Electrical element mounting plate, generator set box body and generator set

By designing the four sides of the electrical component mounting plate to form a water barrier, the problem of water leakage on the top plate of the generator set is solved, the risk of short circuit of the electrical component is reduced, and the waterproof testing requirements of CE certified are met.

CN222884936UActive Publication Date: 2025-05-16CHONGQING RUNTONG TECH CO LTD
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Patent Information

Application Number
CN202421767916.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-16
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

There is a risk of water leakage in the roof structure of the existing generator set, which may lead to short circuits of electrical components.

Method used

An electrical component mounting plate is designed, and the four sides of the plate body bent downward to form a water barrier to prevent water from flowing to the bottom surface of the plate body, and improve waterproof performance through drainage tanks and connecting components.

Benefits of technology

It effectively reduces the risk of short circuit caused by water flow of electrical components and meets the waterproof testing requirements of CE certified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of generators, and provides an electrical element mounting plate, a generator set box body and a generator set, the electrical element mounting plate comprises a plate body, a water retaining part and a first connecting part; the plate body is configured to be rectangular and is provided with a plurality of mounting holes, and the mounting holes comprise a first mounting hole for mounting a controller and a second mounting hole for mounting an air circuit breaker assembly; the water retaining part is formed by bending the four edges of the plate body downwards and comprises a first water retaining part and a second water retaining part which are located at the front end and the rear end of the plate body respectively, and a third water retaining part and a fourth water retaining part which are located on the left side and the right side of the plate body respectively; the two ends of the right side of the plate body are each provided with one first connecting part, and each first connecting part is provided with a first through hole allowing a screw to penetrate through. According to the utility model, the risk of short circuit of the electrical element caused by water flowing downwards from the top surface of the electrical element mounting plate can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of generators, and in particular to an electrical component mounting plate, a generator set box and a generator set. Background Art

[0002] An electrical cavity for installing electrical components is separated in the box of the generator set by partitions. A top plate for installing electrical components is provided on the top of the electrical cavity. The electrical components in the electrical cavity are installed on the top plate. Corresponding installation holes are provided on the top plate. The electrical components are sealed during installation.

[0003] The current top plate is a complete plate with several installation holes punched out directly and then fixed in the box. When a generator set with such a top plate is exported to the European Union, it needs to undergo CE certification, one of which is a waterproof test for electrical components. Specifically, the top cover of the generator set is opened, and the top plate with electrical components installed is directly subjected to a water spray test. However, the structure of the existing top plate has a certain risk of water leakage. Water may penetrate through the edge of the top plate to the bottom surface of the top plate, thereby bringing the risk of short circuit to the electrical components installed on the bottom surface of the top plate. Therefore, it is necessary to improve the electrical top plate of the existing generator set. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the present invention is to provide an electrical component mounting plate to solve or at least alleviate one or more of the above-mentioned technical problems or other problems in the prior art.

[0005] In the first aspect, the utility model provides an electrical component mounting plate, comprising: a plate body, which is constructed in a rectangular shape and has a plurality of mounting holes, wherein the mounting holes include a first mounting hole for mounting a controller and a second mounting hole for mounting an air circuit breaker assembly; a water retaining portion, which is bent downward from the four sides of the plate body, and includes a first water retaining portion and a second water retaining portion respectively located at the front and rear ends of the plate body, and a third water retaining portion and a fourth water retaining portion respectively located at the left and right sides of the plate body; and a first connecting portion, one of which is respectively provided at both ends of the right side of the plate body, and the first connecting portion is provided with a first through hole for a screw to pass through.

[0006] Furthermore, the first mounting hole is arranged close to the front end of the plate body, and the lower end of the first water retaining portion has a drainage groove bent upward from the bottom of the first water retaining portion.

[0007] Furthermore, the left end of the drainage groove extends to the outside of the third water retaining portion, and the right end of the drainage groove is higher than the left end of the drainage groove.

[0008] Furthermore, the front and rear ends of the third water retaining portion are respectively connected to the first water retaining portion and the second water retaining portion by welding.

[0009] Furthermore, the first mounting hole and / or the second mounting hole is arranged close to the left side of the plate body.

[0010] In the second aspect, the utility model provides a generator set box, including: a base; a front support plate, arranged on the right side of the front end of the base; a rear support plate, arranged on the right side of the rear end of the base; a right side plate, arranged on the right side of the base; a partition plate, arranged on the base and located on the left side of the right side plate; and an electrical component mounting plate, arranged on the top of the front support plate and the rear support plate; wherein the second water retaining portion in the electrical component mounting plate is located at the rear end of the rear support plate, and the third water retaining portion is located on the left side of the partition plate.

