Auxiliary casting device for casting machining

By designing an auxiliary casting device for casting processing, using symmetrically arranged connecting rods, chucks, drive gear plates and automatic rotation limit components, uniform clamping and angle adjustment of the molten iron crane bag is achieved, which solves the problems of unbalanced clamping force and fatigue of the existing equipment when the molten iron crane bag is poured, and reduces production and use costs.

CN222873352UActive Publication Date: 2025-05-16SICHUAN HUALIN MACHINERY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421703437.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-16
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing auxiliary casting device for casting processing can easily cause imbalance in the clamping force between the top and bottom when the molten iron hoist is poured, especially when facing smaller size molten iron hoist plates, which may cause looseness or fall; at the same time, the device requires staff to hold the lifting ring for a long time until the molten iron hoist is rotated to a suitable angle, resulting in fatigue, and the electric push rod increases the production and use cost.

Method used

An auxiliary casting device for casting processing is designed, using symmetrically arranged connecting rods, chucks, driving gears, automatic rotation limit components and synchronous clamping components. The driving bevel gears and driven bevel gears are driven by the motor to rotate, thereby realizing the angle adjustment of the extrusion wheel and the clamping and fixing of the molten iron hoisting bag; at the same time, through the self-locking mechanism of the connecting frame and the chuck, the angles of the handle and the pressing handle are rotated and locked by arbitrarily, reducing the operating burden of staff.

Benefits of technology

The device achieves uniform clamping of different sizes of molten iron hoist bags through symmetrically arranged extrusion wheels to avoid loosening or falling when pouring; at the same time, the self-locking mechanism reduces the operating burden of staff, reduces fatigue, and reduces the production and use cost brought by the electric push rod.

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Abstract

The utility model discloses an auxiliary casting device for casting processing, which belongs to the technical field of casting processing and comprises four groups of connecting rods symmetrically distributed, positioning frames symmetrically and fixedly connected to the outer walls of the connecting rods, and chucks fixedly connected to the outer wall of the top positioning frame and symmetrically distributed; according to the lifting handle, the arranged connecting frame can rotate clockwise, at the moment, the clamping block adapts to the clamping tooth angle of the chuck and is clamped into the chuck again in a self-adaption mode through the second powerful spring, and therefore the lifting handle can be rotated at will, the angle of the handle can be pressed at will, self-locking is conducted, and the lifting handle can be placed on the ground to be rotated; and the lifting ring needs to be lifted all the time until the molten iron lifting ring rotates to a proper angle when the molten iron crane ladle is dumped in the prior art, so that the experience of workers is reduced, and the problems that the workers are tired and the production and use cost is increased due to the fact that the lifting ring needs to be lifted all the time until the molten iron lifting ring rotates to a proper angle when the molten iron crane ladle is dumped are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting processing, in particular to an auxiliary casting device for casting processing. Background Art

[0002] Ladle is a container for loading and pouring molten metal (such as molten iron, molten steel, etc.). Ladle is usually made of high temperature and corrosion resistant materials, such as refractory bricks, refractory castables, etc. Ladle plays a vital role in metal processing processes such as steelmaking and casting. During the casting process of the ladle, workers are usually required to assist on both sides of the ladle.

[0003] After searching, the Chinese patent authorization number CN220760995U discloses an auxiliary casting device for casting processing, including a support beam, a connecting frame is provided on the lower surface of the support beam, an electric push rod is provided inside the connecting frame, an adjusting rack is provided at the output end of the electric push rod, a connecting slide groove is provided inside the adjusting rack, a connecting slider is slidably connected inside the connecting slide groove, a connecting plate is provided on the outer surface of the connecting slider, an end of the connecting plate away from the connecting slider is provided on the inner wall of the connecting frame, a connecting through hole is provided inside the connecting frame, a connecting bearing is provided inside the connecting through hole, a connecting shaft rod adapted to the inner diameter of the connecting bearing is provided inside the connecting bearing, a transmission gear is provided on the outer surface of the connecting shaft rod, the transmission gear is meshed with the adjusting rack, a connecting disk is provided at one end of the connecting shaft rod, and a connecting frame is provided on the outer surface of the connecting disk. An auxiliary casting device for casting processing in the above-mentioned patent has the following shortcomings: 1. The device only clamps and limits the molten iron ladle by connecting the slide plate and cooperating with the screw, etc., but it is easy to cause an imbalance in the clamping force between the top and the bottom when the molten iron ladle is tipped, especially when the smaller sized molten iron hanging plate is tipped, thus affecting normal use; 2. The device is extended and retracted by an electric push rod and cooperates with the adjustment rack and the connecting plate to adjust the angle of the molten iron ladle. When tipping, it is necessary to always hold the lifting ring until the molten iron ladle is rotated to the appropriate angle, which causes fatigue to the staff for a long time, and the electric push rod increases the production and use costs. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art that the molten iron ladle has only a fixed clamping structure at the bottom, which is easy to become loose or even fall when facing molten iron ladles of different sizes when tipping, and that when the molten iron ladle is tipped, it is necessary to always hold the lifting ring until the molten iron ring is rotated to a suitable angle, which causes fatigue of the workers and the electric push rod increases the production and use costs, and proposes an auxiliary casting device for casting processing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An auxiliary casting device for casting processing, comprising connecting rods, wherein four groups of connecting rods are symmetrically distributed, and the outer walls of the connecting rods are symmetrically fixedly connected with positioning frames, and further comprising:

