Anti-skid conveying belt material leakage treatment device

Abstract

The utility model belongs to the technical field of material conveying, and particularly relates to an anti-skid conveying belt leakage treatment device which comprises an anti-skid feeding conveying belt rack, an anti-skid feeding conveying belt is arranged on the anti-skid feeding conveying belt rack, and a blowing device is arranged below the portion, close to the outlet end of the anti-skid feeding conveying belt, of the anti-skid feeding conveying belt. The blowing device comprises a blowing pipe, an electromagnetic valve, a compressed air supply device and a control device, a plurality of blowing holes are formed in the blowing pipe, the control device is connected with the electromagnetic valve, the electromagnetic valve is connected with the compressed air supply device, and the compressed air supply device is communicated with the blowing pipe. By means of accurate compressed air injection, materials can be more effectively prevented from being carried in the reverse direction, so that the material leakage phenomenon is greatly reduced, and the treatment efficiency is improved.

Description

Technical Field

[0001] The present application belongs to the technical field of material conveying, and in particular relates to a device for controlling leakage of an anti-slip conveyor belt. Background Art

[0002] In existing material conveying systems, anti-slip conveyor belts are widely used in various production lines to achieve continuous and efficient material transportation. However, in actual use, anti-slip conveyor belts, especially point-type anti-slip belts, often have problems with reverse material carrying and material leakage at the discharge position. This not only affects the cleanliness and efficiency of the production line, but may also lead to material waste and production line failure. In order to solve this problem, some measures have been taken in the industry. The traditional technical solution is usually to set baffles or scrapers under the conveyor belt to prevent materials from slipping off the conveyor belt. However, this solution has limited effect in actual application and is often unable to completely prevent material leakage. Moreover, after long-term use, the baffles or scrapers are prone to wear and need to be replaced regularly, increasing maintenance costs.

[0003] Existing technical solutions have certain limitations in solving the problem of material leakage in anti-slip conveyor belts, and it is difficult to meet the requirements of efficient, clean and low-maintenance material transportation. Summary of the Invention

[0004] In order to overcome the above problems existing in the existing technology, the present application proposes a new type of anti-slip conveyor belt leakage control device, which aims to solve the above problems more effectively through a compressed air blowing system.

[0005] To achieve the above technical effects, the technical solutions of this application are as follows:

[0006] A device for controlling leakage of an anti-skid conveyor belt comprises an anti-skid feeding conveyor belt frame, an anti-skid feeding conveyor belt is arranged on the anti-skid feeding conveyor belt frame, a blowing device is arranged below the anti-skid feeding conveyor belt near the outlet end of the anti-skid feeding conveyor belt, the blowing device comprises an air blowing pipe, an electromagnetic valve, a compressed air supply device and a control device, a plurality of air blowing holes are opened on the air blowing pipe, the control device is connected to the electromagnetic valve, the electromagnetic valve is connected to the compressed air supply device, and the compressed air supply device is connected to the air blowing pipe.

[0007] Furthermore, the plurality of blowing holes are distributed equidistantly along the length direction of the blowing pipe.

[0008] Furthermore, the angle between the line connecting the axis of the blowing pipe and the center of the blowing hole and the anti-slip feeding conveyor belt is 30°-60°.

[0009] Furthermore, the blowing pipe is a circular seamless steel pipe.

[0010] Furthermore, the control device is an automatic control device of a PLC or a microprocessor.

[0011] Furthermore, the control circuit of the anti-slip conveyor belt leakage control device includes a live wire of the power line, a neutral wire of the power line, an auxiliary contact of a motor contactor and a solenoid valve, wherein the live wire of the power line is connected to a first circuit fuse, the circuit fuse is connected to the auxiliary contact of the motor contactor, the auxiliary contact of the motor contactor is connected to the solenoid valve, the solenoid valve is connected to a second circuit fuse, and the second circuit fuse is connected to the neutral wire of the power line.

[0012] Furthermore, the first circuit fuse and the second circuit fuse are fuses.

[0013] Furthermore, the blowing holes are arranged in multiple rows.

[0014] Furthermore, the blowing device is installed on a blowing device frame, and the blowing device frame is fixed on an anti-slip feeding conveyor belt frame.

[0015] Furthermore, the outside of the blowing device and the anti-slip feeding conveyor belt is sleeved with a belt guard, the outlet end of the anti-slip feeding conveyor belt is wrapped around the passive roller of the anti-slip feeding conveyor belt, and after the anti-slip feeding conveyor belt passes through the passive roller of the anti-slip feeding conveyor belt, it passes through the conveyor belt supporting roller and the conveyor belt reversing wheel in sequence and moves toward the inlet end, and a material receiving conveyor belt is arranged under the belt guard.

