Blast furnace taphole mud sleeve manufacturing tool

Abstract

The utility model belongs to the technical field of mud sleeve pressing, and discloses a blast furnace taphole mud sleeve manufacturing tool which comprises a disc, round steel, a round steel rod and a limiting plate, the round steel and the round steel rod are arranged on the two sides of the disc respectively and communicated with each other, and the round steel rod can be inserted into stemming of a hydraulic gun head. The round steel can abut against the blast furnace iron notch and convey stemming to the blast furnace iron notch, one end of the limiting plate is fixed to the disc, and the other end of the limiting plate can be buckled to the hydraulic gun head. According to the mud sleeve forming tool, one-time forming of a mud sleeve can be achieved, secondary correction is not needed, a new mud sleeve is prevented from being damaged, manufacturing quality is improved, working efficiency is effectively improved, time-consuming and labor-consuming manual operation is avoided, iron removal operation of a blast furnace cannot be affected, it can be guaranteed that the whole tool is stably placed on a hydraulic gun head through the limiting plate, and production efficiency is improved. And falling in the using process is avoided, and then the operation quality and efficiency are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of mud sleeve pressing, in particular to a tool for manufacturing a blast furnace tuyere mud sleeve. Background Art

[0002] In the iron removal part of the blast furnace, the blast furnace tuyere mud sleeve often needs to be maintained regularly. If the maintenance is not in place during the service life of the mud sleeve, the gun mud on the hydraulic gun cannot plug the tuyere, resulting in the occurrence of the accident of reducing the blast and plugging the tuyere. At present, the mud sleeve is usually made manually, which is not only time-consuming and laborious, but also affects the iron removal of the blast furnace and even the operation inside the furnace. Therefore, how to manufacture a high-quality mud sleeve in a short time, shorten the manufacturing time of the tuyere mud sleeve, and ensure the timely discharge of slag and iron is an urgent problem to be solved by the personnel in this field at present. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a tool for manufacturing a blast furnace tuyere mud sleeve, so as to manufacture a high-quality mud sleeve in a short time, shorten the manufacturing time of the tuyere mud sleeve, and ensure the timely discharge of slag and iron.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A tool for manufacturing a blast furnace tuyere mud sleeve, which includes:

[0006] A disc, a round steel, a round steel rod and a limiting plate. The round steel and the round steel rod are respectively arranged on both sides of the disc and are communicated with each other. The round steel rod can be inserted into the gun mud of the hydraulic gun head. The round steel can abut against the blast furnace tuyere and convey the gun mud to the blast furnace tuyere. One end of the limiting plate is fixed on the disc, and the other end can be buckled on the hydraulic gun head.

[0007] Optionally, it further includes a ring, which is sleeved on the outer side of the round steel rod and arranged on the disc. The port of the hydraulic gun head can be sleeved on the outer side of the ring.

[0008] Optionally, it further includes a rib plate, which is respectively connected to the disc and the round steel rod.

[0009] Optionally, a plurality of rib plates are provided, and the plurality of rib plates are evenly distributed around the center line of the round steel rod.

[0010] Optionally, the length of the side of the rib plate connected to the disc is less than or equal to the ring diameter of the ring.

[0011] Optionally, the limiting plate is arranged in an L-shaped structure, and the short side of the limiting plate can abut against the rear of the hydraulic gun head.

[0012] Optionally, there are two limiting plates, and the two limiting plates are arranged oppositely.

[0013] Optionally, the diameter of the disc is 280 mm and the thickness is 10 mm.

[0014] Optionally, the diameter of the round steel is 50 mm and the height is 20 mm.

[0015] Optionally, the inner diameter of the ring is 140 mm, the outer diameter is 150 mm, and the thickness is 10 mm.