[0007] A chuck is fixedly connected to the outer wall of the top positioning frame, and the chuck is symmetrically distributed;

[0008] A driving gear disc is rotatably connected to the inner wall of the positioning frame;

[0009] An automatic rotation limit assembly, the automatic rotation limit assembly comprises a connection frame rotatably connected to the outer wall of the chuck, the top wall of the connection frame is fixedly connected with a handle, the inner wall of the handle is slidably connected with a pressing handle, the outer wall of the pressing handle is fixedly connected with a symmetrically distributed lifting rod, and the lifting rod and the end away from the pressing handle are slidably connected with a linkage plate, and the linkage plate is rotatably connected to the connection frame, the end of the linkage plate away from the lifting rod is slidably connected with a linkage rod, the end of the linkage rod away from the linkage plate is fixedly connected with a card block, and the outer wall of the card block is against the outer wall of the chuck, the outer wall of the card block is slidably connected to the inner wall of the connection frame, the outer wall of the card block is fixedly connected with a second strong spring, and the end of the second strong spring away from the card block is fixedly connected to the connection frame;

[0010] A driving assembly is arranged on the outer wall of the bottom positioning frame;

[0011] The synchronous clamping assembly is arranged on the inner wall of the positioning frame.

[0012] As a preferred technical solution of the present application, the synchronous clamping assembly includes a driven gear disk rotatably connected to the inner wall of the positioning frame, the inner wall of the driven gear disk is rotatably connected with a uniformly distributed sliding sleeve, the inner wall of the sliding sleeve is slidably connected with a sliding block, the inner wall of the sliding block is rotatably connected with a fixing pin, and the fixing pin is fixedly connected to the positioning frame, and the end of the sliding block away from the fixing pin is rotatably connected with an extrusion wheel.

[0013] As a preferred technical solution of the present application, the driving assembly includes a motor fixedly connected to the outer wall of the bottom positioning frame, and the output end of the motor is fixedly connected to a driving bevel gear.

[0014] As a preferred technical solution of the present application, a rotating rod is fixedly connected to the outer wall of the driving gear disc, and the rotating rod is rotatably connected to the positioning frame, and the end of the rotating rod away from the driving gear disc is fixedly connected to a driven bevel gear, and the outer wall of the driven bevel gear is meshingly connected to the outer wall of the driving bevel gear.

[0015] As a preferred technical solution of the present application, a first strong spring is fixedly connected to the top wall of the pressing handle, and one end of the first strong spring away from the pressing handle is fixedly connected to the handle.

[0016] As a preferred technical solution of the present application, a molten iron ladle is arranged on the inner wall of the positioning frame at the bottom, and the outer wall of the molten iron ladle abuts against the outer wall of the extrusion wheel.

[0017] Compared with the prior art, the utility model provides an auxiliary casting device for casting processing, which has the following beneficial effects:

[0018] 1. The auxiliary casting device for casting processing drives the driving bevel gear to rotate through the output end of the motor, and then the meshing transmission driven bevel gear rotates, thereby driving the rotating rod and the driving gear plate to rotate, thereby meshing the transmission driven gear plate to rotate, and the rotation of the driven gear plate will drive the sliding sleeve to rotate, thereby changing the angle of the slider along the fixed pin, thereby realizing the angle adjustment of the extrusion wheel and squeezing, clamping and fixing the molten iron hanging bag. The structure is symmetrically arranged, and can be clamped and fixed to molten iron hanging bags of different sizes to prevent loosening during the dumping process, solving the problem that the molten iron hanging bag in the prior art has only a fixed clamping structure at the bottom, which is easy to loosen or even fall when facing molten iron hanging bags of different sizes during dumping;

