Rope winding machine
By designing a rope collecting machine for glass processing, the problem that existing glass manufacturers need to lay ropes manually during glass processing is solved, and the ropes are automatically retracted and tightened, reducing production costs and labor intensity, and improving production efficiency.
Patent Information
- Application Number
- CN202421789495.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the process of glass processing, existing glass manufacturers need to manually carry out rope laying and mold prevention operations, which increases labor intensity and production costs. At the same time, robot rope laying equipment is expensive, cumbersome, and complex in operation, making it difficult to widely use.
A rope collector is designed, including a frame, a wire collector, a guide frame and a drive assembly. Through the automatic tensioning adjustment of the guide assembly and the synchronous operation of the wire collector assembly, the automatic winding and tensioning of the rope is achieved.
The rope collector can automatically complete the rope winding and tensioning between glasses, simplifying operation, reducing labor costs, improving production efficiency, and reducing the risk of glass damage.
Smart Images

Figure CN222892816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of glass processing equipment, in particular to a rope collecting machine. Background Art
[0002] As an important building material, glass is prone to mold when it encounters moisture and heat during storage and transportation. Laying paper, sprinkling anti-mold powder and laying ropes on the glass surface are currently widely used anti-mold methods by glass manufacturers. Especially for some high-end coated glass, laying ropes is the preferred method.
[0003] Ropes are placed between the glass to avoid direct contact between the glass. The softness and cushioning of the rope can reduce the friction between the glass and prevent the glass from being scratched. It can also break the vacuum between the glass to prevent the next glass from being knocked down when taking one glass. At the same time, the space of the rope can also reduce problems such as mold and cracking, which can play an important role in protecting the glass, ensuring the integrity of glass transportation and reducing the various costs of patching after damage.
[0004] However, currently, the rope laying and mildew prevention operations of glass production enterprises are generally carried out manually, which not only increases the labor intensity of workers, but also affects the efficiency of automatic stacking, thereby increasing production costs; although there are methods of using robot technology for rope laying and mildew prevention in the industry, robot rope laying equipment is generally expensive, cumbersome to operate, and complex to maintain and repair, making it difficult to be widely used;
[0005] In view of the problems in the above background technology, the utility model aims to provide a rope collecting machine. Utility Model Content
[0006] The utility model aims to provide a rope collecting machine to solve the problem in the above background technology that there is no need for a manual rope collecting step in the glass processing process.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A rope collecting machine, comprising:
[0009] The frame has a take-up frame and a guide frame installed at the front and rear ends of the upper end of the frame, respectively. The take-up frame is provided with a take-up assembly that can reel in the wire rope for placing the glass while ensuring that the operation of the take-up assembly itself does not produce a large polarization that affects the take-up quality; the guide frame is provided with a guide assembly for automatically adjusting the tension of the wire rope during the take-up process;
[0010] In addition, a driving assembly for driving the wire taking-up assembly and the guide assembly to operate synchronously is also installed on the frame.
[0011] As a further solution of the utility model: the guide assembly includes a wire arranging device and a travel switch, a guide shaft is provided at the lower end of the guide frame, one end of the guide shaft passes through the inner wall of the guide frame and is connected to the driving assembly at the rear end; a wire arranging device is movably installed on the guide shaft; pigtail hook fixing plates are distributed at the front and rear ends of the upper end of the guide frame, and a pigtail hook is installed on one side of the pigtail hook fixing plate; at the same time, a travel switch is provided at the middle position of the upper end of the guide frame, and a wire pressing rod is provided on one side of the travel switch.
[0012] As a further solution of the utility model: the cable arranging device is provided with a movable block, the movable block is mounted with a cable arranging wheel mounting plate, and the cable arranging wheel mounting plate is provided with a ceramic combined guide wheel.
[0013] As a further solution of the utility model: the wire taking-up assembly includes a PC125 plastic wire drum and a wire drum shaft, bearing seat assemblies are symmetrically installed on the wire taking-up frame, one end of the wire drum shaft passes through a bearing seat assembly and is connected to the driving assembly at the end portion, and the other end of the wire drum shaft passes through another bearing seat assembly and is connected to the PC125 plastic wire drum at the end portion; a fixing ring is installed on the portion of the wire drum shaft located on one side of the bearing seat assembly; and stainless steel core shaft locks are installed on both sides of the PC125 plastic wire drum.
[0014] As a further solution of the utility model: the driving assembly includes a servo motor, a main line wheel and a secondary line wheel, the servo motor is located on the frame, the output end of the servo motor is connected to the outside of the main line wheel through a belt, and a rope-collecting reel shaft is installed at the axial center position of the main line wheel; the outer side of the main line wheel is connected to the outer side of the secondary line wheel through a belt, and a guide shaft is provided at the axial center position of the secondary line wheel.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The rope collecting machine has the following advantages:
[0017] Compared with before, the manufacturer placed the broken glass on the glass rack tray and transported it to the processing center for processing. Before the robot or manual glass was placed in the processing center for processing, the rope placed between the glass had to be pulled out, which reduced the work efficiency.