[0016] Advantages of the utility model:

[0017] The utility model can realize the one-time forming of the mud sleeve, without secondary correction, avoiding damage to the new mud sleeve, improving the production quality, effectively improving the work efficiency, avoiding time-consuming and laborious manual operation, and not affecting the operation of iron removal from the blast furnace. Further, by inserting the round steel rod into the gun mud, the round steel can abut against the tuyere of the blast furnace, ensuring that the gun mud is stably transported to the tuyere of the blast furnace, thereby realizing the one-time forming production of the mud sleeve. Further, in the utility model, the limiting plate is buckled on the hydraulic gun head to ensure the stable placement of the whole tool on the hydraulic gun head, avoiding falling off during use, so as to ensure the operation quality and efficiency. Description of the drawings

[0018] Figure 1 is a side view schematic diagram of the tool for making the tuyere mud sleeve of the blast furnace according to the embodiment of the utility model;

[0019] Figure 2 is a structural schematic diagram of the tool for making the tuyere mud sleeve of the blast furnace according to the embodiment of the utility model installed on the hydraulic gun head;

[0020] Figure 3 is a front view schematic diagram of the tool for making the tuyere mud sleeve of the blast furnace according to the embodiment of the utility model.

[0021] In the figure:

[0022] 100 - hydraulic gun head; 10 - disc; 20 - round steel; 30 - ring; 40 - rib plate; 50 - round steel rod; 60 - limiting plate. Detailed implementation manners

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar components or components with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0024] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, a mechanical connection, or an electrical connection. It may be directly connected or indirectly connected through an intermediate medium. It may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] In the description of the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature is at a higher horizontal height than the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature is at a lower horizontal height than the second feature.

[0026] In the iron removal part of the blast furnace, the mud sleeve of the blast furnace taphole often needs to be maintained regularly. If the maintenance is not in place during the service life of the mud sleeve, it will cause the gun mud on the hydraulic gun to fail to plug the taphole, resulting in the occurrence of the accident of reducing the blast and plugging the taphole. At present, the mud sleeve is usually made manually, which is not only time-consuming and laborious, but also affects the iron removal of the blast furnace and even the operation inside the furnace. Therefore, how to make a high-quality mud sleeve in a short time, shorten the production time of the taphole mud sleeve, and ensure the timely discharge of slag and iron is an urgent problem for the current personnel in this field.

[0027] The technical solution of this embodiment will be further described below with reference to the drawings and through specific embodiments.

[0028] As Figures 1 - 3 shown, this embodiment provides a tool for making the mud sleeve of the blast furnace taphole, including a disc 10, a round steel 20, a round steel rod 50, and a limit plate 60. The round steel 20 and the round steel rod 50 are respectively arranged on both sides of the disc 10 and are in communication with each other. The round steel rod 50 can be inserted into the gun mud of the hydraulic gun head 100, and the round steel 20 can abut against the blast furnace taphole and convey the gun mud to the blast furnace taphole. One end of the limit plate 60 is fixed to the disc 10, and the other end can be buckled on the hydraulic gun head 100.

[0029] Specifically, in this embodiment, the primary forming of the mud sleeve can be achieved without secondary correction, which avoids damaging the new mud sleeve, improves the production quality, effectively improves the work efficiency, avoids time-consuming and laborious manual operations, and does not affect the operation of the blast furnace for iron removal. Further, by inserting the round steel rod 50 into the gunite, the round steel 20 can abut against the iron notch of the blast furnace, ensuring that the gunite is stably conveyed to the iron notch of the blast furnace, and thus realizing the primary forming production of the mud sleeve. Further, in this embodiment, the limiting plate 60 is buckled on the hydraulic gun head 100 to ensure the stable placement of the entire tool on the hydraulic gun head 100, avoiding falling off during use to ensure the operation quality and efficiency.

[0030] The following describes the specific structure of the tool for making the mud sleeve at the iron notch of the blast furnace in this embodiment.

