Rotatable grinding device for end of valve body

By designing a rotatable grinding device for the end of the valve body, the clamping assembly and the grinding assembly can achieve uniform grinding of the end of the valve body, solving the problems of low grinding efficiency and time-consuming and labor-intensive manual operation in the prior art, and improving work efficiency and grinding effect.

CN222874145UActive Publication Date: 2025-05-16CHENGDU TIANCHENG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421688559.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-16
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the prior art, the grinding efficiency of the valve body surface and end flanges is low, and manual operation is time-consuming and labor-intensive, making it difficult to achieve uniform grinding.

Method used

A rotatable grinding device for the end of the valve body is designed, including a box, a clamping assembly and a grinding assembly. The clamping assembly realizes stable clamping of the valve body through the U-shaped seat and the rotating motor. The grinding assembly drives the grinding roller to rotate vertically through the rotating disc and the rotating motor to achieve uniform grinding of the inner and outer walls and end surfaces of the valve body.

Benefits of technology

It improves the efficiency and effect of valve body grinding, realizes adaptation to multi-specified ends, and does not require manual clamping and grinding, and the clamping is stable. During the grinding process, the vacuum cleaner assembly timely cleanses dust and scraps, improving the working environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a rotatable type polishing device used for the end portion of a valve body, which comprises a box body, a plurality of supporting seats are arranged at the bottom of the box body, a clamping assembly and a polishing assembly are arranged in the box body, the clamping assembly is provided with a clamping block for fixing and clamping the valve body and enables the whole valve body to rotate, and the polishing assembly is arranged on the box body. The grinding assembly comprises a first rotating disc and a second rotating disc, and the first rotating disc and the second rotating disc enable a first grinding roller and a second grinding roller to vertically rotate correspondingly. Through the arrangement of the polishing assembly, the clamping assembly and the dust collection assembly, the polishing efficiency and effect are improved, polishing is uniform, meanwhile, the device can be suitable for polishing of end parts of multiple specifications, manual work is not needed, the working efficiency is improved, clamping is stable, and dust and crushed materials are collected in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing, in particular to a rotatable grinding device for the end of a valve body. Background Art

[0002] The definition of "valve" is a device used to control the direction, pressure, and flow of fluid in a fluid system. A valve is a device that allows the medium (liquid, gas, powder) in pipes and equipment to flow or stop, and can control its flow.

[0003] At present, after the valve body is manufactured, it is necessary to grind the surface of the valve body and the flange at the end to remove burrs on the surface of the valve body and make the flange at the end fit more tightly. In the prior art, the valve body is mainly grinded on a grinding roller manually. Since the grinding roller rotates at a high speed, the worker needs to hold the valve body tightly to grind it, and the grinding effect on the inner wall of the end flange is poor, which is time-consuming and labor-intensive, and the grinding effect is poor. Utility Model Content

[0004] The purpose of the utility model is to provide a rotatable grinding device for the end of a valve body. By arranging a grinding component that can rotate inside the box, the inner and outer walls and end surfaces of the two ends of the valve body can be quickly ground, the grinding efficiency is improved, and the above-mentioned problems existing in the prior art are solved.

[0005] In order to solve the above technical problems, the utility model adopts the following solutions:

[0006] A rotatable grinding device for the end of a valve body comprises a box body, a plurality of support seats are provided at the bottom of the box body, a clamping assembly and a grinding assembly are provided in the box body, the clamping assembly is provided with a clamping block for fixing the valve body and making the entire valve body rotate, the grinding assembly comprises a rotating disk 1 and a rotating disk 2, the rotating disk 1 and the rotating disk 2 respectively make a first grinding roller and a second grinding roller rotate vertically.

[0007] Preferably, a rotating groove 1 is provided on the inner wall of the box body, the rotating disk 1 is located in the rotating groove 1, the side center of the rotating disk 1 is connected to the output end of the telescopic rod 1, and the side of the rotating disk 1 away from the first rotating motor is provided with a telescopic rod 1 and a first grinding roller.

[0008] Preferably, a double push rod motor is provided between the telescopic rod 1 and the first grinding roller, a first drive motor is provided at the top and bottom ends of the double push rod motor respectively, and an output end of the first drive motor is connected to the first grinding roller.