[0018] The rope collecting machine is provided with a guide device at the front end of the rope collecting guide device to wind the rope around the guide device once, and press the rope to the bottom of the front travel switch. Whenever a piece of glass is taken away, the rope will be in a loose state, the travel switch will be reset, and the motor assembly will rotate to drive the synchronous belt to rotate, and it is in the rope collecting state at this time. When the rope is completely collected and there is still glass on the glass rack tray pressing the rope, the rope is in a tensioned state, the travel switch is in place, the motor assembly stops running, and the rope collecting action stops;
[0019] The rope collecting machine is simple to operate and easy to use, reduces labor costs and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention.
[0021] Figure 1 The present invention is a schematic structural diagram of a rope collecting machine according to an embodiment of the present invention.
[0022] Figure 2 The present invention is a schematic diagram of the structure of a guide assembly of a rope collecting machine according to an embodiment of the present invention.
[0023] Figure 3 The present invention is a schematic diagram of the structure of a plastic wire drum of a rope collecting machine according to an embodiment of the present invention.
[0024] Figure 4 The present invention is a schematic diagram of a bearing seat fixing structure of a rope collecting machine according to an embodiment of the present invention.
[0025] In the figure: 1-cable arranger, 2-pigtail hook fixing plate, 3-pigtail hook, 4-travel switch, 5-stainless steel spindle lock, 6-PC125 plastic wire drum, 7-fixing ring, 8-bearing seat assembly, 9-rope collection drum shaft. DETAILED DESCRIPTION
[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0027] Example
[0028] See also Figure 1 , a rope collecting machine provided in an embodiment of the utility model, the rope collecting machine comprises:
[0029] The frame has a take-up frame and a guide frame installed at the front and rear ends of the upper end of the frame, respectively. The take-up frame is provided with a take-up assembly, which can reel in the wire rope for placing the glass while ensuring that the operation of the take-up assembly itself does not produce a large polarization, thereby affecting the quality of the take-up; the guide frame is provided with a guide assembly, which is used to automatically adjust the tension of the rope during the take-up process; in addition, the frame is also provided with a drive assembly, which is used to drive the take-up assembly and the guide assembly to operate synchronously;
[0030] In an embodiment of the utility model, when the rope retracting machine is used to reel in the rope for placing glass, the driving component is started, and the driving component drives the guide component and the wire retracting component to operate simultaneously. When the guide component operates, the rope to be reeled in can be automatically tensioned; and when the wire retracting component operates, the rope can be reeled in.
[0031] See also Figure 1 and Figure 2 In one embodiment of the utility model, the guide assembly includes a wire arranging device 1 and a travel switch 4. A guide shaft is provided at the lower end of the guide frame, and one end of the guide shaft passes through the inner wall of the guide frame and is connected to the driving assembly at the rear end; the wire arranging device 1 is movably installed on the guide shaft; when the guide shaft rotates, the wire arranging device 1 can be pushed to move back and forth along the rotating guide shaft to achieve the guiding operation of the rope; pigtail hook fixing plates 2 are distributed at the front and rear ends of the upper end of the guide frame, and a pigtail hook 3 is installed on one side of the pigtail hook fixing plate 2; at the same time, a travel switch 4 is provided at the middle position of the upper end of the guide frame, and a wire pressing rod is provided on one side of the travel switch 4;
[0032] In an embodiment of the utility model, when the guide assembly is used to perform a winding operation on the rope to be wound;
[0033] For example, the pigtail hook 3 installed on one side of the pigtail hook fixing plate 2 is used to pass the rope to be wound and guide the rope to be wound; at the same time, the rope to be wound is pressed to the lower end of the wire pressing rod installed on one side of the travel switch 4;
[0034] Whenever a piece of glass is taken away, the rope will be in a loosened state, the travel switch 4 will be reset, the driving component will receive a start instruction, output kinetic energy, and drive the wire collection component and the guide component to operate simultaneously. At this time, the rope is in a rope collection state, and the rope to be reeled in moves along the inside of the pigtail hook 3. At the same time, the automatic tension adjustment is realized by the wire arrangement device 1 that moves back and forth;
[0035] When the rope is completely retracted and there is still glass on the glass rack tray pressing the rope, the rope is in a tensioned state, the travel switch 4 is in place, and the driving assembly stops running;
[0036] In the embodiment of the utility model, the cable arranging device 1 is provided with a movable block, a cable arranging wheel mounting plate is installed on the movable block, and a ceramic combination guide wheel is provided on the cable arranging wheel mounting plate; the ceramic combination guide wheel is used to pass the rope and also serves as a guide;