[0019] 2. The auxiliary casting device for casting processing can be rotated clockwise through the set connecting frame. At this time, the card block adapts to the card tooth angle of the chuck and is re-engaged in the chuck through the second strong spring, so that the angle of the handle and the pressing handle can be rotated arbitrarily and self-locked. The device can be placed on the ground and the handle can be turned. After the handle is at a suitable angle, it can be carried and dumped. There is no need to carry the device all the time, which saves the experience of the staff. It solves the problem in the prior art that when the molten iron ladle is dumped, it is necessary to carry the handle all the time until the molten iron ladle is rotated to a suitable angle, which causes fatigue of the staff and the electric push rod increases the production and use costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a cross-sectional view of the connection frame of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the chuck portion of the utility model;

[0023] Figure 4 It is a cross-sectional view of the positioning frame of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the motor part of the utility model.

[0025] In the figure:

[0026] 1. Connecting rod; 2. Positioning frame; 3. Connecting frame; 4. Handle; 5. Pressing handle; 6. First strong spring; 7. Chuck; 8. Lifting rod; 9. Linkage plate; 10. Linkage rod; 11. Block; 12. Second strong spring; 13. Driven gear disc; 14. Fixing pin; 15. Sliding sleeve; 16. Sliding block; 17. Extrusion wheel; 18. Molten iron ladle; 19. Driving gear disc; 20. Turning rod; 21. Driven bevel gear; 22. Motor; 23. Driving bevel gear. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example

[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An auxiliary casting device for casting processing includes a connecting rod 1, four groups of connecting rods 1 are symmetrically distributed, and a pair of symmetrical positioning frames 2 are connected and fixed by the connecting rods 1. The outer wall of the connecting rod 1 is symmetrically fixedly connected with the positioning frame 2, and also includes:

[0029] The chuck 7 is fixedly connected to the outer wall of the top positioning frame 2, and the chuck 7 is symmetrically distributed;

[0030] A driving gear disc 19 is rotatably connected to the inner wall of the positioning frame 2;

[0031] An automatic rotation limit assembly, which includes a connecting frame 3 rotatably connected to the outer wall of the chuck 7, a handle 4 being fixedly connected to the top wall of the connecting frame 3, a pressing handle 5 being slidably connected to the inner wall of the handle 4, a symmetrically distributed lifting rod 8 being fixedly connected to the outer wall of the pressing handle 5, and a linkage plate 9 being slidably connected to the lifting rod 8 and the end away from the pressing handle 5, and the linkage plate 9 being rotatably connected to the connecting frame 3, a linkage plate 9 being slidably connected to the end away from the lifting rod 8, a linkage rod 10 being slidably connected to the end of the linkage plate 9 away from the lifting rod 8, a clamping block 11 being fixedly connected to the end of the linkage rod 10 away from the linkage plate 9, and the outer wall of the clamping block 11 is abutted against the outer wall of the chuck 7, the outer wall of the clamping block 11 is slidably connected to the inner wall of the connecting frame 3, a second strong spring 12 being fixedly connected to the outer wall of the clamping block 11, and the end of the second strong spring 12 away from the clamping block 11 is fixedly connected to the connecting frame 3, the carrying handle 4 is held and the pressing handle 5 is driven to rotate, thereby driving the connecting frame 3 to rotate. When the locking plate 9 is in the state of rotation, the locking block 11 is pressed and moved outward along the locking tooth direction. At this time, the first strong spring 6 and the second strong spring 12 are deformed and contracted under pressure, and the locking block 11 automatically pops out and re-engages in the locking tooth of the chuck 7 after the locking block 11 moves to the next locking tooth, thereby realizing self-locking. When it is rotated to a suitable angle, you only need to hold the handle 4 and tip it over. If contact self-locking is required, you can squeeze and press the handle 5, thereby driving the lifting rod 8 to move, thereby driving the linkage plate 9 to rotate, and then pushing the linkage rod 10 to slide. During the rotation of the linkage plate 9, it slides and rotates adaptively with the linkage rod 10 and the lifting rod 8. The linkage rod 10 moves in the opposite direction to the lifting rod 8, thereby driving the locking block 11 to move out of the chuck 7, thereby releasing the limit self-locking of the chuck 7, facilitating the return of the position of the handle 4, and the operation is simple.

[0032] A driving assembly is arranged on the outer wall of the bottom positioning frame 2;

[0033] The synchronous clamping assembly is arranged on the inner wall of the positioning frame 2 .