[0009] Preferably, the telescopic rod 1 is located on the horizontal central axis of the rotating disk 1.

[0010] Preferably, a rotating groove 2 is provided on the inner wall of the box body opposite to the rotating groove 1, the rotating disk 2 is located in the rotating groove 2, the rotating groove 2 is connected to the output end of the second rotating motor, and a telescopic rod 2 and a second grinding roller are provided on the side of the rotating disk 2 away from the second rotating motor.

[0011] Preferably, a second driving motor is provided between the second telescopic rod and the second grinding roller, and the installation position of the second telescopic rod is adjacent to the outer peripheral surface of the second rotating disk.

[0012] Preferably, the clamping assembly includes a U-shaped seat and a third rotating motor, the output end of the third rotating motor passes through the bottom of the box and is connected to the bottom center of the U-shaped seat, the inner wall of the U-shaped seat is symmetrically provided with telescopic rods three, and the output end of the telescopic rods three is connected to the clamping block.

[0013] Preferably, a buffer pad is provided at the end of the clamping block away from the telescopic rod three.

[0014] Preferably, a sliding groove is provided at the bottom of the U-shaped seat, and sliding blocks are connected to both sides of the sliding groove through springs respectively. A fixing column is provided on the top of the sliding block, and the top end of the fixing column is arc-shaped.

[0015] Preferably, it also includes a dust suction component, which includes a dust suction hopper located at the bottom of the box body and connected to a collection box through a pipeline. The collection box is connected to the vacuum cleaner, and a filter is arranged in the dust suction hopper.

[0016] The beneficial effects of the utility model are as follows: the utility model arranges a grinding assembly, and the rotating disk 1 and the rotating disk 2 are respectively located in the rotating groove 1 and the rotating groove 2 of the box body, so that the first grinding roller and the second grinding roller are vertically rotated as a whole to grind the inner and outer walls and the end face of the end portion, thereby improving the grinding efficiency and effect, and grinding evenly. At the same time, it can adapt to the grinding of ends of multiple specifications, without manual labor, and the work efficiency is improved.

[0017] The clamping assembly mainly achieves the clamping of the outer peripheral surface and the bottom of the valve body of different specifications by arranging the clamping block and the fixing column in the U-shaped seat, and the clamping is stable. At the same time, the third rotating mechanism adjusts the position of the end to achieve different grinding treatments on the end. At the same time, the dust collection assembly collects and cleans the dust and debris generated by grinding in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a side view structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the assembly partial structure of the rotating disk 1 and the rotating disk 2 of the utility model, with the rotating disk 1 on the left and the rotating disk 2 on the right;

[0021] Figure 4 This is a cross-sectional view of the assembly of the sliding block of the utility model inside the sliding groove.

[0022] Figure markings: 1-box, 10-support seat, 11-rotating groove one, 12-rotating groove two, 13-support plate, 2-clamping assembly, 20-third rotating motor, 21-U-shaped seat, 210-sliding groove, 22-telescopic rod three, 23-buffer pad, 24-fixed column, 25-sliding block, 26-spring, 27-clamping block, 3-grinding assembly, 30-rotating disk one, 31-rotating disk two, 32-telescopic rod one, 33-double push rod motor, 34-first drive motor, 340-first grinding roller, 35-second drive motor, 350-second grinding roller, 36-first rotating motor, 37-second rotating motor, 38-telescopic rod two, 4-dust suction assembly, 40-vacuum cleaner, 41-collection box, 42-dust suction hopper, 43-filter. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below in conjunction with the embodiments and drawings, but the implementation manner of the present invention is not limited thereto.

[0024] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inside", "outside", "front", "back", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.

[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "open", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example 1

[0027] Embodiment 1 of the utility model is a rotatable grinding device for the end of a valve body, comprising a box body 1, a plurality of support seats 10 are provided at the bottom of the box body 1, a clamping assembly 2 and a grinding assembly 3 are provided in the box body 1, the clamping assembly 2 is provided with a clamping block 27 for fixing the valve body and making the entire valve body rotate, the grinding assembly 3 comprises a rotating disk 1 30 and a rotating disk 2 31, the rotating disk 1 30 and the rotating disk 2 31 respectively make the first grinding roller 340 and the second grinding roller 350 rotate vertically.