[0011] Furthermore, the air circuit breaker assembly includes a shell and an air circuit breaker arranged in the shell, the upper end of the shell is connected to the electrical component mounting plate, the left side of the shell is open and at least partially maintains a certain distance from the partition.

[0012] Furthermore, a second connecting portion bent downward from the left end of the shell is provided at the rear end of the left side of the shell, and the second connecting portion is provided with a second through hole for a screw to pass through and connect with the partition; the shell has a bottom surface arranged in a transverse direction for installing the air circuit breaker, and the bottom surface is located above the second connecting portion.

[0013] Furthermore, the plate body is provided with a third through hole through which screws pass to connect with the rear support plate and the partition, and the first water retaining part is provided with a fourth through hole through which screws pass to connect with the front support plate and the partition.

[0014] In a third aspect, the utility model provides a generator set, comprising the generator set box as described in any one of the above items.

[0015] Beneficial effects of the utility model: an electrical component mounting plate, a generator set box and a generator set provided by the utility model, wherein the four sides of the plate body are bent downward to form a plurality of water retaining parts, so that when water on the upper surface of the plate body flows downward through the four sides of the plate body, it is difficult for the water to flow to the bottom surface of the plate body due to the obstruction of the water retaining parts, and further, there is a certain distance between the four sides of the plate body and the mounting holes on the plate body and the electrical components themselves have a certain degree of waterproofness. Therefore, comprehensively speaking, the risk of short circuit of the electrical components due to water flowing downward from the top surface of the electrical component mounting plate is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0017] Figure 1 A three-dimensional view of an electrical component mounting plate provided in one embodiment of the utility model at a viewing angle;

[0018] Figure 2 A three-dimensional view of an electrical component mounting plate provided by an embodiment of the utility model from another viewing angle;

[0019] Figure 3 A three-dimensional diagram of a partial structure of a generator box provided by an embodiment of the utility model at a viewing angle;

[0020] Figure 4 A three-dimensional diagram of a partial structure of a generator box provided by an embodiment of the utility model at another viewing angle;

[0021] Figure 5 for Figure 4 A three-dimensional diagram of some structures in;

[0022] Reference numerals:

[0023] 10. Base; 11. Front support plate; 12. Rear support plate; 13. Right side plate; 14. Partition plate; 15. Electrical component mounting plate; 16. Electrical cavity;

[0024] 21, plate body; 211, first mounting hole; 212, second mounting hole; 213, third through hole; 22, first water retaining part; 221, drainage groove; 222, fourth through hole; 23, second water retaining part; 24, third water retaining part; 25, fourth water retaining part; 26, first connecting part; 261, first through hole;

[0025] 30. Controller; 40. Air circuit breaker assembly; 41. Housing; 411. Second connecting portion; 412. Second through hole; 42. Air circuit breaker. DETAILED DESCRIPTION

[0026] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In addition, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0030] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0031] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0032] like Figure 1-5As shown, this embodiment provides an electrical component mounting plate 15, including a plate body 21, a water retaining portion and a first connecting portion 26. The plate body 21 is configured in a rectangular shape, and has a plurality of mounting holes on the plate body 21, wherein the plurality of mounting holes at least include a first mounting hole 211 for mounting a controller 30 and a second mounting hole 212 for mounting an air circuit breaker assembly 40. The four sides of the plate body 21 are bent downward to form a plurality of water retaining portions, wherein the water retaining portions include a first water retaining portion 22 and a second water retaining portion 23 respectively located at the front and rear ends of the plate body 21, and a third water retaining portion 24 and a fourth water retaining portion 25 respectively located at the left and right sides of the plate body 21. A first connecting portion 26 is respectively provided at both ends of the right side of the plate body 21, and the first connecting portion 26 is coplanar with the plate body 21, and a first through hole 261 for screws to pass through is provided on the first connecting portion 26, thereby realizing that the entire electrical component mounting plate 15 is fixed to other structural parts.

[0033] In this embodiment, the electrical component mounting plate 15 (i.e., the top plate referred to in the background technology of this application) is structurally improved, that is, the four sides of the plate body 21 are bent downward to form a plurality of water retaining portions. When water on the upper surface of the plate body 21 flows downward through the four sides of the plate body 21, it is difficult for the water to flow to the bottom surface of the plate body 21 due to the obstruction of the water retaining portions. In addition, there is a certain distance between the four sides of the plate body 21 and the mounting holes on the plate body 21, and the electrical components themselves have a certain degree of waterproofness. Therefore, comprehensively speaking, the risk of short circuiting of the electrical components due to water flowing downward from the top surface of the electrical component mounting plate 15 is reduced.

