Efficient preparation and arrangement device for material trays

By designing efficient preparation and finishing equipment for material pallets, using conveying devices, material pushing devices, storage tables, collection devices and material lifting mechanisms, the problems of time-consuming and labor-intensiveness during pallet sorting and removal are solved, and the rapid, stable organization and convenient removal of pallets are achieved.

CN222892649UActive Publication Date: 2025-05-23QINGDAO DAPENGXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421936107.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-23
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the prior art, a pallet finishing machine requires manual operation of a forklift to stack the pallets, which results in a time-consuming, low efficiency, and inconvenient preparation for removing the pallets.

Method used

An efficient preparation and finishing device for material pallets is designed, including a conveying device, a material pushing device, a storage table, a collection device and a material lifting mechanism. Through the coordinated work of these devices, the rapid assembly and removal of the pallets are achieved.

Benefits of technology

It realizes rapid and stable organization of the pallet, reduces labor intensity, simplifies the preparation for pallet removal, and improves overall efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient preparation and arrangement device for material trays, relates to the technical field of material trays, and solves the problems that in the prior art, the labor intensity of arrangement and stacking is high, and the preparation work of taking out the trays is relatively inconvenient. An efficient preparing and arranging device for material trays comprises a conveying device, and a material pushing device is arranged on one side of the end of the conveying device. A storage table is arranged on the other side of the end of the conveying device, a collecting device is arranged on one side of the storage table and comprises a rotating seat, a rotating plate is rotationally connected to the rotating seat, a plurality of collecting boxes are evenly connected to the lower end of the rotating plate, and second through grooves are formed in the positions, corresponding to the collecting boxes, of the rotating plate. A material lifting mechanism is arranged at the lower end, corresponding to the storage table, of the collecting box; a fourth air cylinder is connected to the middle axis position of the rotating base. The device has the beneficial effects that the material trays can be quickly and stably arranged, and the labor intensity is reduced; and the stacked material trays can be taken out quickly.
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Description

Technical Field

[0001] The utility model relates to the technical field of material trays, in particular to a high-efficiency preparation and arrangement device for material trays. Background Art

[0002] In industrial production, pallets are extremely common. Pallets are horizontal platform devices used for packaging, stacking, handling and transportation of goods and products as unit loads. They are flat load-bearing devices made of different materials according to certain specifications, shapes, sizes and standards. The application range of material pallets is extremely wide, covering the entire chain of logistics processes from raw material warehousing, production and processing to finished product delivery. In warehouses, they are used to stack goods to form neat stacks for easy management and retrieval. In the transportation process, material pallets can carry goods and load them directly onto trucks, containers or shelves. However, if the pallets are not used, they need to be stacked and handled, which is time-consuming and inefficient.

[0003] The structure of the current pallet sorting machine is generally as described in a pallet sorting device for use in a cement production line disclosed in patent application number "CN202322930428.3", including a bottom plate, a left side plate, a right side plate, a rear side plate, a top plate, a sorting movable plate and a power assembly, the power assembly including a power member, the left side plate is vertically arranged on the left side of the bottom plate, the right side plate is vertically arranged on the right side of the bottom plate, the rear side plate is vertically arranged on the rear side of the bottom plate, the top plate is arranged on the left side plate, the right side plate and the rear side plate, and the bottom plate and the top plate are arranged parallel to each other, the power member is arranged on the outer surface of the right side plate, the sorting movable plate is arranged between the left side plate and the right side plate, the power member passes through the right side plate and is connected to the sorting movable plate, and the power member can move the sorting movable plate left and right, and a fork clearance hole is arranged at the bottom of the rear side plate. However, this utility model still requires manual operation of a forklift to stack the pallets, which consumes a lot of energy and has high labor intensity, and can only sort and stack the pallets, and the preparation work for taking out the pallets is relatively inconvenient.

[0004] Therefore, the utility model proposes an efficient preparation and arrangement device for material trays to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide an efficient preparation and arrangement device for material trays, which is used to solve the problems in the prior art that the arrangement and stacking are labor-intensive and the preparation work for taking out the trays is inconvenient.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] The lifting of the ...