[0031] As Figure 1 shown, the tool for making the mud sleeve at the iron notch of the blast furnace in this embodiment includes a disc 10, a round steel 20, a ring 30, a rib plate 40, a round steel rod 50, and a limiting plate 60. Optionally, the tool for making the mud sleeve at the iron notch of the blast furnace in this embodiment can be installed on the hydraulic gun head 100, and under the power push of the hydraulic gun head 100, it can convey the gunite to the iron notch of the blast furnace and form a corresponding mud sleeve for subsequent use. Specifically, the round steel 20 and the ring 30 are respectively arranged on both sides of the disc 10, the round steel rod 50 and the ring 30 are arranged on the same side, and the round steel rod 50 can be inserted into the gunite of the hydraulic gun head 100. Further, the rib plates 40 are respectively connected to the disc 10 and the round steel rod 50 to improve the connection strength between the two, and the limiting plate 60 is fixed on the disc 10 to lock the entire device on the hydraulic gun head 100 to prevent falling off.

[0032] Combined with Figures 1 - 3 shown, in this embodiment, the diameter of the disc 10 is set to 280 mm and the thickness is set to 10 mm. In other embodiments, the corresponding dimensions can be set as needed. Further, the round steel 20 and the round steel rod 50 are located on both sides of the disc 10, and their interiors are interconnected, that is, the inner cavity of the round steel rod 50, the through hole provided on the disc 10, and the inner cavity of the round steel 20 are interconnected. In this way, when the round steel rod 50 is inserted into the gunite of the hydraulic gun head 100, the round steel 20 can abut against the iron notch of the blast furnace, and under the power action of the hydraulic gun head 100, the gunite is conveyed to the iron notch of the blast furnace, thereby completing the production of the mud sleeve. Exemplarily, the round steel 20 and the round steel rod 50 are both fixed to the disc 10 by welding to ensure the stable connection of the three. Further, in this embodiment, the diameter of the round steel 20 is set to 50 mm and the height is set to 20 mm, and the length of the round steel rod 50 is set to 200 mm and the diameter is set to 20 mm. In other embodiments, their corresponding dimensions can also be adjusted as needed.

[0033] Optionally, in this embodiment, the circular ring 30 is sleeved on the outer side of the round steel rod 50 and is on the same side of the round steel rod 50 disposed on the disk 10, and the port of the hydraulic gun head 100 can be sleeved on the outer side of the circular ring 30. Thus, the hydraulic gun head 100 can be positioned through the setting of the circular ring 30 to ensure the accuracy of the connection between the hydraulic gun head 100 and the tool for making the mud sleeve of the blast furnace tuyere, and improve the installation efficiency of the two. Correspondingly, in this embodiment, the inner diameter of the circular ring 30 is set to 140 mm, the outer diameter is set to 150 mm, and the thickness is 10 mm. Exemplarily, the circular ring 30 is fixed to the disk 10 by welding to improve the mechanical strength of the entire device.

[0034] Furthermore, in this embodiment, a plurality of relief grooves are provided on the circular ring 30 for placing the rib plates 40. Optionally, a plurality of rib plates 40 are provided, and the plurality of rib plates 40 are evenly distributed around the center line of the round steel rod 50 to ensure the stable connection between the disk 10 and the round steel rod 50. Specifically, the number and position of the relief grooves and the rib plates 40 are set in one-to-one correspondence, and in this embodiment, the length of the side of the rib plate 40 connected to the side of the disk 10 is less than or equal to the ring diameter of the circular ring 30, that is, the length of this side of the rib plate 40 is less than or equal to the length of the relief groove, so as to avoid interference of the rib plate 40 with the hydraulic gun head 100 when the hydraulic gun head 100 is positioned on the circular ring 30. Exemplarily, in other embodiments, the rib plate 40 can also be directly connected to the circular ring 30 to avoid setting the relief groove. Thus, the circular ring 30 and the disk 10 can be connected by welding, and still the overall structure of the circular ring 30 and the disk 10 can be ensured, and a stable connection can be achieved between the circular ring 30 and the disk 10 and the round steel rod 50 through the rib plate 40. The specific setting method can be set according to the needs of the operator and will not be elaborated here. Exemplarily, the thickness of the rib plate 40 is set to 5 mm, and in this embodiment, four rib plates 40 are provided and are evenly distributed on the outer side of the round steel rod 50.