[0028] Reference Figure 1 and Figure 2 The present application grinds the valve body fixed by the clamping assembly 2 by setting a clamping assembly 2 and a grinding assembly 3, wherein the grinding assembly 3 drives the grinding roller to perform grinding operation by vertically rotating on the inner wall of the box body 1. The grinding assembly 3 mainly includes a first grinding roller 340 and a second grinding roller 350 on both sides of the box body 1. There are two first grinding rollers 340, which grind the outer wall or the inner wall of the end synchronously. The second grinding roller 350 is mainly used for grinding the surface of the end. The rotating disk 1 30 and the rotating disk 2 31 respectively drive the first grinding roller 340 and the second grinding roller 350 to perform grinding and deburring operations.

[0029] It should be noted that after the burrs on one end are removed under the first grinding roller 340, the clamping assembly 2 rotates the entire valve body horizontally to transfer the end to the corresponding position of the second grinding roller 350 for grinding and removing the end surface. At the same time, the first grinding roller 340 and the second grinding roller 350 perform grinding operations synchronously, saving time and improving work efficiency.

[0030] In order to facilitate the adjustment of the grinding distance between the first grinding roller 340 and the end of the valve body, a rotating groove 11 is provided on the inner wall of the box body 1, and the rotating disk 30 is located in the rotating groove 11. The side center of the rotating plate is connected to the output end of the telescopic rod 32, and the side of the rotating disk 30 away from the first rotating motor 36 is provided with a telescopic rod 32 and the first grinding roller 340.

[0031] Reference Figure 3 Under the action of the first rotating motor, the rotating disk 30 is driven to rotate vertically inside the rotating groove to expand the grinding range of the first grinding roller 340. At the same time, the telescopic rod 32 is driven by an external controller to adjust the distance between the first grinding roller 340 and the end face of the valve body, so that the two first grinding rollers 340 are simultaneously located in the axial direction of the inner wall or the outside, so that the first grinding roller 340 can adapt to the grinding of valve body ends of various lengths.

[0032] In some preferred embodiments, a double push rod motor 33 is provided between the telescopic rod 32 and the first grinding roller 340 , and a first drive motor 34 is provided at the top and bottom ends of the double push rod motor 33 , respectively, and the output end of the first drive motor 34 is connected to the first grinding roller 340 .

[0033] Specifically, the double push rod motor 33 is set so that the telescopic part inside it drives the first drive motor 34 to adjust the distance, so that the distance between the two first grinding rollers 340 is respectively adapted to the inner wall and outer wall of the valve body end, and the two first grinding rollers 340 are synchronously ground around the inner wall or the outer wall through the rotation of the rotating disk 1 30, and the grinding is thorough.

[0034] In some preferred embodiments, the telescopic rod 1 32 is located on the horizontal central axis of the rotating disk 1 30. The installation position of the telescopic rod 1 32 here is mainly achieved by the double push rod motor 33, which can make the first grinding roller 340 and the second grinding roller 350 uniformly and synchronously grind the inner wall or the outer wall.

[0035] In some preferred embodiments, the inner wall of the box body 1 opposite to the rotating groove 11 is provided with a rotating groove 2 12, the rotating disc 2 31 is located in the rotating groove 2 12, the rotating groove 2 12 is connected to the output end of the second rotating motor 37, and the side of the rotating disc 2 31 away from the second rotating motor 37 is provided with a telescopic rod 2 38 and a second grinding roller 350. A second driving motor 35 is provided between the telescopic rod 2 38 and the second grinding roller 350, and the installation position of the telescopic rod 2 38 is adjacent to the outer peripheral surface of the rotating disc 2 31.

[0036] Specifically, the rotating disk 2 31 is located in the rotating groove 2 12, and the entire rotating disk is rotated vertically under the action of the second rotating motor 37. At the same time, the grinding operation is performed after the second grinding roller 350 and the end face are adjusted to match the grinding distance under the action of the telescopic rod 2 38. Since the end of the valve body is an annular structure, the position of the telescopic rod in the rotating disk 2 31 is adjacent to the outer peripheral surface, so that the second grinding roller 350 is driven to grind its end face during the rotation of the rotating disk 2 31, and its overall rotation trajectory is adapted to the annular end.