[0008] By adopting the above technical solution, the material pallets can be quickly and stably arranged, reducing the labor intensity; and the stacked material pallets can be quickly taken out.

[0009] Furthermore, the pushing device includes a first cylinder, which is connected to the frame, the end of the air rod of the first cylinder is connected to a connecting plate, the upper end of the connecting plate is provided with a second cylinder, the upper end of the air rod of the second cylinder is connected to a pushing plate, and the pushing plate is arranged in a U shape.

[0010] By adopting the above technical solution, the material tray can smoothly enter the push plate and the position of the material tray can be finely adjusted.

[0011] Furthermore, chamfers are provided at the bottom and end of the push plate.

[0012] By adopting the above technical solution, the resistance during the pushing process of the material tray can be reduced, ensuring the smooth movement of the material tray and facilitating the collection of the material tray.

[0013] Furthermore, a baffle is connected to the conveying device, and the baffle is detachably connected to the conveying device via screws.

[0014] By adopting the above technical solution, the material tray can be prevented from shifting or falling during the conveying process, and the baffle can be disassembled and moved as needed.

[0015] Furthermore, a brush roller is arranged above the storage platform, and the brush roller is connected to the storage platform through a lifting bracket.

[0016] By adopting the above technical solution, the working position can be adjusted by the lifting bracket, and the surface of the material tray can be cleaned and arranged.

[0017] Furthermore, the lifting mechanism includes a bottom plate, which is slidably connected in the collection box, and the collection box is provided with a third through slot corresponding to the bottom plate, and the lower end of the bottom plate is connected to a lifting device.

[0018] By adopting the above technical solution, the material tray can be lifted above the collection box opening through the bottom plate, thereby completing the removal of the material tray and ensuring the stability of the lifting of the material tray.

[0019] Furthermore, the collecting box is detachably connected to the rotating plate.

[0020] By adopting the above technical solution, the collection box can be disassembled and replaced according to the size of the material tray, thereby increasing the adaptability of the entire device.

[0021] In summary, compared with the prior art, the utility model has the following beneficial effects:

[0022] 1. The utility model can convey the material tray through the conveying device, and push the material tray to the storage platform through the pushing device, and then the material tray is pushed by the pushing plate to slide to the bottom of a collection box by gravity, which can quickly and stably organize the material tray, avoiding the time-consuming and labor-intensive manual operation and reducing labor intensity. The lifting device can lift the material tray on the bottom plate to above the collection box opening, and the fourth cylinder pushes the material tray to complete the removal of the material tray, which can quickly remove the stacked material trays, increasing the convenience of work.

[0023] 2. The utility model enables the entire collection device to store more material pallets in a limited space, reduces space waste, and improves storage density. At the same time, the collection box can be disassembled and replaced according to the size of the material pallet, thereby increasing the adaptability of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The vertical schematic diagram of the utility model Figure 1 ;

[0025] Figure 2 This is a vertical schematic diagram of the utility model Figure 2 ;

[0026] Figure 3 It is the front view of the utility model;

[0027] Figure 4 It is a top view of the utility model;

[0028] In the figure: 1. conveying device; 2. baffle; 3. screw; 4. storage table; 5. brush roller; 6. lifting bracket; 7. sliding frame; 8. third cylinder; 9. material removal plate; 10. first through slot; 11. rotating seat; 12. rotating plate; 13. collecting box; 14. second through slot; 15. fourth cylinder; 16. push plate; 17. first cylinder; 18. frame; 19. connecting plate; 20. second cylinder; 21. push plate; 22. bottom plate; 23. third through slot; 24. lifting device. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In this application, the directions or positional relationships indicated by the terms "upper", "inner", "outer", "middle", etc. are based on the directions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction.