[0034] It should be noted that the various electrical components installed in the mounting holes will be sealed between the mounting holes themselves, such as by setting sealing rings. Therefore, the possibility of water on the top surface of the plate body 21 flowing into the electrical components through the mounting holes is very low. The present application is mainly an improved design for possible water leakage around the plate body 21.

[0035] In one embodiment, since the controller 30 is installed in the first mounting hole 211, in order to facilitate the user to control the generator set, the controller 30 usually needs to be arranged in the front, so the first mounting hole 211 is arranged near the front end of the plate body 21. The lower end of the first water retaining portion 22 has a drainage groove 221 formed by bending upward from the bottom of the first water retaining portion 22. The water flowing downward from the front end of the top surface of the plate body 21 is guided to one or both of the left and right sides through the drainage groove 221 at the lower end of the first water retaining portion 22, thereby further reducing the possibility of water flowing into the controller 30, and thus the controller 30 can be better protected from water.

[0036] In one embodiment, the left end of the drainage groove 221 extends to the left to the outside of the third water retaining portion 24, and the right end of the drainage groove 221 is higher than the left end of the drainage groove 221. Through such an arrangement, the water flow in the drainage groove 221 can be introduced to the outside of the third water retaining portion 24, and in the generator set, the outside of the third water retaining portion 24 is located in the cooling chamber where the engine and the generator are installed. Therefore, introducing the water flow into the cooling chamber can prevent the water flow from flowing downward into the electrical chamber 16, thereby causing hidden dangers to other electronic components in the electrical chamber 16.

[0037] In one embodiment, the front and rear ends of the third water retaining portion 24 are respectively connected to the first water retaining portion 22 and the second water retaining portion 23 by welding. Since the first water retaining portion 22, the second water retaining portion 23 and the third water retaining portion 24 are all bent downward from the plate body 21, there will be gaps between the front and rear ends of the third water retaining portion 24 and the first water retaining portion 22 and the second water retaining portion 23, respectively. Eliminating the gap by welding can, on the one hand, prevent water from flowing through the gap into the bottom surface of the plate body 21, and on the other hand, improve the overall strength of the plate body 21.

[0038] In one embodiment, the first mounting hole 211 and / or the second mounting hole 212 are arranged near the left side of the plate body 21, specifically, at least one of the first mounting hole 211 and the second mounting hole 212 is arranged near the left side of the plate body 21. Since the first connecting portion 26 is arranged at the front and rear ends of the right side of the plate body 21, the existence of the first connecting portion 26 will reduce the length of the fourth water retaining portion 25, and there will inevitably be a gap between the front and rear ends of the fourth water retaining portion 25 and the two first connecting portions 26. Therefore, through the above arrangement, the controller 30 and / or the air circuit breaker assembly 40 will be relatively far away from the fourth water retaining portion 25, so that the risk of the controller 30 and / or the air circuit breaker being short-circuited by water flowing through the gap is reduced.

[0039] In one embodiment, a generator box is provided, including a base 10, a front support plate 11, a front panel (not shown in the drawings), a rear support plate 12, a right side plate 13, a partition 14 and an electronic component mounting plate, wherein the electronic component mounting plate is a structure provided by any of the above embodiments. The front support plate 11 is arranged on the right side of the front end of the base 10, the rear support plate 12 is arranged on the right side of the rear end of the base 10, the right side plate 13 is arranged on the right side of the base 10, the partition 14 is arranged on the base 10 and is located on the left side of the right side plate 13, and the electrical component mounting plate 15 is arranged on the top of the front support plate 11 and the rear support plate 12. The base 10, the front support plate 11, the front panel, the rear support plate 12, the right side plate 13, the partition 14 and the electronic component mounting plate enclose an electrical cavity 16 in which electronic components are installed. The second water retaining portion 23 in the electrical component mounting plate 15 is located at the rear end of the rear support plate 12, and the third water retaining portion 24 is located at the left side of the partition plate 14, that is, the electrical component mounting plate 15 covers the top of the rear support plate 12 and the partition plate 14, so that the water flowing downward through the second water retaining portion 23 and the third water retaining portion 24 will not flow into the electrical cavity 16. Generally, the front panel and the right side panel 13 are detachable for the purpose of inspection and maintenance, so the electrical component mounting plate 15 does not cover the top of the front panel and the right side panel 13.

[0040] In one embodiment, the air circuit breaker assembly 40 includes a housing 41 and an air circuit breaker 42 disposed in the housing 41. The upper end of the housing 41 is connected to the electrical component mounting plate 15. The left side of the housing 41 is open, and the left side of the housing 41 at least partially maintains a certain distance from the partition 14. The housing 41 is open to reduce the material consumption, and the purpose of maintaining a certain distance between the left side of the housing 41 at least partially and the partition 14 is to further reduce the possibility of water flowing into the housing 41.