[0037] Example 2

[0038] Embodiment 2 of the present utility model is implemented on the basis of embodiment 1, the clamping assembly 2 comprises a U-shaped seat 21 and a third rotary motor 20, the output end of the third rotary motor 20 passes through the bottom of the box 1 and is connected to the bottom center of the U-shaped seat 21, the inner wall of the U-shaped seat 21 is symmetrically provided with a telescopic rod 3 22, and the output end of the telescopic rod 3 22 is connected to a clamping block 27. The end of the clamping block 27 away from the telescopic rod 3 22 is provided with a buffer pad 23.

[0039] Specifically, the U-shaped seat 21 forms the basis of the clamping assembly 2, and the clamping block 27 is used to fix and clamp the transversely placed valve body. At the same time, the buffer pad 23 provided on the clamping block 27 can prevent the metal clamping block 27 from damaging the outer periphery of the valve body and shortening the service life of the clamping block 27. The telescopic rod 22 drives the clamping block 27 to clamp and fix valve bodies of different diameters, thereby improving the utilization rate of the device.

[0040] And under the action of the third rotating motor 20, when the end direction needs to be changed, it is only necessary to turn on the external controller to make the third rotating motor 20 work, so that the entire U-shaped seat 21 rotates horizontally. During the rotation, the clamping block 27 always maintains a firm clamp on the valve body until the port rotates to the position of the first grinding roller 340 and the second grinding roller 350 and stops rotating, thereby performing the corresponding grinding operation.

[0041] In some preferred embodiments, a sliding groove 210 is provided at the bottom of the U-shaped seat 21, and both sides of the sliding groove 210 are connected to a sliding block 25 via springs 26 respectively. A fixing column 24 is provided at the top of the sliding block 25, and a curved surface is provided at the top of the fixing column 24.

[0042] Reference Figure 4 At the same time, the sliding groove 210 is set at the bottom of the U-shaped seat 21, and the sliding block 25 moves under the elastic action of the spring 26, so that the top of the fixed column 24 abuts against the outer peripheral surface of the bottom of the valve body, ensuring that the bottom of the valve body is supported and enhancing the stability of the entire valve body. At the same time, the top of the fixed column 24 is provided with an arc surface to better support the bottom of the valve body.

[0043] Example 3

[0044] This embodiment 3 is implemented on the basis of embodiment 1, and also includes a dust suction component 4, which includes a dust suction hopper 42 located at the bottom of the box body 1 and connected to the collection box 41 through a pipe. The collection box 41 is connected to the vacuum cleaner 40, and a filter 43 is provided in the dust suction hopper 42.

[0045] The dust collection component 4 is mainly driven by the vacuum cleaner 40. The dust and debris generated during grinding are filtered through the filter screen 43 through the dust collection hopper 42 and then transmitted to the inside of the collection box 41 through the pipeline, which is convenient for later cleaning. At the same time, it avoids the harm of the dust and debris in the cleaning box 1 to the human respiratory system, thereby improving the working environment.

[0046] The working principle of the utility model is as follows: when in use, the valve body is placed horizontally between the two clamping blocks 27, the telescopic rod three 22 is started, and the spacing between the two fixed columns 24 is manually adjusted under the action of the spring 26, so that both sides and the bottom of the valve body are supported and fixed, thereby adjusting the telescopic rod one 32 and the telescopic rod two 38, so that the first grinding roller 340 and the second grinding roller 350 are respectively in contact with the two ends of the valve body, and the double push rod motor 33 is started, so that the two first grinding rollers 340 are simultaneously located on the inner wall or the outer wall of the end of the valve body and contact, and the first drive motor 34 and the second drive motor 35 are started, so that the first grinding roller 340 and the second grinding roller 350 are respectively polished to the inner wall / outer wall and the end face of the end, and during polishing, the first rotating motor 36 and the second rotating motor 37 are mainly used to drive the rotating disk one 30 and the rotating disk two 31 to rotate, so that the first grinding roller 340 and the second grinding roller 350 make a circular motion around the end, and after the burrs are removed, the third rotating motor 20 is started, and the position of the end is adjusted, and then the polishing process is continued. During the grinding process, the dust collector is always turned on to collect dust and debris. The grinding efficiency is high and the effect is good. There is no need for manual clamping and grinding. The clamping stability is high, and the inner and outer walls and end faces of the end are evenly ground, which improves work efficiency.

