Cable sheath forming mechanism
By designing a cable sheath forming mechanism including a water spray shower and a forming roller, the problems of discontinuous forming and untimely cooling of cable sheath in the prior art are solved, and rapid, continuous forming and high-quality finished products of cable sheath are achieved.
Patent Information
- Application Number
- CN202421393236.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing cable sheath molding structure cannot quickly and continuously shaping the cable sheath, and cannot quickly cool the cable sheath.
A cable sheath forming mechanism is designed, including a support base plate, a mechanical support plate, a stress-bearing support plate, a support frame, a top treatment structure, a stabilizing plate, a forming roller and a lower treatment structure. The top treatment structure includes a water spray and a jet pipe for cooling and stabilizing the sheath material; the forming rollers are designed to form the desired cable sheath shape by applying pressure and shape.
The rapid and continuous molding of cable sheath is achieved, ensuring its stable shape and physical performance meets the requirements, while improving the hardness and durability of the sheath material.
Smart Images

Figure CN222886170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable sheath forming, in particular to a cable sheath forming mechanism. Background Art
[0002] The cable sheath forming mechanism is one of the key devices for producing cable sheaths, and it plays a crucial role in the wire and cable industry. With the rapid development of fields such as electric power, communication, and automobiles, the demand for cable sheaths is increasing continuously, and the requirements for the forming mechanism are also getting higher and higher. However, the existing cable sheath forming structure still has problems such as being unable to quickly and continuously shape the cable sheath and being unable to quickly cool the cable sheath.
[0003] Therefore, it is very necessary to invent a cable sheath forming mechanism. Content of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a cable sheath forming mechanism to solve the problems that the existing cable sheath forming structure still cannot quickly and continuously shape the cable sheath and cannot quickly cool the cable sheath. A cable sheath forming mechanism includes a support bottom plate, a mechanical support plate, a force-bearing support plate, a support frame, a top processing structure, a stabilizing plate, a forming roller, and a lower-end processing structure, wherein: the lower-end processing structure is fixedly installed in the middle of the surface of the support bottom plate, and the mechanical support plate is fixedly installed on both sides of the surface of the lower-end processing structure, and the force-bearing support plate is fixedly installed on the outer sides of the two mechanical support plates; the support frame is fixedly installed above the force-bearing support plate, and the top processing structure is fixedly installed on the top of the support frame, and the stabilizing plate is fixedly installed above the mechanical support plate; the forming roller is arranged inside the force-bearing support plate.
[0005] The top processing structure includes a force-bearing cross plate, a support middle plate, a water pipe, and an air pipe, and the force-bearing cross plate is fixedly installed on the top of the support frame, and the support middle plate is fixedly installed between the force-bearing cross plates; the water pipe and the air pipe are fixedly installed inside the support middle plate.
[0006] The forming roller includes a sliding table, an upper roller body, a driving push rod, and a lower roller body, and the sliding table is slidably installed inside the mechanical support plate, and the upper roller body is rotatably installed inside the sliding table; the driving push rod is fixedly installed above the sliding table and is connected to the upper force-bearing cross plate, and the lower roller body is rotatably installed inside the mechanical support plate.
[0007] The stress-bearing cross plate and the supporting middle plate inside the top-end treatment structure adopt a group of steel metal support plates, and the water pipe as a whole is a spray shower head, the rear end of which is connected to a water pump through a pipeline; the air pipe adopts a jet pipe, the rear end of which is connected to an air pump through a pipeline, and the air pipe is located behind the water pipe, and has the following functions: ① Providing support and stability: The stress-bearing cross plate and the supporting middle plate, as steel metal support plates, provide firm support and stability for the entire top-end treatment structure, ensuring that the structure does not deform during the forming process, and providing a support point for the operation of the driving push rod; ② Cooling treatment: The water pipe is designed as a spray shower head, and through the pipeline connected to the water pump, it can evenly spray water flow to cool the just-formed cable sheath. This helps to quickly cool down, shape the sheath material, and improve its hardness and durability; ③ Gas treatment: The air pipe is designed as a jet pipe, and through the pipeline connected to the air pump, it can eject air flow to further help cool the sheath material or blow away excess moisture to ensure the dryness of the sheath surface. This is particularly important for the forming and post-treatment of some special materials.
