder three, and a pressing ring is fixedly installed on the bottom end surface of the mounting plate two.
[0008] As a further description of the above technical solution:
[0009] The spraying mechanism includes an oil storage tank, the top surface of the mounting plate is fixedly connected to the bottom surface of the oil storage tank, a through hole is fixedly opened on the side of the oil storage tank, a spray head is fixedly installed on the inner wall of the through hole, a connecting piece is fixedly installed on the side of the oil storage tank, and a bearing discharge pipe is fixedly installed on the side of the connecting piece.
[0010] As a further description of the above technical solution:
[0011] The intermittent rotation mechanism comprises a driving motor, the bottom end surface of the driving motor is fixedly connected to the inner bottom surface of the mounting member, a mounting ring is fixedly mounted on the side surface of the driving motor transmission rod, and a shifting rod is fixedly mounted on the top surface of the mounting ring.
[0012] As a further description of the above technical solution:
[0013] A bearing seat is fixedly mounted on the bottom surface of the inner wall of the mounting piece, a connecting rod is fixedly mounted inside the bearing seat, and an intermittent disk is fixedly mounted on the side surface of the connecting rod.
[0014] As a further description of the above technical solution:
[0015] The tooth surface of the intermittent disk is matched with the side surface of the shifting rod, a connecting seat is fixedly installed on the top surface of the connecting rod, and a rotating disk is fixedly installed on the top surface of the connecting seat.
[0016] As a further description of the above technical solution:
[0017] A supporting leg is fixedly mounted on the bottom end surface of the mounting plate, a supporting member is fixedly mounted on the bottom end surface of the mounting member, and through holes are opened through the top and bottom of the mounting plate, and the inner wall of the through hole is fixedly connected to the side surface of the mounting member.
[0018] As a further description of the above technical solution:
[0019] A limit ring is fixedly mounted on the top surface of the mounting plate, an inner wall of the limit ring is equidistantly mounted on the side surface of the turntable, and a gasket storage tray is fixedly mounted on the top surface of the mounting plate.
[0020] The utility model has the following beneficial effects:
[0021] 1. Compared with the prior art, the bearing processing anti-rust treatment device can accurately place the bearing gasket on the bearing through the mutual cooperation of the gasket storage tray, fixing parts, servo motor, placement plate, cylinder one, push rod, cylinder two, mounting plate one, suction cup, cylinder three, mounting plate two and pressing ring, and perform pressing operation through cylinder three, thereby improving the sealing of the bearing, preventing dust from entering the bearing after long-term use, causing the bearing to rust, and improving the service life of the bearing.
[0022] 2. Compared with the prior art, the bearing processing and anti-rust treatment device stacks the initially assembled and cleaned bearings in a bearing discharge pipe, and then turns on the drive motor. The drive motor drives the mounting ring and the lever to rotate, and drives the intermittent disk to rotate. Since the intermittent disk is provided with equidistant teeth, the lever can drive the intermittent disk to rotate intermittently, and drive the turntable to rotate intermittently. When the turntable rotates, the bearing falls into the groove on the tooth surface of the turntable by gravity, so that the bearing can be loaded. When the bearing rotates to the bottom of the spray head, the anti-rust oil on the inner wall of the oil storage tank is sprayed on the bearing surface, so that the anti-rust oil can be sprayed on the bearing, which is beneficial to the subsequent processing of the bearing and improves the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a bearing processing and rust prevention treatment device proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the mounting parts of a bearing anti-rust treatment device proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the support structure of a bearing anti-rust treatment device proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the servo motor structure of a bearing processing anti-rust treatment device proposed by the utility model;
[0027] Figure 5 This is a schematic diagram of the nozzle structure of a bearing processing anti-rust treatment device proposed by the utility model;
[0028] Figure 6 The utility model provides a schematic diagram of the structure of a driving motor for a bearing anti-rust treatment device.
