Flaky reclaimed rubber packaging production system

Abstract

The utility model provides a sheet-shaped reclaimed rubber packaging production system, and belongs to the field of rubber product production and manufacturing. The device comprises a cutting assembly, a detecting and distributing assembly, an automatic spiral sheet assembly, a film covering assembly and a stacking assembly which are connected in sequence, the detecting and shunting assembly comprises a flat plate conveyor, a metal detector, a physical property detector and a shunting device; the flat plate conveyor is provided with an input end and an output end, the input end is connected with the cutting assembly, and the output end is connected with the automatic screw piece assembly. A belonging detector is fixed above the input end of the flat plate conveyor; a metal removing mechanism is further installed at the bottom of the rectangular support and located below the metal detector. A detection bracket is also fixed above the output end of the flat plate conveyor; the physical property detector is mounted on the detection bracket; and the shunting device is arranged below the detection bracket. According to the utility model, a plurality of detection devices are integrated on the flat plate conveyor, so that the automatic detection and the automatic distribution of unqualified products are realized, the qualified products can be automatically subjected to screw sheet, sorting and packaging, and the production efficiency is improved to the maximum extent.

Description

Technical Field

[0001] The utility model relates to a rubber product production technology, in particular to a sheet-shaped recycled rubber packaging production system, belonging to the technical field of recycled rubber production equipment manufacturing. Background Art

[0002] Recycled rubber refers to the rubber that is processed from the vulcanized scraps during the manufacturing process of rubber products. It has a certain plasticity and can be reused. According to the waste rubber used, it can be divided into outer tubes, inner tubes, rubber shoes, etc.

[0003] The production process of reclaimed rubber in the prior art is to shear the rubber particles through a screw extruder, and then cut them into thin sheets with a slicer, and then prepare them for storage. The sheet rubber has the characteristics of self-adhesion and viscoelasticity. In order to facilitate transportation, storage and use, it needs to go through processes such as curling, weighing or laminating before storage. However, the inspection process is cumbersome, the labor intensity of workers is high, and the smoke and dust at the rubber refining site are large, which causes great harm to the workers' health. In addition, the receiving and stacking of sheet reclaimed rubber needs to be done manually, which greatly reduces production efficiency and increases production costs.

[0004] Therefore, there is an urgent need in the prior art for a high-efficiency equipment production line that can realize automatic production and inspection of recycled rubber. Utility Model Content

[0005] The utility model provides a new sheet-shaped recycled rubber packaging production system, which can realize automatic diversion detection by integrating multiple detection devices and diversion devices on a conveyor, so as to solve the technical problem of low recycled rubber production efficiency in the prior art.

[0006] The sheet-shaped recycled rubber packaging production system of the embodiment of the utility model comprises: a cutting component, a detection and diversion component, an automatic spiral component, a film covering component and a stacking component which are connected in sequence;

[0007] The detection and diversion assembly comprises: a flat conveyor, a metal detector, a physical property detector and a diversion device; the flat conveyor has an input end and an output end, the input end is connected to the cutting assembly, and the output end is connected to the automatic screw assembly;

[0008] A rectangular bracket is fixed above the input end of the flat conveyor; the metal detector is installed on the rectangular bracket; a metal rejection mechanism is also installed at the bottom of the rectangular bracket, and the metal rejection mechanism is located below the metal detector and installed on the edge of the flat conveyor;

[0009] A detection bracket is also fixed above the output end of the flat conveyor; the physical property detector is installed on the detection bracket; the diversion device is installed below the detection bracket and fixed to the edge of the flat conveyor.

[0010] In the sheet-like recycled rubber packaging production system as described above, a diverter conveyor is installed on one side of the flat conveyor; the diverter conveyor is perpendicular to the flat conveyor and corresponds to the diverter device.

[0011] The sheet-like recycled rubber packaging production system as described above, wherein the physical property detector comprises at least: a viscosity detector and a tension detector; the viscosity detector and the tension detector are respectively mounted on the detection bracket; and the viscosity detector and the tension detector are both equipped with a diversion device.

[0012] In the sheet-like recycled rubber packaging production system as described above, the diversion device is a telescopic cylinder; the telescopic cylinder has a fixed end and a free end; the telescopic cylinder is mounted on the detection bracket through the fixed end, and the free end corresponds to the diversion conveyor.

[0013] The sheet-like recycled rubber packaging production system as described above, wherein the system also includes: a programmable controller; the metal rejection mechanism, the diversion device, the flat conveyor, the metal detector and the physical property detector are all electrically connected to the programmable controller.