[0031] like Figure 1 and Figure 2As shown, an efficient preparation and sorting device for material trays includes a conveying device 1, to which a baffle 2 is connected, and the baffle 2 is detachably connected to the conveying device 1 by screws 3. The baffle 2 can prevent the material tray from shifting or falling during the conveying process, and the baffle 2 can be disassembled and moved according to needs. A pushing device is provided on one side of the end of the conveying device 1, and the pushing device is vertically arranged with the conveying device 1; the pushing device includes a first cylinder 17, and the first cylinder 17 is connected to a frame 18, and the end of the gas rod of the first cylinder 17 is connected to a connecting plate 19, and the upper end of the connecting plate 19 is provided with a second cylinder 20, and the upper end of the gas rod of the second cylinder 20 is connected to a pushing plate 21, and the pushing plate 21 is arranged in a U shape. The conveyor 1 is started, and the material tray moves along the conveying direction. When the material tray reaches the end of the conveyor 1 and approaches the pushing device, the second cylinder 20 further pushes the pushing plate 21 to be close to the material tray, and then the first cylinder 17 pushes the connecting plate 19 and the second cylinder 20 and the pushing plate 21 on the connecting plate 19 to move toward the storage platform 4, and pushes the material tray onto the storage platform 4. The bottom and end of the pushing plate 21 are provided with chamfers. The chamfers provided at the bottom and end of the pushing plate 21 can facilitate the material tray to enter the pushing plate 21 smoothly, fine-tune the position of the material tray, reduce the resistance during the pushing process of the material tray, ensure the smooth movement of the material tray, and facilitate the collection of the material tray.

[0032] A storage table 4 is provided on the other side of the end of the conveying device 1, and a sliding frame 7 is provided at the bottom of the storage table 4. A third cylinder 8 is slidably connected to the sliding frame 7, and a material-shifting plate 9 is connected to the upper end of the gas rod of the third cylinder 8. The storage table 4 is provided with a first through slot 10 corresponding to the material-shifting plate 9; then the third cylinder 8 drives the material-shifting plate 9 to move upward to fit the side wall of the material tray, and then the third cylinder 8 slides along the sliding frame 7, and the material tray is shifted through the first through slot 10. A brush roller 5 is provided above the storage table 4, and the brush roller 5 is connected to the storage table 4 through a lifting bracket 6. Then the brush roller 5 can adjust the working position through the lifting bracket 6 to clean and organize the surface of the material tray.

[0033] like Figure 2 and Figure 3As shown, a collecting device is provided on one side of the storage table 4, and the collecting device includes a rotating seat 11, a rotating plate 12 is rotatably connected to the rotating seat 11, and a plurality of collecting boxes 13 are evenly connected to the lower end of the rotating plate 12. A second through slot 14 is provided on the rotating plate 12 at a position corresponding to the collecting box 13, wherein the collecting box 13 is detachably connected to the rotating plate 12. Then, the material tray falls into a certain collecting box 13 through the second through slot 14, and the material tray slides to the bottom of a certain collecting box 13 by gravity. The lower end of the rotating plate 12 is evenly connected with a plurality of collecting boxes 13, so that the entire collecting device can store more material trays in a limited space, reducing space waste and improving storage density. At the same time, the collecting box 13 can be disassembled and replaced according to the size of the material tray, which increases the adaptability of the entire device. Then, the material trays can be quickly and stably sorted, avoiding the time-consuming and labor-intensive manual operation, and reducing labor intensity.

[0034] like Figure 3 and Figure 4 As shown, a lifting mechanism is provided at the lower end of the collection box 13 corresponding to the storage platform 4, and the lifting mechanism is used to lift the material tray in the collection box 13; the lifting mechanism includes a bottom plate 22, which is connected to the collection box 13 by sliding up and down, and the collection box 13 is provided with a third through slot 23 corresponding to the bottom plate 22, and a lifting device 24 is connected to the lower end of the bottom plate 22. The central axis position of the rotating seat 11 is connected to the fourth cylinder 15, which is vertically arranged with the conveying device 1, and the end of the gas rod of the fourth cylinder 15 is connected to the push plate 16. When it is necessary to take out the material tray in the collection box 13, the corresponding collection box 13 is rotated to a position aligned with the storage platform 4, and the lifting device 24 pushes the bottom plate 22 to slide upward along the third through slot 23, and lifts the material tray on the bottom plate 22 to above the mouth of the collection box 13, and then the fourth cylinder 15 pushes the material tray to complete the material tray removal work, and the stacked material trays can be quickly taken out, which increases the convenience of work.