[0029] Legend:
[0030] 1. Mounting plate; 2. Support legs; 3. Mounting parts; 4. Support parts; 5. Limiting ring; 6. Driving motor; 7. Mounting ring; 8. Push rod; 9. Bearing seat; 10. Intermittent plate; 11. Connecting seat; 12. Turntable; 13. Oil storage tank; 14. Nozzle; 15. Connecting parts; 16. Bearing discharge pipe; 17. Gasket storage tray; 18. Fixing parts; 19. Servo motor; 20. Connecting block; 21. Placement plate; 22. Cylinder one; 23. Push rod; 24. Mounting seat; 25. Cylinder two; 26. Mounting plate one; 27. Suction cup; 28. Cylinder three; 29. Mounting plate two; 30. Press ring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 6 The utility model provides a bearing processing anti-rust treatment device, comprising a mounting plate 1 and a mounting member 3, wherein a pressing mechanism is fixedly mounted on the top surface of the mounting plate 1, an intermittent rotating mechanism is fixedly mounted on the top surface of the mounting member 3, and a spraying mechanism is fixedly mounted on the top surface of the mounting plate 1;
[0033] The pressing mechanism includes a fixing member 18, a servo motor 19 is fixedly installed on the side of the fixing member 18, a connecting block 20 is fixedly installed on the top surface of the servo motor 19 transmission rod, a placing plate 21 is fixedly installed on the top surface of the connecting block 20, a cylinder 22 is fixedly installed on the top surface of the placing plate 21, a push rod 23 is arranged inside the cylinder 1 22, a mounting seat 24 is fixedly installed on the end surface of the push rod 23, and the mounting seat 24 has two through holes extending from top to bottom, a cylinder 25 is fixedly installed on the inner wall of the left through hole, a mounting plate 1 26 is fixedly installed on the bottom end surface of the cylinder 25, a suction cup 27 is fixedly installed on the bottom end surface of the mounting plate 1 26, and a cylinder 3 2 is fixedly installed on the inner wall of the right through hole. 8. A mounting plate 29 is fixedly installed on the bottom end surface of the cylinder 3 28, and a pressing ring 30 is fixedly installed on the bottom end surface of the mounting plate 29. By installing the gasket storage tray 17, the fixing part 18, the servo motor 19, the placement plate 21, the cylinder 1 22, the push rod 23, the cylinder 25, the mounting plate 1 26, the suction cup 27, the cylinder 3 28, the mounting plate 29 and the pressing ring 30 and other components, the bearing gasket can be accurately placed on the bearing, and the pressing operation is performed by the cylinder 3 28, which improves the sealing of the bearing, prevents dust from entering the bearing after long-term use, causing the bearing to rust, and improves the service life of the bearing.
[0034] The spraying mechanism includes an oil storage tank 13, the top end surface of the mounting plate 1 is fixedly connected to the bottom end surface of the oil storage tank 13, a through hole is fixedly opened on the side of the oil storage tank 13, a nozzle 14 is fixedly installed on the inner wall of the through hole, a connecting piece 15 is fixedly installed on the side of the oil storage tank 13, a bearing discharge pipe 16 is fixedly installed on the side of the connecting piece 15, and the intermittent rotation mechanism includes a driving motor 6, the bottom end surface of the driving motor 6 is fixedly connected to the inner bottom surface of the mounting piece 3, a mounting ring 7 is fixedly installed on the side of the driving motor 6 transmission rod, a lever 8 is fixedly installed on the top surface of the mounting ring 7, a bearing seat 9 is fixedly installed on the bottom surface of the inner wall of the mounting piece 3, a connecting rod is fixedly installed inside the bearing seat 9, and an intermittent disk 10 is fixedly installed on the side of the connecting rod.
[0035] The tooth surface of the intermittent disk 10 and the side surface of the lever 8 are matched with each other, and a connecting seat 11 is fixedly installed on the top surface of the connecting rod, and a turntable 12 is fixedly installed on the top surface of the connecting seat 11. The bearings that have been preliminarily assembled and cleaned are stacked and placed in the bearing discharge pipe 16, and then the drive motor 6 is turned on. The drive motor 6 drives the mounting ring 7 and the lever 8 to rotate, and drives the intermittent disk 10 to rotate. Since the intermittent disk 10 is provided with equidistant teeth, the intermittent disk 10 can be driven to rotate intermittently through the lever 8, and the turntable 12 can be driven to rotate intermittently. When the turntable 12 rotates, the bearing falls into the tooth surface groove of the turntable 12 by gravity. When the bearing rotates to below the spray head 14, the anti-rust oil on the inner wall of the oil storage tank 13 is sprayed on the bearing surface, which can realize the loading of the bearing and the spraying of anti-rust oil on the bearing, which is beneficial to the subsequent work on the bearing and improves the working efficiency of the device.
[0036] A supporting leg 2 is fixedly installed on the bottom end surface of the mounting plate 1, and a supporting member 4 is fixedly installed on the bottom end surface of the mounting member 3. Through holes are opened from top to bottom of the mounting plate 1, and the inner wall of the through hole is fixedly connected to the side of the mounting member 3. A limiting ring 5 is fixedly installed on the top end surface of the mounting plate 1, and the inner wall of the limiting ring 5 is equidistantly installed on the side of the turntable 12. A gasket storage tray 17 is fixedly installed on the top end surface of the mounting plate 1.
