Waste pyrohydrolysis treatment device

By designing a waste thermohydrolysis treatment device containing multiple reciprocating rods to drive the screening orifice plate, the problem that the existing crushing device is difficult to ensure the quality and comprehensiveness of the crushing device, and efficient crushing and subsequent thermal hydrolysis treatment are achieved.

CN222902124UActive Publication Date: 2025-05-27SHAANXI LINGTONG KANGYA INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421547735.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-27
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

When handling agricultural waste, existing crushing devices are difficult to ensure the quality and comprehensiveness of crushing, which affects the efficiency of subsequent thermal hydrolysis.

Method used

A waste thermal hydrolysis treatment device is designed, including a hydrolysis box and a crushing box. The crushing box uses multiple reciprocating rods to drive the screening hole plate to move back and forth in the crushing box to form a screening power, and send the crushed waste to the feed barrel and transport it to the hydrolysis box.

Benefits of technology

This device can ensure the crushing quality of waste, have a large crushing range and high crushing efficiency, and thus improve the efficiency of subsequent thermal hydrolysis.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal hydrolysis, and discloses a waste thermal hydrolysis treatment device which comprises a hydrolysis box, a smashing box is fixedly installed at the upper end of the hydrolysis box, the lower end of the smashing box fixedly communicates with a feeding cylinder communicating with the hydrolysis box, and the upper end of the smashing box is of an opening structure; a plurality of inserting holes formed in the front-back direction are formed in the side walls of the opposite sides of the smashing box, reciprocating rods are movably inserted into the corresponding inserting holes in a sleeved mode, and one ends of the multiple reciprocating rods are fixedly connected with the same screening hole plate. The waste crushing device can guarantee the crushing quality of waste, and is large in crushing range and high in crushing efficiency.
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Description

Technical Field

[0001] This application belongs to the technical field of hydrothermal hydrolysis, and particularly relates to a waste hydrothermal hydrolysis treatment device. Background Art

[0002] Hydrothermal hydrolysis is to hydrolyze organic wastes such as livestock and poultry manure, straw, Chinese medicine residues, food waste, and urban sludge under high temperature and high pressure conditions, decompose macromolecular fibrous organic matter into small molecular polysaccharide-based nutrients, and at the same time kill various bacteria and pathogens to become high-quality liquid or solid organic fertilizers.

[0003] Currently, a crushing device is used to crush straw-like wastes before the hydrothermal hydrolysis treatment of agricultural wastes. However, most of the current crushing devices adopt a fixed stirring and crushing mechanism, and directly pour out after a fixed crushing time. Such a method is difficult to ensure the crushing quality and comprehensiveness, thereby affecting the efficiency of subsequent hydrothermal hydrolysis. Summary of the Utility Model

[0004] The purpose of the present utility model is to solve the above problems, and a waste hydrothermal hydrolysis treatment device is proposed.

[0005] In order to achieve the above purpose, the present application adopts the following technical solutions:

[0006] A waste hydrothermal hydrolysis treatment device includes a hydrolysis tank. A crushing tank is fixedly installed at the upper end of the hydrolysis tank. A feed tube communicating with the hydrolysis tank is fixedly connected to the lower end of the crushing tank. The upper end of the crushing tank is of an open structure. A plurality of jacks arranged front and back are opened on the opposite side walls of the crushing tank, and reciprocating rods are movably inserted into the corresponding jacks. One ends of the plurality of reciprocating rods are fixedly connected to the same sieve hole plate. One ends of the plurality of reciprocating rods on the same side located outside the crushing shell are fixedly connected to the same anti-disengagement plate. A plurality of reciprocating springs sleeved on the reciprocating rods are fixedly connected between the anti-disengagement plate and the crushing shell. A U-shaped vertical plate is fixedly installed on the outer wall of the upper end of the crushing shell. A horizontally arranged reciprocating screw rod is rotatably connected to the inner wall of the upper end of the U-shaped vertical plate. A reciprocating seat is threadedly sleeved on the reciprocating screw rod. A crushing motor is fixedly connected to the lower end of the reciprocating seat. A crushing rod is fixedly connected to the lower output end of the crushing motor. A crushing cutter head is fixedly connected to the lower end of the crushing rod. A rotating mechanism for driving the reciprocating screw rod to rotate is fixedly installed at the upper end of the U-shaped vertical plate. Two groups of intermittent extrusion mechanisms for driving the anti-disengagement plate to move are symmetrically and fixedly installed on the outer wall of the crushing shell.