[0035] The working process of the utility model is:

[0036] First, the conveyor 1 is started, and the material tray moves along the conveying direction. When the material tray reaches the end of the conveyor 1 and approaches the pushing device, the second cylinder 20 further pushes the pushing plate 21 to close to the material tray, and then the first cylinder 17 pushes the connecting plate 19 and the second cylinder 20 and the pushing plate 21 on the connecting plate 19 to move toward the storage platform 4, and pushes the material tray onto the storage platform 4. Then the third cylinder 8 drives the material plate 9 to move upward to fit the side wall of the material tray, and then the third cylinder 8 slides along the sliding frame 7, and the material tray is moved through the first through slot 10. The material tray falls into a certain collection box 13 through the second through slot 14, and the material tray slides to the bottom of a certain collection box 13 by gravity. When a certain collection box 13 is full of material trays, the rotating disk is driven to rotate through the rotating seat 11, so that the next empty collection box 13 rotates to a position aligned with the storage platform 4, and the collection of the material tray is completed.

[0037] When it is necessary to take out the material tray in the collection box 13, the corresponding collection box 13 is rotated to a position aligned with the storage table 4, and the lifting device 24 pushes the bottom plate 22 to slide upward along the third through groove 23, and the material tray on the bottom plate 22 is lifted to above the mouth of the collection box 13, and then the fourth cylinder 15 pushes the material tray to complete the removal of the material tray.

Claims

1. An efficient material tray preparation and sorting device, comprising a conveying device (1), characterized in that: A material pushing device is provided on one side of the end of the conveying device (1), and the material pushing device is vertically arranged with respect to the conveying device (1); a storage platform (4) is provided on the other side of the end of the conveying device (1), and a sliding frame (7) is provided at the bottom of the storage platform (4), and a third cylinder (8) is slidably connected to the sliding frame (7), and a material stripping plate (9) is connected to the upper end of the gas rod of the third cylinder (8), and the storage platform (4) is provided with a first through groove (10) corresponding to the material stripping plate (9); a collecting device is provided on one side of the storage platform (4), and the collecting device includes a rotating seat (11), and the rotating seat (11 ) is rotatably connected to a rotating plate (12), the lower end of the rotating plate (12) is evenly connected to a plurality of collecting boxes (13), and the rotating plate (12) is provided with a second through slot (14) at a position corresponding to the collecting box (13); a lifting mechanism is provided at the lower end of the collecting box (13) corresponding to the storage platform (4), and the lifting mechanism is used for lifting and lowering the material tray in the collecting box (13); a fourth cylinder (15) is connected to the central axis position of the rotating seat (11), the fourth cylinder (15) is vertically arranged with respect to the conveying device (1), and a push plate (16) is connected to the end of the gas rod of the fourth cylinder (15).

2. The efficient material tray preparation and sorting device according to claim 1 is characterized in that: The pushing device comprises a first cylinder (17), the first cylinder (17) is connected to a frame (18), the end of the gas rod of the first cylinder (17) is connected to a connecting plate (19), the upper end of the connecting plate (19) is provided with a second cylinder (20), the upper end of the gas rod of the second cylinder (20) is connected to a pushing plate (21), and the pushing plate (21) is arranged in a U shape.

3. The efficient material tray preparation and sorting device according to claim 2 is characterized in that: The bottom and the end of the push plate (21) are both provided with chamfers.

4. The efficient material tray preparation and sorting device according to claim 1 is characterized in that: The conveying device (1) is connected to a baffle (2), and the baffle (2) is detachably connected to the conveying device (1) via screws (3).

5. The efficient material tray preparation and arrangement device according to claim 1 is characterized in that: A brush roller (5) is arranged above the storage platform (4), and the brush roller (5) is connected to the storage platform (4) via a lifting bracket (6).

6. The efficient material tray preparation and sorting device according to claim 1 is characterized in that: The lifting mechanism comprises a bottom plate (22), the bottom plate (22) is slidably connected in a collection box (13) up and down, the collection box (13) is provided with a third through slot (23) corresponding to the bottom plate (22), and the lower end of the bottom plate (22) is connected with a lifting device (24).

7. The efficient material tray preparation and arrangement device according to claim 1 is characterized in that: The collecting box (13) is detachably connected to the rotating plate (12).

Citation Information

Patent Citations

  • Tray arranging device used on cement production line

    CN221114827U