[0037] Working principle: When in use, the bearings that have been preliminarily assembled and cleaned are stacked and placed in the bearing discharge tube 16, and then the drive motor 6 is turned on. The drive motor 6 drives the mounting ring 7 and the lever 8 to rotate, and drives the intermittent disk 10 to rotate. Since the intermittent disk 10 is provided with teeth of equal distance, the lever 8 can drive the intermittent disk 10 to rotate intermittently, and drive the turntable 12 to rotate intermittently. When the turntable 12 rotates, the bearing falls into the groove of the tooth surface of the turntable 12 by gravity. When the bearing rotates to the bottom of the spray head 14, the anti-rust oil on the inner wall of the oil storage tank 13 is sprayed on the bearing surface;
[0038] After the spraying is completed, the servo motor 19 is turned on to drive the placement plate 21, cylinder one 22 and mounting seat 24 to rotate. When cylinder two 25 rotates to the top surface of the gasket storage tray 17, cylinder two 25 is turned on and the bearing gasket is adsorbed by the suction cup 27. After the adsorption is completed, cylinder two 25 is retracted. The servo motor 19 is turned on to drive cylinder two 25 to rotate above the bearing, and cylinder two 25 is pushed to the top of the bearing through the push rod 23. Cylinder two 25 is turned on to drive the bearing gasket to be placed above the bearing, and cylinder three 28 is driven to move above the gasket by retracting the push rod 23 through cylinder one 22. Cylinder three 28 is turned on to push the pressing ring 30 to press the gasket and the bearing tightly. The sealing operation on the side of the bearing is completed in sequence, and the sealed bearing is pushed out through the turntable 12.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bearing processing rust prevention device, comprising a mounting plate (1) and a mounting member (3), characterized in that: A pressing mechanism is fixedly mounted on the top surface of the mounting plate (1), an intermittent rotation mechanism is fixedly mounted on the top surface of the mounting member (3), and a spraying mechanism is fixedly mounted on the top surface of the mounting plate (1); The pressing mechanism comprises a fixing member (18), a servo motor (19) is fixedly mounted on the side of the fixing member (18), a connecting block (20) is fixedly mounted on the top surface of a transmission rod of the servo motor (19), a placement plate (21) is fixedly mounted on the top surface of the connection block (20), a cylinder 1 (22) is fixedly mounted on the top surface of the placement plate (21), a push rod (23) is arranged inside the cylinder 1 (22), and a mounting seat (24) is fixedly mounted on the end surface of the push rod (23). The mounting seat (24) has two through holes extending therethrough from top to bottom. A second cylinder (25) is fixedly mounted on the inner wall of the left through hole. A first mounting plate (26) is fixedly mounted on the bottom end surface of the second cylinder (25). A suction cup (27) is fixedly mounted on the bottom end surface of the first mounting plate (26). A third cylinder (28) is fixedly mounted on the inner wall of the right through hole. A second mounting plate (29) is fixedly mounted on the bottom end surface of the third cylinder (28). A pressing ring (30) is fixedly mounted on the bottom end surface of the second mounting plate (29).
2. A bearing processing rust prevention device according to claim 1, characterized in that: The spraying mechanism comprises an oil storage tank (13), the top end surface of the mounting plate (1) is fixedly connected to the bottom end surface of the oil storage tank (13), a through hole is fixedly opened on the side of the oil storage tank (13), a spray head (14) is fixedly mounted on the inner wall of the through hole, a connecting piece (15) is fixedly mounted on the side of the oil storage tank (13), and a bearing discharge pipe (16) is fixedly mounted on the side of the connecting piece (15).
3. The bearing processing rust prevention device according to claim 1, characterized in that: The intermittent rotation mechanism comprises a drive motor (6), the bottom end surface of the drive motor (6) being fixedly connected to the inner bottom surface of the mounting member (3), a mounting ring (7) being fixedly mounted on the side surface of a transmission rod of the drive motor (6), and a shifting rod (8) being fixedly mounted on the top end surface of the mounting ring (7).
4. The bearing processing rust prevention device according to claim 1, characterized in that: A bearing seat (9) is fixedly mounted on the bottom surface of the inner wall of the mounting member (3), a connecting rod is fixedly mounted inside the bearing seat (9), and an intermittent disk (10) is fixedly mounted on the side of the connecting rod.
5. The bearing processing rust prevention device according to claim 4, characterized in that: The tooth surface of the intermittent disk (10) and the side surface of the shifting rod (8) are mutually matched, a connecting seat (11) is fixedly mounted on the top end surface of the connecting rod, and a rotating disk (12) is fixedly mounted on the top end surface of the connecting seat (11).
6. The bearing processing rust prevention device according to claim 1, characterized in that: The bottom end surface of the mounting plate (1) is fixedly mounted with a support leg (2), the bottom end surface of the mounting member (3) is fixedly mounted with a support member (4), and the mounting plate (1) is provided with through holes extending from top to bottom, the inner wall of the through hole being fixedly connected to the side surface of the mounting member (3).
7. The bearing anti-rust treatment device according to claim 1, characterized in that: A limit ring (5) is fixedly mounted on the top surface of the mounting plate (1), the inner wall of the limit ring (5) is equidistantly mounted on the side of the rotating disk (12), and a gasket storage tray (17) is fixedly mounted on the top surface of the mounting plate (1).