[0016] The advantages of this application are:

[0017] 1. Higher treatment efficiency: Traditional methods such as baffles, scrapers, or vacuum cleaners are limited in their effectiveness in preventing material leakage and often require regular maintenance and replacement. However, this application uses precise compressed air injection to more effectively prevent material from being carried back, thereby significantly reducing leakage and improving treatment efficiency.

[0018] 2. Lower energy consumption: Compared to existing technologies such as vacuum cleaners or high-power hair dryers, the compressed air injection system used in this application has lower energy consumption. The precise control of the solenoid valve ensures the rational use of compressed air and avoids unnecessary energy waste.

[0019] 3. Longer service life and maintenance cycle: The durability of the air blower is much higher than that of traditional baffles or scrapers, and it is not easy to wear, thereby extending the service life of the equipment and reducing maintenance frequency and cost.

[0020] 4. Better adaptability and flexibility: The device of this application can flexibly adjust the force and direction of the compressed air injection to adapt to the different types and characteristics of materials and the needs of different working environments. This flexibility is unmatched by traditional methods.

[0021] 5. More concise and compact structural design: The entire device has a simple design, takes up little space, and is easy to install and move. This not only improves the neatness of the production line, but also facilitates the layout and adjustment of the equipment.

[0022] 6. Higher degree of automation: Through the synchronous control of the solenoid valve and the motor, the device can be operated automatically. This highly automated design reduces the need for human intervention and improves production efficiency and operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of this application.

[0024] Figure 2 Schematic diagram of the blowing device structure.

[0025] Figure 3 This is the circuit control diagram of this application.

[0026] In the accompanying drawings: 1-belt guard, 2-air blowing pipe, 3-material conveyor belt, 4-anti-slip feeding conveyor belt frame, 5-blowing device, 6-anti-slip feeding conveyor belt passive roller, 7-conveyor belt supporting roller, 8-anti-slip feeding conveyor belt, 9-conveyor belt reversing wheel, 10-first circuit fuse, 11-second circuit fuse, 12-motor contactor auxiliary contact, 13-solenoid valve, 14-blowing device frame, 15-blowing hole. DETAILED DESCRIPTION

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0030] In the description of this application, it should be noted that the terms "upper," "vertical," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the application is typically placed when in use, or are the orientations or positional relationships commonly understood by those skilled in the art. These terms are intended only to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0032] Example 1

[0033] like Figure 1 and Figure 2 As shown, an anti-skid conveyor belt leakage control device includes an anti-skid feeding conveyor belt frame 4, an anti-skid feeding conveyor belt frame 4 is provided with an anti-skid feeding conveyor belt 8, and a blowing device 5 is provided below the anti-skid feeding conveyor belt 8 near the outlet end of the anti-skid feeding conveyor belt 8, and the blowing device 5 includes a blowing pipe 2, a solenoid valve 13, a compressed air supply device and a control device. A plurality of blowing holes 15 are provided on the blowing pipe 2, the control device is connected to the solenoid valve 13, the solenoid valve 13 is connected to the compressed air supply device, and the compressed air supply device is connected to the blowing pipe 2.

[0034] The present application has higher management efficiency: traditional methods such as baffles, scrapers or vacuum cleaners have limited effects in preventing leakage and often require regular maintenance and replacement. The present application can more effectively prevent the reverse carrying of materials through precise compressed air blowing, thereby greatly reducing leakage and improving management efficiency. Lower energy consumption: Compared with existing technologies such as using vacuum cleaners or high-power hair dryers, the compressed air blowing system adopted in the present application has lower energy consumption. The precise control of the solenoid valve 13 ensures the rational use of compressed air and avoids unnecessary energy waste.

[0035] Example 2

[0036] like Figure 1 and Figure 2As shown, an anti-skid conveyor belt leakage control device includes an anti-skid feeding conveyor belt frame 4, an anti-skid feeding conveyor belt frame 4 is provided with an anti-skid feeding conveyor belt 8, and a blowing device 5 is provided below the anti-skid feeding conveyor belt 8 near the outlet end of the anti-skid feeding conveyor belt 8, and the blowing device 5 includes a blowing pipe 2, a solenoid valve 13, a compressed air supply device and a control device. A plurality of blowing holes 15 are provided on the blowing pipe 2, the control device is connected to the solenoid valve 13, the solenoid valve 13 is connected to the compressed air supply device, and the compressed air supply device is connected to the blowing pipe 2.