[0047] The above is only a preferred embodiment of the utility model and does not limit the utility model in any form. According to the technical essence of the utility model, within the spirit and principles of the utility model, any simple modification, equivalent replacement and improvement made to the above embodiment still falls within the protection scope of the technical solution of the utility model.

Claims

1. A rotatable grinding device for the end of a valve body, characterized in that: The invention comprises a box body (1), a plurality of support seats (10) are arranged at the bottom of the box body (1), a clamping assembly (2) and a grinding assembly (3) are arranged inside the box body (1), the clamping assembly (2) is provided with a clamping block (27) for fixing and clamping a valve body and causing the entire valve body to rotate, and the grinding assembly (3) comprises a rotating disk 1 (30) and a rotating disk 2 (31), and the rotating disk 1 (30) and the rotating disk 2 (31) respectively cause a first grinding roller (340) and a second grinding roller (350) to rotate.

2. A rotatable grinding device for a valve body end according to claim 1, characterized in that: The inner wall of the box body (1) is provided with a rotating groove (11), the rotating disk (30) is located in the rotating groove (11), the side center of the rotating disk (30) is connected to the output end of the telescopic rod (32), and the side of the rotating disk (30) away from the first rotating motor (36) is provided with a telescopic rod (32) and a first grinding roller (340).

3. A rotatable grinding device for a valve body end according to claim 2, characterized in that: A double push rod motor (33) is provided between the telescopic rod 1 (32) and the first grinding roller (340), and a first drive motor (34) is provided at the top and bottom ends of the double push rod motor (33), respectively, and an output end of the first drive motor (34) is connected to the first grinding roller (340).

4. A rotatable grinding device for a valve body end according to claim 2, characterized in that: The telescopic rod 1 (32) is located on the horizontal central axis of the rotating disk 1 (30).

5. A rotatable grinding device for a valve body end according to claim 2, characterized in that: The inner wall of the box body (1) opposite to the rotating groove (11) is provided with a rotating groove (12), the rotating disk (31) is located in the rotating groove (12), the rotating groove (12) is connected to the output end of the second rotating motor (37), and the side of the rotating disk (31) away from the second rotating motor (37) is provided with a telescopic rod (38) and a second grinding roller (350).

6. A rotatable grinding device for a valve body end according to claim 5, characterized in that: A second driving motor (35) is provided between the second telescopic rod (38) and the second grinding roller (350), and the installation position of the second telescopic rod (38) is adjacent to the outer peripheral surface of the second rotating disk (31).

7. A rotatable grinding device for a valve body end according to claim 5, characterized in that: The clamping assembly (2) comprises a U-shaped seat (21) and a third rotating motor (20), the output end of the third rotating motor (20) passing through the bottom of the box body (1) and connected to the bottom center of the U-shaped seat (21), and the inner wall of the U-shaped seat (21) is symmetrically provided with a telescopic rod three (22), and the output end of the telescopic rod three (22) is connected to the clamping block (27).

8. A rotatable grinding device for a valve body end according to claim 7, characterized in that: The end of the clamping block (27) away from the telescopic rod three (22) is provided with a buffer pad (23).

9. A rotatable grinding device for a valve body end according to claim 7, characterized in that: A sliding groove (210) is provided at the bottom of the U-shaped seat (21), and two sides of the sliding groove (210) are connected to a sliding block (25) via springs (26) respectively. A fixing column (24) is provided at the top of the sliding block (25), and a curved surface is provided at the top of the fixing column (24).

10. A rotatable grinding device for a valve body end according to claim 7, characterized in that: The invention also comprises a dust collection assembly (4), wherein the dust collection assembly (4) comprises a dust collection hopper (42) located at the bottom of the box body (1) and connected to a collection box (41) via a pipeline, wherein the collection box (41) is connected to a dust collector (40), and a filter screen (43) is arranged in the dust collection hopper (42).