[0007] Preferably, an elastic sealing pad is fixedly connected between the outer wall of the upper end of the sieve hole plate and the inner wall of the crushing tank.

[0008] Preferably, the rotating mechanism includes a rotating motor fixedly installed at the upper end of the U-shaped vertical plate. The output end of the rotating motor is fixedly connected with a driving sprocket. A driven sprocket is threadedly sleeved on the rod wall of the reciprocating screw rod. A transmission chain is sleeved between the driving sprocket and the driven sprocket for transmission.

[0009] Preferably, a limiting slider is fixedly connected to the upper end of the reciprocating seat. A limiting sliding groove matched with the limiting slider is formed at the lower end of the horizontal part of the U-shaped vertical plate for sliding connection.

[0010] Preferably, the intermittent extrusion and pushing mechanism includes a bearing seat fixedly connected to the outer wall of the crushing shell. A transmission shaft is rotatably sleeved on the inner wall of the bearing seat through a ball bearing. A cam located on one side of the anti-detachment plate is fixedly connected to the lower end of the transmission shaft. A driven bevel gear is fixedly connected to the upper end of the transmission shaft. Both ends of the reciprocating screw rod penetrate out of the U-shaped vertical plate and are fixedly connected with driving bevel gears meshing with the driven bevel gear.

[0011] Preferably, the driven bevel gear is a small-diameter gear, and the driving bevel gear is a large-diameter gear.

[0012] Compared with the prior art, the present application provides a waste hydrothermal treatment device, which has the following beneficial effects:

[0013] For this waste hydrothermal treatment device, through the provided hydrolysis tank and crushing tank, the waste to be hydrolyzed is put into the crushing shell. The rotating motor and the crushing motor are started. The crushing motor drives the crushing rod and the crushing cutter head to rotate, quickly crushing the waste. The rotating motor drives the driving sprocket to rotate, and through the transmission chain, the driven sprocket is driven to rotate synchronously, and then the reciprocating screw rod is driven to rotate. Through the threaded socket action of the reciprocating screw rod and the reciprocating seat, the reciprocating seat drives the crushing cutter head to move back and forth, increasing the crushing range. Moreover, the reciprocating screw rod drives the driving bevel gear to rotate synchronously. Through the meshing action of the driving bevel gear and the driven bevel gear, the transmission shaft is driven to drive the cam to continuously rotate on the side of the anti-detachment plate. When the protruding part of the cam acts on the anti-detachment plate, the anti-detachment plate cooperates with the reciprocating rod to drive the sieve hole plate to reciprocate in the crushing tank, thereby enabling the sieve hole plate to form a sieving force, sending the crushed waste down into the feeding cylinder, and then conveying it into the hydrolysis tank, which can ensure the crushing quality of the waste, with a large crushing range and high crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of a waste hydrothermal treatment device proposed by the present application;

[0015] Figure 2 is a partially enlarged schematic structural diagram of a waste hydrothermal treatment device proposed by the present application.

[0016] In the figure: 1, hydrolysis tank; 2, crushing tank; 3, feeding cylinder; 4, reciprocating rod; 5, screening orifice plate; 6, anti-disengagement plate; 7, reciprocating spring; 8, U-shaped vertical plate; 9, reciprocating screw rod; 10, reciprocating seat; 11, crushing motor; 12, crushing rod; 13, crushing cutter head; 14, elastic sealing gasket; 15, rotating motor; 16, driving sprocket; 17, driven sprocket; 18, transmission chain; 19, bearing seat; 20, transmission shaft; 21, cam; 22, driven bevel gear; 23, driving bevel gear. Specific implementation manner

[0017] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.