[0035] Combined Figure 2 and Figure 3 As shown, in this embodiment, one end of the limiting plate 60 is fixed to the disk 10, and the other end can be buckled on the hydraulic gun head 100, so as to limit and fix the entire device on the hydraulic gun head 100, avoid falling off and improve the connection stability. Optionally, in this embodiment, the limiting plate 60 is set as an L-shaped structure, and the short side of the limiting plate 60 can press against the rear of the hydraulic gun head 100, so as to lock the position of the hydraulic gun head 100 and avoid the tool falling off during operation. Exemplarily, in this embodiment, two limiting plates 60 are provided, and the two limiting plates 60 are oppositely arranged at the edge of the disk 10, so as to ensure a stable connection with the hydraulic gun head 100 after the positioning of the circular ring 30. Exemplarily, the thickness of the limiting plate 60 is set to 5 mm.

[0036] Working process: First, prepare the casting material for the taphole mud jacket and evenly apply it above the taphole; then push out a part of the mud in the hydraulic gun head 100, insert the round steel rod 50 into the mud until the port of the hydraulic gun head 100 can be sleeved on the outside of the ring 30 to limit the position of the hydraulic gun head 100; at the same time, fix the two limit plates 60 behind the hydraulic gun head 100 respectively to further lock its position; finally, start the hydraulic gun head 100 so that the round steel 20 can abut against the blast furnace taphole and collide with it to realize the pressing of the mud jacket; finally, after the mud jacket is made, retract the hydraulic gun head 100 to its original position to complete the production of the blast furnace taphole mud jacket.

[0037] Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or variations can be made on the basis of the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A tool for making a blast furnace iron mouth mud sleeve, characterized in that: include: A disc (10), a round steel (20), a round steel rod (50) and a limiting plate (60), wherein the round steel (20) and the round steel rod (50) are respectively arranged on both sides of the disc (10), and the two are connected to each other, the round steel rod (50) can be inserted into the gun mud of the hydraulic gun head (100), the round steel (20) can abut against the iron mouth of a blast furnace and transport the gun mud to the iron mouth of the blast furnace, and one end of the limiting plate (60) is fixed on the disc (10), and the other end can be buckled on the hydraulic gun head (100).

2. The blast furnace iron mouth mud sleeve making tool according to claim 1, characterized in that: It also includes a circular ring (30), which is sleeved on the outer side of the round steel rod (50) and is arranged on the disc (10), and the port of the hydraulic gun head (100) can be sleeved on the outer side of the circular ring (30).

3. The blast furnace iron mouth mud sleeve making tool according to claim 2, characterized in that: It also includes a rib plate (40), wherein the rib plate (40) is respectively connected to the disc (10) and the round steel rod (50).

4. The blast furnace iron mouth mud sleeve making tool according to claim 3, characterized in that: A plurality of rib plates (40) are provided, and the plurality of rib plates (40) are evenly distributed with the center line of the round steel rod (50) as the axis.

5. The blast furnace iron mouth mud sleeve making tool according to claim 3, characterized in that: The length of the side of the rib plate (40) connected to the disk (10) is less than or equal to the diameter of the ring (30).

6. The blast furnace iron mouth mud sleeve manufacturing tool according to claim 1, characterized in that: The limiting plate (60) is configured as an L-shaped structure, and the short side of the limiting plate (60) can be pressed against the rear of the hydraulic gun head (100).

7. The blast furnace iron mouth mud sleeve manufacturing tool according to claim 1, characterized in that: Two limit plates (60) are provided, and the two limit plates (60) are arranged opposite to each other.

8. The blast furnace iron mouth mud sleeve manufacturing tool according to any one of claims 1 to 7, characterized in that: The disk (10) has a diameter of 280 mm and a thickness of 10 mm.

9. The blast furnace iron mouth mud sleeve manufacturing tool according to any one of claims 1 to 7, characterized in that: The round steel (20) has a diameter of 50 mm and a height of 20 mm.

10. The blast furnace iron mouth mud sleeve manufacturing tool according to claim 2, characterized in that: The inner diameter of the ring (30) is 140 mm, the outer diameter is 150 mm, and the thickness is 10 mm.

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