[0034] Reference Figure 4 and Figure 5 The synchronous clamping assembly includes a driven gear plate 13 rotatably connected to the inner wall of the positioning frame 2, and the inner wall of the driven gear plate 13 is rotatably connected with a uniformly distributed sliding sleeve 15, and the inner wall of the sliding sleeve 15 is slidably connected with a slider 16, and the inner wall of the slider 16 is rotatably connected with a fixing pin 14, and the fixing pin 14 is fixedly connected to the positioning frame 2, and the end of the slider 16 away from the fixing pin 14 is rotatably connected with an extrusion wheel 17. The driven gear plate 13 rotates in the positioning frame 2, thereby driving the sliding sleeve 15 to move, and the sliding sleeve 15 will squeeze and drive the slider 16 to slide in the sliding sleeve 15 and adjust the angle through the fixing pin 14, thereby realizing the angle adjustment of the extrusion wheel 17 and squeezing and fixing the molten iron hanging bag 18. Due to the symmetrical arrangement of the driven bevel gear 21, its rotation direction is opposite, and because the positioning frame 2 is symmetrically arranged, the time for the extrusion wheel 17 to contact the molten iron hanging bag 18 is the same.

[0035] Reference Figure 5 The driving assembly includes a motor 22 fixedly connected to the outer wall of the bottom positioning frame 2, and the output end of the motor 22 is fixedly connected to a driving bevel gear 23. The output shaft of the motor 22 can be installed with an electromagnetic brake to prevent external force from rotating, and the driving bevel gear 23 is driven to rotate through the output end of the motor 22.

[0036] Reference Figure 5 The outer wall of the driving toothed disc 19 is fixedly connected with a rotating rod 20, and the rotating rod 20 is rotationally connected with the positioning frame 2. The end of the rotating rod 20 away from the driving toothed disc 19 is fixedly connected with a driven bevel gear 21, and the outer wall of the driven bevel gear 21 is meshingly connected with the outer wall of the driving bevel gear 23. The driving bevel gear 23 rotates, and then the meshing transmission driven bevel gear 21 rotates, thereby driving the rotating rod 20 to rotate, and further driving the driving toothed disc 19 to rotate, thereby meshing the transmission driven toothed disc 13 to rotate in the positioning frame 2.

[0037] Reference Figure 1 and Figure 4 The top wall of the pressing handle 5 is fixedly connected with a first strong spring 6, and one end of the first strong spring 6 away from the pressing handle 5 is fixedly connected to the handle 4. The first strong spring 6 cooperates with the second strong spring 12 to provide a strong thrust for the card block 11, so that the chuck 7 and the card block 11 are squeezed against each other and self-locked.

[0038] Reference Figure 1 and Figure 4 A molten iron ladle 18 is arranged on the inner wall of the bottom positioning frame 2, and the outer wall of the molten iron ladle 18 is against the outer wall of the extrusion wheel 17. The molten iron ladle 18 is squeezed and positioned by the extrusion wheel 17. The symmetrical arrangement of the extrusion wheel 17 can fix the top and bottom of the molten iron ladle 18 to avoid accidents during dumping.