[0018] Refer to Figure 1-2 , a waste hot hydrolysis treatment device, including a hydrolysis tank 1, a crushing tank 2 is fixedly installed at the upper end of the hydrolysis tank 1, a feeding cylinder 3 communicating with the hydrolysis tank 1 is fixedly connected to the lower end of the crushing tank 2, the upper end of the crushing tank 2 is of an open structure, a plurality of front-back arranged jacks are opened on the opposite side walls of the crushing tank 2, and reciprocating rods 4 are movably inserted into the corresponding jacks. One ends of the plurality of reciprocating rods 4 are fixedly connected to the same screening orifice plate 5. One ends of the plurality of reciprocating rods 4 on the same side located outside the crushing shell are fixedly connected to the same anti-disengagement plate 6. A plurality of reciprocating springs 7 sleeved on the reciprocating rods 4 are fixedly connected between the anti-disengagement plate 6 and the crushing shell. A U-shaped vertical plate 8 is fixedly installed on the outer wall of the upper end of the crushing shell. A horizontally arranged reciprocating screw rod 9 is rotatably connected to the inner wall of the upper end of the U-shaped vertical plate 8. A reciprocating seat 10 is threadedly sleeved on the reciprocating screw rod 9. A crushing motor 11 is fixedly connected to the lower end of the reciprocating seat 10. The lower end output of the crushing motor 11 is fixedly connected to a crushing rod 12. A crushing cutter head 13 is fixedly connected to the lower end of the crushing rod 12. A rotating mechanism for driving the reciprocating screw rod 9 to rotate is fixedly installed at the upper end of the U-shaped vertical plate 8. Two groups of intermittent extrusion and pushing mechanisms for driving the anti-disengagement plate 6 to move are symmetrically fixedly installed on the outer wall of the crushing shell.

[0019] An elastic sealing gasket 14 is fixedly connected between the outer wall of the upper end of the screening orifice plate 5 and the inner wall of the crushing tank 2.

[0020] The rotating mechanism includes a rotating motor 15 fixedly installed at the upper end of the U-shaped vertical plate 8. The output end of the rotating motor 15 is fixedly connected to a driving sprocket 16. A driven sprocket 17 is threadedly sleeved on the rod wall of the reciprocating screw rod 9. A transmission chain 18 is sleeved between the driving sprocket 16 and the driven sprocket 17 for transmission.

[0021] A limiting slider is fixedly connected to the upper end of the reciprocating seat 10. A limiting sliding groove matching the limiting slider is opened at the lower end of the horizontal part of the U-shaped vertical plate 8.

[0022] The intermittent extrusion mechanism includes a bearing seat 19 fixedly connected to the outer wall of the crushing shell. The inner wall of the bearing seat 19 is rotatably sleeved with a transmission shaft 20 through a ball bearing. The lower end of the transmission shaft 20 is fixedly connected with a cam 21 located on one side of the anti - detachment plate 6. The upper end of the transmission shaft 20 is fixedly connected with a driven bevel gear 22. Both ends of the reciprocating lead screw 9 penetrate and extend outside the U - shaped vertical plate 8, and are fixedly connected with a driving bevel gear 23 meshing with the driven bevel gear 22.

[0023] The driven bevel gear 22 is a small - diameter gear, and the driving bevel gear 23 is a large - diameter gear.

[0024] Now, the operation principle of the present utility model is described as follows:

[0025] When this application is in use, through the provided hydrolysis tank 1 and crushing tank 2, the waste to be hydrolyzed is put into the crushing shell. The rotation motor 15 and the crushing motor 11 are started. The crushing motor 11 drives the crushing rod 12 and the crushing cutter head 13 to rotate, quickly crushing the waste. The rotation motor 15 drives the driving sprocket 16 to rotate, and through the transmission chain 18, drives the driven sprocket 17 to rotate synchronously, thereby driving the reciprocating lead screw 9 to rotate. Through the threaded socket connection between the reciprocating lead screw 9 and the reciprocating seat 10, the reciprocating seat 10 drives the crushing cutter head 13 to move back and forth, increasing the crushing range. Moreover, the reciprocating lead screw 9 drives the driving bevel gear 23 to rotate synchronously. Through the meshing of the driving bevel gear 23 and the driven bevel gear 22, the transmission shaft 20 is driven to drive the cam 21 to continuously rotate on the side of the anti - detachment plate 6. When the protruding part of the cam 21 acts on the anti - detachment plate 6, the anti - detachment plate 6 cooperates with the reciprocating rod 4 to drive the screening hole plate 5 to reciprocate in the crushing tank 2, thereby enabling the screening hole plate 5 to form a screening power, sending the crushed waste down into the feeding cylinder 3, and then transporting it into the hydrolysis tank 1. This can ensure the crushing quality of the waste, with a large crushing range and high crushing efficiency.