[0008] The upper roller body and the lower roller body inside the forming roller form a forming structure as a whole, and three groups are adopted in total; the lower roller body cannot move, and the upper roller body can move vertically through the driving push rod, approaching and moving away from the lower roller body, and has the following functions: ① Forming the outer shape of the cable sheath: The forming roller extrudes and forms the outer shape of the required cable sheath by applying appropriate pressure and shape design. The design and profile of the forming roller ensure that the material deforms along the predetermined profile and finally forms the cable sheath with the required shape; ② Realizing the continuity of the forming process: The forming roller can continuously carry out the forming work of the cable sheath when the cable wire passes continuously, ensuring the stability of production efficiency and product quality.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] 1. The setting of the top-end treatment structure of the utility model has the following functions: ① Providing support and stability:
[0011] The stress-bearing cross plate and the supporting middle plate, as steel metal support plates, provide firm support and stability for the entire top-end treatment structure, ensuring that the structure does not deform during the forming process, and providing a support point for the operation of the driving push rod; ② Cooling treatment: The water pipe is designed as a spray shower head, and through the pipeline connected to the water pump, it can evenly spray water flow to cool the just-formed cable sheath. This helps to quickly cool down, shape the sheath material, and improve its hardness and durability; ③ Gas treatment: The air pipe is designed as a jet pipe, and through the pipeline connected to the air pump, it can eject air flow to further help cool the sheath material or blow away excess moisture to ensure the dryness of the sheath surface. This is particularly important for the forming and post-treatment of some special materials.
[0012] 2. The setting of the forming roller of the present utility model has the following functions: ① Form the outer shape of the cable sheath:
[0013] Through the application of appropriate pressure and shape design, the forming roller extrudes the soft material and forms the outer shape of the required cable sheath. The design and profile of the forming roller ensure that the material deforms along the predetermined profile, and finally forms the cable sheath with the required shape. ② Achieve the continuity of the forming process: The forming roller can continuously carry out the forming work of the cable sheath when the cable wire passes continuously, ensuring the stability of production efficiency and product quality. Brief Description of the Drawings
[0014] Figure 1 is the structural schematic diagram of the present utility model.
[0015] Figure 2 is the structural schematic diagram of the top-end treatment structure of the present utility model.
[0016] Figure 3 is the structural schematic diagram of the forming roller of the present utility model.
[0017] In the figure:
[0018] Supporting bottom plate 1, mechanical supporting plate 2, force-bearing supporting plate 3, support frame 4, top-end treatment structure 5, force-bearing cross plate 51, supporting middle plate 52, water pipe 53, air pipe 54, stabilizing plate 6, forming roller 7, sliding table 71, upper roller body 72, driving push rod 73, lower roller body 74, lower-end treatment structure 8. Detailed Embodiment
[0019] In order to enable those skilled in the art of this technology to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0020] As shown in the Figure 1 to the Figure 3 drawings.
[0021] A cable sheath forming mechanism provided by the utility model includes a support base plate 1, a mechanical support plate 2, a force-bearing support plate 3, a support frame 4, a top-end treatment structure 5, a stabilizing plate 6, a forming roller 7 and a bottom-end treatment structure 8, wherein: the bottom-end treatment structure 8 is fixedly installed in the middle of the surface of the support base plate 1, and the mechanical support plate 2 is fixedly installed on both sides of the surface of the bottom-end treatment structure 8, and the force-bearing support plate 3 is fixedly installed on the outer sides of the two mechanical support plates 2; the support frame 4 is fixedly installed above the force-bearing support plate 3, and the top-end treatment structure 5 is fixedly installed on the top of the support frame 4, and the stabilizing plate 6 is fixedly installed above the mechanical support plate 2; the forming roller 7 is arranged inside the force-bearing support plate 3.
[0022] The top-end treatment structure 5 includes a force-bearing cross plate 51, a support middle plate 52, a water pipe 53 and an air pipe 54, and the force-bearing cross plate 51 is fixedly installed on the top of the support frame 4, and the support middle plate 52 is fixedly installed between the force-bearing cross plates 51; the water pipe 53 and the air pipe 54 are fixedly installed inside the support middle plate 52.
[0023] The forming roller 7 includes a sliding table 71, an upper roller body 72, a driving push rod 73 and a lower roller body 74, and the sliding table 71 is slidably installed inside the mechanical support plate 2, and the upper roller body 72 is rotatably installed inside the sliding table 71; the driving push rod 73 is fixedly installed above the sliding table 71 and is connected to the upper force-bearing cross plate 51, and the lower roller body 74 is rotatably installed inside the mechanical support plate 2.
[0024] The cable sheath forming mechanism is one of the key devices for producing cable sheaths. It can extrude soft materials such as plastics into the required cable sheath shape and ensure that its dimensions are accurate, its surface is smooth, and its physical properties meet the requirements. The following is the working principle of the cable sheath forming mechanism:
[0025] 1. Structural Overview
[0026] The main components of the cable sheath forming mechanism include: a support base plate 1, a mechanical support plate 2, a force-bearing support plate 3, a support frame 4, a top-end treatment structure 5, a stabilizing plate 6, a forming roller 7 and a bottom-end treatment structure 8. Among them, the forming roller 7 is the key component in the whole forming process.
[0027] 2. Working Process
[0028] Step 1: Preparation
[0029] Place the cable wire to be formed at the feeding port of the forming mechanism.
[0030] Start the power supply of the forming mechanism to ensure that all devices are in normal working condition.