[0039] Specifically, when the auxiliary casting device for casting processing is working / in use: first, put the molten iron ladle 18 into the positioning frame 2, and then start the motor 22. The output shaft of the motor 22 can be equipped with an electromagnetic brake to prevent external force from rotating. The driving bevel gear 23 is driven to rotate through the output end of the motor 22, and then the meshing transmission driven bevel gear 21 is rotated, thereby driving the rotating rod 20 to rotate, and further driving the driving toothed disc 19 to rotate, so that the meshing transmission driven toothed disc 13 rotates in the positioning frame 2, thereby driving the sliding sleeve 15 to move, and the sliding sleeve 15 will squeeze and drive the slider 16 to slide in the sliding sleeve 15 and adjust the angle through the fixing pin 14, thereby realizing the angle adjustment of the extrusion wheel 17 and squeezing and fixing the molten iron ladle 18. Due to the symmetrical arrangement of the driven bevel gear 21, its rotation direction is opposite, and because the positioning frame 2 is symmetrically arranged, the extrusion wheel 17 contacts the molten iron ladle 18 for the same time. If it is necessary to flip and dump, it only needs When the handle 4 is held and the pressing handle 5 is driven to rotate, the connecting frame 3 is driven to rotate. During the rotation of the connecting frame 3, since the locking direction of the chuck 7 is clockwise, the locking block 11 will be squeezed and moved outward along the locking direction. At this time, the first strong spring 6 and the second strong spring 12 are compressed, deformed and contracted, and after the locking block 11 moves to the next locking tooth, it automatically pops out and re-enters the locking tooth of the chuck 7, thereby realizing self-locking. When it is rotated to a suitable angle, you only need to hold the handle 4 and tip it over. If contact self-locking is required, you can squeeze the pressing handle 5 to drive the lifting rod 8 to move, thereby driving the linkage plate 9 to rotate, and then pushing the linkage rod 10 to slide. During the rotation of the linkage plate 9, it slides and rotates adaptively with the linkage rod 10 and the lifting rod 8. The linkage rod 10 moves in the opposite direction to the lifting rod 8, thereby driving the locking block 11 to move out of the chuck 7, thereby releasing the limit self-locking of the chuck 7, facilitating the return of the position of the handle 4, and the operation is simple.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An auxiliary casting device for casting processing, comprising a connecting rod (1), characterized in that: The connecting rods (1) are symmetrically distributed in four groups, and the outer walls of the connecting rods (1) are symmetrically fixedly connected with positioning frames (2), and further include: A chuck (7) is fixedly connected to the outer wall of the top positioning frame (2), and the chuck (7) is symmetrically distributed; A driving gear disc (19) rotatably connected to the inner wall of the positioning frame (2); An automatic rotation limit assembly, the automatic rotation limit assembly comprising a connection frame (3) rotatably connected to the outer wall of a chuck (7), the top wall of the connection frame (3) being fixedly connected to a handle (4), the inner wall of the handle (4) being slidably connected to a pressing handle (5), the outer wall of the pressing handle (5) being fixedly connected to symmetrically distributed lifting rods (8), the lifting rods (8) being slidably connected to an end away from the pressing handle (5) by a linkage plate (9), and the linkage plate (9) being rotationally connected to the connection frame (3), the lifting rods (8) being fixedly connected to an end away from the pressing handle (5) by a linkage plate (9), and the linkage plate (9) being rotatably connected to the connection frame (3), One end of the linkage plate (9) away from the lifting rod (8) is slidably connected to a linkage rod (10), one end of the linkage rod (10) away from the linkage plate (9) is fixedly connected to a clamping block (11), and the outer wall of the clamping block (11) abuts against the outer wall of the chuck (7), the outer wall of the clamping block (11) is slidably connected to the inner wall of the connecting frame (3), the outer wall of the clamping block (11) is fixedly connected to a second strong spring (12), and the end of the second strong spring (12) away from the clamping block (11) is fixedly connected to the connecting frame (3); A driving assembly, arranged on the outer wall of the bottom positioning frame (2); The synchronous clamping assembly is arranged on the inner wall of the positioning frame (2).

2. The auxiliary casting device for casting processing according to claim 1, characterized in that: The synchronous clamping assembly comprises a driven toothed disc (13) rotatably connected to the inner wall of the positioning frame (2); the inner wall of the driven toothed disc (13) is rotatably connected to a uniformly distributed sliding sleeve (15); the inner wall of the sliding sleeve (15) is slidably connected to a slider (16); the inner wall of the slider (16) is rotatably connected to a fixing pin (14); the fixing pin (14) is fixedly connected to the positioning frame (2); and the end of the slider (16) away from the fixing pin (14) is rotatably connected to an extrusion wheel (17).

3. The auxiliary casting device for casting processing according to claim 1, characterized in that: The driving assembly comprises a motor (22) fixedly connected to the outer wall of the bottom positioning frame (2), and a driving bevel gear (23) is fixedly connected to the output end of the motor (22).

4. The auxiliary casting device for casting processing according to claim 1, characterized in that: A rotating rod (20) is fixedly connected to the outer wall of the driving toothed disc (19), and the rotating rod (20) is rotationally connected to the positioning frame (2); an end of the rotating rod (20) away from the driving toothed disc (19) is fixedly connected to a driven bevel gear (21), and the outer wall of the driven bevel gear (21) is meshingly connected to the outer wall of the driving bevel gear (23).

5. The auxiliary casting device for casting processing according to claim 1, characterized in that: A first strong spring (6) is fixedly connected to the top wall of the pressing handle (5), and one end of the first strong spring (6) away from the pressing handle (5) is fixedly connected to the handle (4).

6. The auxiliary casting device for casting processing according to claim 2, characterized in that: A molten iron hanging ladle (18) is arranged on the inner wall of the positioning frame (2) at the bottom, and the outer wall of the molten iron hanging ladle (18) abuts against the outer wall of the extrusion wheel (17).

Citation Information

Patent Citations

  • Auxiliary casting device for casting machining

    CN220760995U