[0037] See also Figure 1 , Figure 3 and Figure 4In one embodiment of the utility model, the take-up assembly includes a PC125 plastic wire drum 6 and a wire drum shaft 9, and bearing seat assemblies 8 are symmetrically installed on the wire take-up frame. One end of the wire drum shaft 9 passes through the end portion of a bearing seat assembly 8 and is connected to the driving assembly, and the other end of the wire drum shaft 9 passes through the end portion of another bearing seat assembly 8 and is connected to the PC125 plastic wire drum 6; a fixing ring 7 is installed on the part of the wire drum shaft 9 located on one side of the bearing seat assembly 8; and stainless steel mandrel locks 5 are installed on both sides of the PC125 plastic wire drum 6;
[0038] In the embodiment of the utility model, the stainless steel spindle lock 5 installed on both sides of the PC125 plastic wire drum 6 is used to lock the rotating PC125 plastic wire drum 6; the fixed ring 7 and the bearing seat assembly 8 are both sleeved on the rope-collecting wire drum shaft 9, and the bearing seat assembly 8 is fixed to the wire-collecting frame by bolts, and the fixed ring 7 is sleeved on both ends of the bearing seat assembly 8 for fixed locking, which can prevent the rope-collecting wire drum shaft 9 from moving left and right, affecting the rope-collecting effect;
[0039] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 In one embodiment of the utility model, the driving assembly includes a servo motor, a main line wheel and a secondary line wheel. The servo motor is located on the frame, and the output end of the servo motor is connected to the outer side of the main line wheel through a belt. A rope collecting drum shaft 9 is installed at the axis center of the main line wheel; the outer side of the main line wheel is connected to the outer side of the secondary line wheel through a belt, and a guide shaft is provided at the axis center of the secondary line wheel;
[0040] In the embodiment of the utility model, when the driving assembly is used to simultaneously drive the take-up assembly and the guide assembly to operate, the servo motor is started, and the servo motor outputs kinetic energy to drive the main line wheel to rotate. When the main line wheel rotates, the rope-receiving drum shaft 9 installed at the axis position of the main line wheel can be driven to rotate, thereby realizing the winding operation of the take-up assembly; and when the main line wheel rotates, the secondary line wheel can be driven to rotate through the belt provided, and finally the guide shaft is driven to rotate, thereby realizing the guiding and tensioning operation of the guide assembly on the rope;
[0041] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rope collecting machine, comprising: frame, The upper end of the frame is provided with a take-up frame and a guide frame respectively at the front and rear ends; the feature is: The take-up frame is provided with a take-up assembly which can reel in the wire rope for placing the glass and ensure that the operation of the take-up assembly itself will not produce large polarization and affect the quality of the take-up; the guide frame is provided with a guide assembly for automatically adjusting the tension of the wire rope during the take-up process; In addition, a driving assembly for driving the wire taking-up assembly and the guide assembly to operate synchronously is also installed on the frame.
2. The rope collecting machine according to claim 1, characterized in that: The guide assembly comprises a wire arranging device (1) and a travel switch (4); a guide shaft is provided at the lower end of the guide frame, one end of the guide shaft passes through the rear end portion of the inner wall of the guide frame and is connected to the driving assembly; the wire arranging device (1) is movably mounted on the guide shaft; pigtail hook fixing plates (2) are distributed at the front and rear ends of the upper end of the guide frame, and a pigtail hook (3) is mounted on one side of the pigtail hook fixing plate (2); and a travel switch (4) is provided at the middle position of the upper end of the guide frame, and a wire pressing rod is provided on one side of the travel switch (4).
3. The rope collecting machine according to claim 2, characterized in that: The cable arranging device (1) is provided with a movable block, a cable arranging wheel mounting plate is mounted on the movable block, and a ceramic combined guide wheel is mounted on the cable arranging wheel mounting plate.
4. The rope collecting machine according to claim 1, characterized in that: The wire take-up assembly comprises a PC125 plastic wire drum (6) and a wire take-up wire drum shaft (9); bearing seat assemblies (8) are symmetrically installed on the wire take-up frame; one end of the wire take-up wire drum shaft (9) passes through the end portion of one bearing seat assembly (8) and is connected to the driving assembly; the other end of the wire take-up wire drum shaft (9) passes through the end portion of another bearing seat assembly (8) and is connected to the PC (125) plastic wire drum (6); a fixing ring (7) is installed on the part of the wire take-up wire drum shaft (9) located on one side of the bearing seat assembly (8); and stainless steel mandrel locks (5) are installed on both sides of the PC125 plastic wire drum (6).
5. The rope collecting machine according to claim 4, characterized in that: The driving assembly comprises a servo motor, a main line wheel and a secondary line wheel. The servo motor is located on a frame. The output end of the servo motor is connected to the outer side of the main line wheel through a belt. A rope collecting drum shaft (9) is installed at the axis center of the main line wheel. The outer side of the main line wheel is connected to the outer side of the secondary line wheel through a belt. A guide shaft is provided at the axis center of the secondary line wheel.