[0026] The above - mentioned is only the preferred specific implementation manner of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art within the technical scope disclosed by this application, according to the technical solution and application concept of this application, makes equivalent replacements or changes, and should be covered within the protection scope of this application.

Claims

1. A waste thermal hydrolysis treatment device, comprising a hydrolysis tank (1), characterized in that: A crushing box (2) is fixedly mounted on the upper end of the hydrolysis box (1), and a feed cylinder (3) connected to the hydrolysis box (1) is fixedly connected to the lower end of the crushing box (2). The upper end of the crushing box (2) is set as an open structure, and the side walls on the opposite side of the crushing box (2) are provided with a plurality of front and rear plug holes, and a reciprocating rod (4) is movably inserted in the corresponding plug holes, and one end of the plurality of reciprocating rods (4) is fixedly connected to the same sieve hole plate (5), and one end of the plurality of reciprocating rods (4) located on the same side outside the crushing shell is fixedly connected to the same anti-slip plate (6), and a plurality of reciprocating springs (7) sleeved outside the reciprocating rod (4) are fixedly connected between the anti-slip plate (6) and the crushing shell. A U-shaped vertical plate (8) is fixedly mounted on the outer wall of the upper end of the pulverizing shell, a reciprocating screw rod (9) arranged transversely is rotatably connected to the inner wall of the upper end of the U-shaped vertical plate (8), a reciprocating seat (10) is externally threadedly sleeved on the reciprocating screw rod (9), a pulverizing motor (11) is fixedly connected to the lower end of the reciprocating seat (10), a pulverizing rod (12) is fixedly connected to the lower output end of the pulverizing motor (11), a pulverizing blade (13) is fixedly connected to the lower end of the pulverizing rod (12), a rotating mechanism for driving the reciprocating screw rod (9) to rotate is fixedly mounted on the upper end of the U-shaped vertical plate (8), and two groups of intermittent squeezing and pushing mechanisms for driving the anti-slip plate (6) to move are symmetrically fixedly mounted on the outer wall of the pulverizing shell.

2. A waste thermal hydrolysis treatment device according to claim 1, characterized in that: An elastic sealing gasket (14) is fixedly connected between the upper outer wall of the sieve plate (5) and the inner wall of the crushing box (2).

3. A waste thermal hydrolysis treatment device according to claim 2, characterized in that: The rotating mechanism comprises a rotating motor (15) fixedly mounted on the upper end of the U-shaped vertical plate (8); the output end of the rotating motor (15) is fixedly connected to a driving sprocket (16); a driven sprocket (17) is threadedly sleeved on the rod wall of the reciprocating screw rod (9); and a transmission chain (18) is transmission sleeved between the driving sprocket (16) and the driven sprocket (17).

4. A waste thermal hydrolysis treatment device according to claim 3, characterized in that: The upper end of the reciprocating seat (10) is fixedly connected to a limit sliding block, and the lower end of the horizontal portion of the U-shaped vertical plate (8) is provided with a limit sliding groove that matches and slides with the limit sliding block.

5. A waste thermal hydrolysis treatment device according to claim 4, characterized in that: The intermittent squeezing and pushing mechanism comprises a bearing seat (19) fixedly connected to the outer wall of the pulverizing shell, the inner wall of the bearing seat (19) being rotatably sleeved with a transmission shaft (20) via a ball bearing, the lower end of the transmission shaft (20) being fixedly connected to a cam (21) located on one side of the anti-slip plate (6), the upper end of the transmission shaft (20) being fixedly connected to a driven bevel gear (22), and both ends of the reciprocating screw rod (9) extending through the U-shaped vertical plate (8) and being fixedly connected to a driving bevel gear (23) meshing with the driven bevel gear (22).

6. A waste thermal hydrolysis treatment device according to claim 5, characterized in that: The driven bevel gear (22) is a small-diameter gear, and the driving bevel gear (23) is a large-diameter gear.