[0014] In the sheet-like recycled rubber packaging production system as described above, the laminating component is an automatic laminating machine.

[0015] In the sheet-like recycled rubber packaging production system as described above, the automatic spiral sheet component is a stacking machine; and the stacking component is a handling robot arm.

[0016] In the sheet-like recycled rubber packaging production system as described above, the metal removal mechanism is a pneumatic telescopic rod.

[0017] In the embodiment of the utility model, multiple detection devices are integrated on the flat conveyor to achieve automated detection and automatic diversion of unqualified products, and qualified products can be automatically sliced ​​and sorted and packaged, thereby maximizing production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a top view of the structure of the sheet-shaped recycled rubber packaging production system of the embodiment of the utility model;

[0019] Figure 2 It is a top view of the structure of the detection and diversion component in the sheet-like recycled rubber packaging production system of an embodiment of the utility model. Detailed implementation mode

[0020] The sheet-shaped recycled rubber packaging production system described in the present utility model can be made of the following materials and components, and is not limited to the following materials and components, for example: cutting machines, metal detectors, physical property detectors, laminators, film covering machines, palletizing robots, etc.

[0021] Such as Figure 1 Shown is a top view structure diagram of the sheet-shaped recycled rubber packaging production system according to an embodiment of the present utility model; combined with Figure 2 .

[0022] The sheet-shaped recycled rubber packaging production system of this embodiment includes: a cutting component 1, a detection and diversion component 2, an automatic screw sheet component 3, a film covering component 4, and a palletizing component 5 connected in sequence; usually, the system of this embodiment also includes: a programmable logic controller; the metal removal mechanism 23, the diversion device 26, the flat conveyor 20, the metal detector 22, and the physical property detector 25 are all electrically connected to the programmable logic controller.

[0023] Generally, the film covering component 4 is an automatic film covering machine.

[0024] The automatic screw sheet component 3 is a laminator; the palletizing component 5 is a handling robotic arm. Generally, a pallet is arranged behind the palletizing component 5.

[0025] The detection and diversion component 2 includes: a flat conveyor 20, a metal detector 22, a physical property detector 25, and a diversion device 26; the flat conveyor 20 has an input end and an output end, the input end is connected to the cutting component 1, and the output end is connected to the automatic screw sheet 3 component; that is to say, the two are connected to each other through the flat conveyor. The detection and diversion component 2 is used to realize automatic detection and remove the films that do not meet the requirements according to the detection results.

[0026] A rectangular bracket 21 is fixed above the input end of the flat conveyor 20; the metal detector 22 is installed on the rectangular bracket 21; a metal removal mechanism 23 is also installed at the bottom of the rectangular bracket 21, and the metal removal mechanism 23 is located below the metal detector 22 and installed on the edge of the flat conveyor 20; in actual use, the metal removal mechanism 23 is a pneumatic telescopic rod.

[0027] The pneumatic telescopic rod is quickly activated after the metal detector 22 sends a signal, so as to directly push the unqualified film out of the flat conveyor 20.

[0028] A detection bracket 24 is also fixed above the output end of the flat conveyor 20 ; the physical property detector 25 is installed on the detection bracket 24 ; the diversion device 26 is installed below the detection bracket 24 and fixed to the edge of the flat conveyor 20 .

[0029] Furthermore, a diverter conveyor 27 is installed on one side of the flat plate conveyor 20 ; the diverter conveyor 27 and the flat plate conveyor 20 are perpendicular to each other and correspond to the diverter device 26 .

[0030] The physical property detector 25 of this embodiment at least includes: a viscosity detector and a tension detector; the viscosity detector and the tension detector are respectively installed on the detection bracket; and the viscosity detector and the tension detector are both installed with a diversion device 26.

[0031] Preferably, the diverter device 26 is a telescopic cylinder; the telescopic cylinder has a fixed end and a free end; the telescopic cylinder is mounted on the detection bracket 24 via the fixed end, and the free end corresponds to the diverter conveyor 27.