[0041] In one embodiment, the rear end of the left side of the housing 41 is provided with a second connection portion 411 bent downward from the end of the left side of the housing 41, and the second connection portion 411 is provided with a second through hole 412 for a screw to pass through and connect with the partition 14. The connection strength of the housing 41 can be enhanced by providing the second connection portion 411. The housing 41 has a bottom surface for mounting the air circuit breaker arranged in a transverse direction, and the bottom surface is located above the second connection portion 411. Such an arrangement can further reduce the possibility of water flowing into the housing 41 and causing the air circuit breaker in the housing 41 to short-circuit.

[0042] In one embodiment, the plate body 21 is provided with a third through hole 213 for screws to pass through and connect with the rear support plate 12 and the partition 14, and the first water retaining portion 22 is provided with a fourth through hole 222 for screws to pass through and connect with the front support plate 11 and the partition 14. This arrangement facilitates the connection between the electrical component mounting plate 15 and other components in the generator set case, thereby improving the structural stability and connection reliability of the generator set case.

[0043] In one embodiment, a generator set is provided, comprising the generator set box provided by any one of the above embodiments.

[0044] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. An electrical component mounting plate (15), characterized in that: include: The plate body (21) is configured in a rectangular shape and has a plurality of mounting holes, wherein the mounting holes include a first mounting hole (211) for mounting a controller (30) and a second mounting hole (212) for mounting an air circuit breaker assembly (40); a water retaining portion, formed by bending downward from four sides of the plate body (21), comprising a first water retaining portion (22) and a second water retaining portion (23) respectively located at the front and rear ends of the plate body (21), and a third water retaining portion (24) and a fourth water retaining portion (25) respectively located at the left and right sides of the plate body (21); and A first connecting portion (26) is provided at each of the two ends of the right side of the plate body (21), and a first through hole (261) for a screw to pass through is provided on the first connecting portion (26).

2. The electrical component mounting plate (15) according to claim 1, characterized in that: The first mounting hole (211) is arranged close to the front end of the plate body (21), and the lower end of the first water retaining portion (22) has a drainage groove (221) formed by bending upward from the bottom of the first water retaining portion (22).

3. The electrical component mounting plate (15) according to claim 2, characterized in that: The left end of the drainage groove (221) extends to the outside of the third water retaining portion (24), and the right end of the drainage groove (221) is higher than the left end of the drainage groove (221).

4. The electrical component mounting plate (15) according to claim 3, characterized in that: The front and rear ends of the third water retaining portion (24) are respectively connected to the first water retaining portion (22) and the second water retaining portion (23) by welding.

5. The electrical component mounting plate (15) according to any one of claims 1 to 4, characterized in that: The first mounting hole (211) and / or the second mounting hole (212) are arranged close to the left side of the plate body (21).

6. A generator box, characterized in that: include: Base (10); A front support plate (11) arranged on the right side of the front end of the base (10); A rear support plate (12) arranged on the right side of the rear end of the base (10); A right side plate (13), arranged on the right side of the base (10); A partition plate (14) is arranged on the base (10) and is located on the left side of the right side plate (13); as well as The electrical component mounting plate (15) according to any one of claims 1 to 5, arranged on top of the front support plate (11) and the rear support plate (12); The second water retaining portion (23) in the electrical component mounting plate (15) is located at the rear end of the rear support plate (12), and the third water retaining portion (24) is located on the left side of the partition plate (14).

7. The generator box according to claim 6, characterized in that: The air circuit breaker assembly (40) comprises a housing (41) and an air circuit breaker arranged in the housing (41); the upper end of the housing (41) is connected to the electrical component mounting plate (15); the left side of the housing (41) is open and at least partially maintains a certain distance from the partition (14).

8. The generator box according to claim 7, characterized in that: A second connecting portion (411) is provided at the rear end of the left side of the shell (41) and is bent downward from the end of the left side of the shell (41), and a second through hole (412) is provided on the second connecting portion (411) for a screw to pass through and then be connected to the partition plate (14); The housing (41) has a bottom surface arranged in a transverse direction for mounting the air circuit breaker, and the bottom surface is located above the second connecting portion (411).

9. The generator box according to claim 8, characterized in that: The plate body (21) is provided with a third through hole (213) through which screws pass to connect with the rear support plate (12) and the partition plate (14), and the first water retaining portion (22) is provided with a fourth through hole (222) through which screws pass to connect with the front support plate (11) and the partition plate (14).

10. A generator set, characterized in that: It comprises a generator set box as described in any one of claims 6 to 9.