[0037] like Figure 2 As shown, multiple air holes 15 are evenly spaced along the length of the air pipe 2. The distribution of the air holes 15 should ensure a uniform compressed air spray surface below the discharge point of the anti-slip conveyor belt. The air holes 15 are evenly spaced along the length of the air pipe 2, and the distance between the air holes 15 should be appropriately set based on the width of the anti-slip conveyor belt and the properties of the material to ensure that the compressed air is blown comprehensively and evenly onto the conveyor belt surface, thereby effectively preventing material leakage.

[0038] The line connecting the axis of the air blow pipe 2 and the center of the air hole 15 forms an angle of 30°-60° with the non-slip feed conveyor belt 8. The angle between the air hole 15 and the conveyor belt should be adjusted based on the material properties, conveyor belt speed, and material drop patterns. Generally, the air hole 15 should be angled at a certain angle (e.g., between 30° and 60°) to the conveyor belt surface to ensure that the compressed air creates an oblique blowing force, effectively dispersing the material and preventing reverse drag. Furthermore, the angle between the air hole 15 and the conveyor belt can be flexibly controlled by adjusting the installation angle of the air blow pipe 2.

[0039] The air blowing pipe 2 is a circular seamless steel pipe.

[0040] The compressed air supply device can be a complete compressed air generation and supply system, including an air compressor, an air storage tank, a dryer, a filter and other components. These components work together to compress and purify the air in the atmosphere, and then transport it to the air blowing pipe 2 through a pipeline to provide a stable and continuous compressed air supply for the anti-slip conveyor belt leakage control device.

[0041] The control device is an automated control device based on a PLC (Programmable Logic Controller) or microprocessor. By receiving operating signals from the conveyor motor, the control device synchronously controls the opening and closing of the solenoid valve 13, thereby achieving precise injection of compressed air. The operating principles and selection of the control device are well known to those skilled in the art and will not be elaborated upon here. The control device can also be configured with various operating modes to accommodate different operating environments. Furthermore, the control device can include fault detection and alarm functions to ensure safe and reliable operation of the device.

[0042] The control circuit of the anti-slip conveyor belt leakage control device includes a live wire of the power supply line, a neutral wire of the power supply line, an auxiliary contact 12 of the motor contactor, and a solenoid valve 13. The live wire of the power supply line is connected to a first circuit fuse 10, which is connected to the auxiliary contact 12 of the motor contactor, which is connected to the solenoid valve 13. The solenoid valve 13 is connected to a second circuit fuse 11, which is connected to the neutral wire of the power supply line. The first circuit fuse 10 and the second circuit fuse 11 are fuses.

[0043] L: represents the live wire in the power cord, which is usually used to provide power to the circuit.

[0044] N: represents the neutral wire in the power line, which is used for the return flow of current.

[0045] Fuses are used to cut off current when a circuit is overloaded or short-circuited, protecting the circuit from damage.

[0046] When the conveyor belt motor starts, the control system receives the motor's operating signal. Simultaneously, the PLC or microprocessor in the control system sends a control signal to solenoid valve 13 according to pre-programmed logic, causing it to open. At this point, compressed air from the compressed air supply passes through solenoid valve 13 and enters air pipe 2. It is then ejected through air holes 15 in air pipe 2, creating a compressed air blowing force against the surface of the anti-slip conveyor belt.

[0047] When the conveyor motor stops, the control system simultaneously closes solenoid valve 13, halting the compressed air injection. This entire control process is synchronized with the conveyor motor, ensuring the accuracy and efficiency of compressed air injection. The control system also features fault detection and alarm capabilities. If a circuit fault occurs, the control system will issue an alarm signal, alerting the operator to address it promptly.

[0048] The air blowing holes 15 are provided in multiple rows.

[0049] The blowing device 5 is installed on a blowing device frame 14 , and the blowing device frame 14 is fixed on the anti-slip feeding conveyor belt frame 4 .

[0050] A belt guard 1 is attached to the exterior of the blowing device 5 and the anti-slip feed conveyor belt 8. The belt guard 1 prevents material from falling out of range during conveying. The outlet end of the anti-slip feed conveyor belt 8 is wrapped around the passive roller 6. After passing over the passive roller 6, the anti-slip feed conveyor belt 8 passes through the conveyor belt support roller 7 and the conveyor belt reversing pulley 9, moving toward the inlet end. A material receiving conveyor belt 3 is located below the belt guard 1. A driving roller is installed at the inlet end of the anti-slip feed conveyor belt 8. The driving roller is connected to an external power source.