[0032] The working principle of the utility model is as follows: the sheet-like regenerated rubber is cut into the same length after passing through the cutting component 1, and then conveyed to the detection and diversion component 2 by the flat conveyor 20 behind the cutting component 1; on the detection and diversion component 2, the metal detector 22 is first used to detect whether there is metal in the sheet-like regenerated rubber. If there is metal, the metal removal mechanism 23 removes the rubber with excessive metal content from the flat conveyor 20; the flat conveyor 20 continues to convey the qualified sheet-like regenerated rubber to the bottom of the viscosity detector, and the viscosity detector detects the viscosity of the sheet-like regenerated rubber. If it is qualified, it will be conveyed to the bottom of the tension detector. If it is unqualified, it will be pushed out by the diversion device to the first The sheet-like recycled rubber passes through a tensile tester and is tested by the tensile tester. If it is qualified, it is transported to the automatic screw sheet component 3 by the tested diversion component 2 through the flat conveyor 20; if it is unqualified, it is pushed to the second diversion conveyor 27 by the diversion device; the automatic screw sheet component 3 stacks the sheet-like recycled rubber into groups of four, and flattens the sheet-like recycled rubber, and then transports it to the coating component 4, the coating component coats four pieces of film at a time, and then transports them to the stacking component 5, the stacking component 5 weighs the coated film, and then affixes a barcode, and the stacking component 5 puts the coded film on the pallet, thereby completing the packaging of the film.

[0033] In the embodiment of the utility model, multiple detection devices are integrated on the flat conveyor to achieve automated detection and automatic diversion of unqualified products, and qualified products can be automatically sliced ​​and sorted and packaged, thereby maximizing production efficiency.

[0034] In addition, the sheet-shaped recycled rubber packaging production system of the utility model has low assembly cost, reasonable structure, high degree of automation, small footprint, stable finished product quality, high packaging efficiency, and is suitable for various modified recycled rubber packaging production lines.

[0035] The serial numbers of the above-mentioned embodiments of the utility model are only for description and do not represent the advantages and disadvantages of the embodiments. Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of some deformations plus the necessary general technology superposition; of course, it can also be implemented by simplifying some important technical features. Based on this understanding, the technical solution of the utility model is essentially or the part that contributes to the prior art is: the overall structure and connection method, and the structure described in each embodiment of the utility model.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A sheet-like recycled rubber packaging production system, characterized in that: include: A cutting assembly, a detection and diversion assembly, an automatic screw assembly, a laminating assembly and a palletizing assembly connected in sequence; The detection and diversion assembly includes: a flat conveyor, a metal detector, a physical property detector and a diversion device; The flat plate conveyor has an input end and an output end, the input end is connected to the cutting assembly, and the output end is connected to the automatic screw blade assembly; A rectangular bracket is fixed above the input end of the flat conveyor; the metal detector is installed on the rectangular bracket; a metal rejection mechanism is also installed at the bottom of the rectangular bracket, and the metal rejection mechanism is located below the metal detector and installed on the edge of the flat conveyor; A detection bracket is also fixed above the output end of the flat conveyor; the physical property detector is installed on the detection bracket; the diversion device is installed below the detection bracket and fixed to the edge of the flat conveyor.

2. The sheet-shaped recycled rubber packaging production system according to claim 1 is characterized in that: A diverter conveyor is installed on one side of the flat plate conveyor; the diverter conveyor is perpendicular to the flat plate conveyor and corresponds to the diverter device.

3. The sheet-like recycled rubber packaging production system according to claim 2 is characterized in that: The physical property detector at least comprises: a viscosity detector and a tension detector; the viscosity detector and the tension detector are respectively mounted on the detection bracket; and the viscosity detector and the tension detector are both equipped with a flow diversion device.

4. The sheet-like recycled rubber packaging production system according to claim 3 is characterized in that: The diverting device is a telescopic cylinder; the telescopic cylinder has a fixed end and a free end; the telescopic cylinder is mounted on the detection bracket via the fixed end, and the free end corresponds to the diverting conveyor.

5. The sheet-like reclaimed rubber packaging production system according to any one of claims 1 to 4, characterized in that: The system further comprises: a programmable controller; the metal rejection mechanism, the diversion device, the flat plate conveyor, the metal detector and the physical property detector are all electrically connected to the programmable controller.

6. The sheet-like reclaimed rubber packaging production system according to any one of claims 1 to 3, characterized in that: The film laminating component is an automatic film laminating machine.

7. The sheet-like recycled rubber packaging production system according to any one of claims 1 to 3, characterized in that: The automatic screw slice assembly is a stacking machine; the stacking assembly is a handling robot arm.

8. The sheet-like recycled rubber packaging production system according to any one of claims 1 to 3, characterized in that: The metal removal mechanism is a pneumatic telescopic rod.

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