[0031] Step 2: Adjustment
[0032] Adjust the forming roller 7. According to the size requirements of the cable sheath, adjust the distance between the upper roller body 72 and the lower roller body 74, as well as the position of the driving push rod 73 to control the thickness and size of the cable sheath.
[0033] Step 3: Forming process
[0034] After the adjustment is completed, feed the cable wire into the forming mechanism.
[0035] The cable wire is supported by the mechanical support plate 2 and the force-bearing support plate 3 and enters the forming area of the forming roller 7.
[0036] The forming roller 7 applies appropriate pressure to extrude and form the soft material into the required shape of the cable sheath. The distance between the upper roller body 72 and the lower roller body 74 determines the thickness of the final cable sheath, and the vertical movement of the driving push rod 73 can adjust the distance.
[0037] During the forming process, the top treatment structure 5 plays a role in cooling and stabilizing. The water pipe 53 and the air pipe 54 spray cooling water and air flow to cool the just-formed cable sheath and ensure its shape stability.
[0038] The formed cable sheath is discharged through the discharge port of the forming mechanism and enters the subsequent processing process.
[0039] 3. Analysis of working principle
[0040] Function of the forming roller 7
[0041] The forming roller 7 extrudes the soft material into the required outer shape of the cable sheath by applying appropriate pressure and shape design. By adjusting the distance between the upper roller body 72 and the lower roller body 74, the thickness and size of the cable sheath can be controlled.
[0042] Function of the top treatment structure 5
[0043] The top treatment structure 5 cools the just-formed cable sheath by spraying cooling water and air flow to ensure its shape stability and precise size.
[0044] 4. Summary
[0045] The cable sheath forming mechanism realizes precise control of the cable sheath forming process through the extrusion and formation of the forming roller 7 and the cooling and stabilization of the top treatment structure 5. Its efficient and stable working principle ensures that the produced cable sheaths have consistent dimensions, smooth surfaces and excellent physical properties, meeting the requirements of different industries for cable products.
[0046] Any technical solution that uses the technical solution of the present utility model or is designed by those skilled in the art inspired by the technical solution of the present utility model and achieves the above technical effects shall fall within the protection scope of the present utility model.
Claims
1. Cable sheath forming mechanism, characterized in that: The invention comprises a supporting base plate (1), a mechanical supporting plate (2), a force-bearing supporting plate (3), a supporting frame (4), a top processing structure (5), a stabilizing plate (6), a forming roller (7) and a lower processing structure (8), wherein: the lower processing structure (8) is fixedly mounted on the middle part of the surface of the supporting base plate (1), and the mechanical supporting plate (2) is fixedly mounted on both sides of the surface of the lower processing structure (8), and the force-bearing supporting plate (3) is fixedly mounted on the outer sides of the two groups of mechanical supporting plates (2); the supporting frame (4) is fixedly mounted above the force-bearing supporting plate (3), and the top processing structure (5) is fixedly mounted on the top of the supporting frame (4), and the stabilizing plate (6) is fixedly mounted above the mechanical supporting plate (2); and the forming roller (7) is arranged inside the force-bearing supporting plate (3).
2. The cable sheath forming mechanism according to claim 1, characterized in that: The top processing structure (5) includes a load-bearing transverse plate (51), a supporting middle plate (52), a water pipe (53) and an air pipe (54), and the load-bearing transverse plate (51) is fixedly installed on the top of the support frame (4), and the supporting middle plate (52) is fixedly installed between the load-bearing transverse plates (51); the water pipe (53) and the air pipe (54) are fixedly installed inside the supporting middle plate (52).
3. The cable sheath forming mechanism according to claim 1, characterized in that: The forming roller (7) comprises a sliding table (71), an upper roller body (72), a driving push rod (73) and a lower roller body (74), wherein the sliding table (71) is slidably mounted inside the mechanical support plate (2), and the upper roller body (72) is rotatably mounted on the inner side of the sliding table (71); the driving push rod (73) is fixedly mounted above the sliding table (71) and connected to the upper force-bearing horizontal plate (51), and the lower roller body (74) is rotatably mounted on the inner side of the mechanical support plate (2).
4. The cable sheath forming mechanism according to claim 2, characterized in that: The load-bearing horizontal plate (51) and the supporting middle plate (52) inside the top processing structure (5) are a group of steel metal supporting plates, and the water pipe (53) is a water spray shower head as a whole, and its rear end is connected to the water pump through a pipeline; the air pipe (54) is an air jet pipe, and its rear end is connected to the air pump through a pipeline, and the air pipe (54) is located behind the water pipe (53).
5. The cable sheath forming mechanism according to claim 3, characterized in that: The upper roller body (72) and the lower roller body (74) inside the forming roller (7) form a group of forming structures, and three groups are used as a whole; the lower roller body (74) cannot move, and the upper roller body (72) can move in the vertical direction by driving the push rod (73) to approach and move away from the lower roller body (74).