[0051] This application combines compressed air injection technology with solenoid valve 13 control to achieve the goal of preventing material leakage during the operation of the anti-slip conveyor belt. The device mainly consists of an air blowing pipe 2, a solenoid valve 13, a compressed air supply system, and a control system. The air blowing pipe 2 is installed below the discharge point of the anti-slip conveyor belt, with one end of the steel pipe aligned with the conveyor belt. The steel pipe is perforated with holes facing the conveyor belt to allow compressed air to be sprayed into the conveyor belt when needed.

[0052] Compressed air is provided by a dedicated compressed air supply system that ensures a stable and continuous supply. When the anti-slip conveyor belt starts, the control system simultaneously opens the solenoid valve 13 connected to the motor. The opening and closing of solenoid valve 13 is synchronized with the operation of the conveyor belt, ensuring that compressed air is immediately delivered to the conveyor belt when it starts.

[0053] This method of injecting compressed air can effectively prevent the material on the anti-slip conveyor belt from being carried back due to inertia or adhesion, thereby avoiding the occurrence of material leakage. At the same time, since the solenoid valve 13 is controlled synchronously with the motor, the injection of compressed air is more accurate and efficient, which not only saves energy but also improves production efficiency.

[0054] Furthermore, the device boasts a simple structure, easy installation, and low maintenance costs. The durability of the air blow pipe 2 and the rationality of the perforation design ensure the stability and durability of the blowing effect. The precise control of the solenoid valve 13 further enhances the reliability and safety of the entire system.

[0055] To sum up, the anti-skid conveyor belt leakage control device proposed in this application achieves effective control of the anti-skid conveyor belt leakage problem through innovative compressed air blowing technology and solenoid valve 13 control, providing an efficient, clean and low-maintenance solution for the material transportation field.

Claims

1. A device for preventing leakage of a skid-proof conveyor belt, characterized in that: The invention comprises an anti-skid feeding conveyor belt frame (4), an anti-skid feeding conveyor belt (8) being arranged on the anti-skid feeding conveyor belt frame (4), a blowing device (5) being arranged below the anti-skid feeding conveyor belt (8) near the outlet end of the anti-skid feeding conveyor belt (8), the blowing device (5) comprising an air blowing pipe (2), an electromagnetic valve (13), a compressed air supply device and a control device, a plurality of air blowing holes (15) being provided on the air blowing pipe (2), the control device being connected to the electromagnetic valve (13), the electromagnetic valve (13) being connected to the compressed air supply device, and the compressed air supply device being connected to the air blowing pipe (2).

2. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The plurality of blowing holes (15) are distributed at equal distances along the length direction of the blowing pipe (2).

3. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The blowing holes (15) are arranged in multiple rows.

4. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The angle between the line connecting the axis of the blowing pipe (2) and the center of the blowing hole (15) and the anti-slip feeding conveyor belt (8) is 30°-60°.

5. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The air blowing pipe (2) is a circular seamless steel pipe.

6. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The control device is a PLC or microprocessor automatic control device.

7. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The control circuit of the anti-slip conveyor belt leakage control device comprises a live wire of a power line, a neutral wire of a power line, an auxiliary contact of a motor contactor (12) and a solenoid valve (13), wherein the live wire of the power line is connected to a first circuit fuse (10), the circuit fuse is connected to the auxiliary contact of the motor contactor (12), the auxiliary contact of the motor contactor (12) is connected to the solenoid valve (13), the solenoid valve (13) is connected to a second circuit fuse (11), and the second circuit fuse (11) is connected to the neutral wire of the power line.

8. The anti-skid conveyor belt leakage control device according to claim 7, characterized in that: The first circuit fuse (10) and the second circuit fuse (11) are fuses.

9. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The blowing device (5) is mounted on a blowing device frame (14), and the blowing device frame (14) is fixed on an anti-slip feeding conveyor belt frame (4).

10. The anti-skid conveyor belt leakage control device according to claim 1, characterized in that: The blowing device (5) and the anti-skid feeding conveyor belt (8) are externally sleeved with a belt guard (1), the outlet end of the anti-skid feeding conveyor belt (8) is wound around the passive roller (6) of the anti-skid feeding conveyor belt, and after the anti-skid feeding conveyor belt (8) passes through the passive roller (6) of the anti-skid feeding conveyor belt, it passes through the conveyor belt supporting wheel (7) and the conveyor belt reversing wheel (9) in sequence and moves toward the inlet end, and a material receiving conveyor belt (3) is arranged below the belt guard (1).

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