Welding tool for C-waveband acceleration structure
By designing the C-band accelerated structure welding tool, using the combined structure of hanging disk, pallet and fixing mechanism, the problem of parts offset or misalignment during C-band total welding of linear accelerator is solved, and the welding quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202421663131.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the C-band total welding of linear accelerator, the parts are prone to offset or misalignment under high temperature conditions, resulting in poor welding quality and long time, which affects processing efficiency.
A C-band accelerated structural welding tool is designed, including suspended trays, pallets and fixing mechanisms. The hanging tray is used to suspend the body of the part, and the pallet is used to limit the position. The fixing mechanism cooperates with each other through structures such as flange fixing plates, limiting blocks, cavity pressure plates, etc. to ensure that the parts do not misalign in high temperature states.
It effectively prevents parts from being offset or misaligned under high temperature conditions, and improves welding quality and processing efficiency.
Smart Images
Figure CN222903027U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of linear accelerators, and specifically to a welding tooling for C-band acceleration structures. Background Technique
[0002] A linear accelerator generally refers to an accelerator that uses high-frequency electromagnetic fields for acceleration, and the movement trajectory of the accelerated particles is a straight line. A high-frequency linear accelerator, abbreviated as a linear accelerator, is a device that accelerates charged particles using high-frequency electric fields distributed along a straight track.
[0003] During the total welding of the C-band of the linear accelerator, parts are processed at high temperatures, and each part is prone to offset or dislocation, resulting in poor welding quality of the parts, long time consumption, and affecting the processing efficiency. Therefore, a welding tooling for C-band acceleration structures is proposed to solve the above problems. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a welding tooling for C-band acceleration structures, which has the advantages of stable fixation and ensuring that the parts are on the same reference line after being suspended, and solves the problems that during the total welding of the C-band of the linear accelerator, parts are processed at high temperatures, each part is prone to offset or dislocation, resulting in poor welding quality of the parts, long time consumption, and affecting the processing efficiency.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A welding tooling for C-band acceleration structures, including a hanging plate, a tray is arranged at the bottom of the hanging plate, a part body is arranged at the bottom of the hanging plate, and a fixing mechanism is arranged at the bottom of the hanging plate.
[0006] Further, the fixing mechanism includes a flange fixing plate, a limiting block, a cavity pressing plate, a limiting plate, a horizontal adjusting block, a suspension screw, a hoisting screw, and a cavity backing plate. Flange fixing plates are arranged at the top and bottom of the part body. Limiting blocks are arranged on both the left and right sides of the flange fixing plate. A cavity pressing plate is installed at the top of the top flange fixing plate. A limiting plate is arranged at the top of the cavity pressing plate. A horizontal adjusting block is rotatably connected to the top of the cavity pressing plate. A suspension screw is arranged at the top of the hanging plate. A hoisting screw is arranged at the top of the hanging plate. A cavity backing plate is installed at the top of the tray.
[0007] Further, both of the two flange fixing plates are sleeved outside the part body, and the number of the limiting blocks is four, and the four limiting blocks are divided into two groups.
[0008] Further, the number of each group of limiting blocks is two. The two limiting blocks in each group are opposite in direction and the same in size. The two groups of limiting blocks are respectively engaged with the two flange fixing plates.
[0009] Further, the cavity pressing plate and the cavity backing plate are respectively located on the opposite sides of the two groups of the limiting blocks, and the side of the suspension screw away from the hanging plate is threadedly connected to the limiting plate.
[0010] Further, the number of the horizontal adjusting blocks is two. The sides of the two horizontal adjusting blocks away from the hanging plate are both threadedly connected to the cavity pressing plate, and the number of the hoisting screws is two.
[0011] Further, the two hoisting screws are respectively located on the left and right sides of the part body. Extension nuts are arranged on the outer parts of the two hoisting screws, and a reinforcing plate is installed at the bottom of the tray.
[0012] Compared with the prior art, the technical solution of the present application has the following beneficial effects:
[0013] For this C-band acceleration structure welding tooling, the hanging plate is arranged to facilitate the suspension of the part body, the tray is arranged to limit the bottom of the part body, and through the fixed mechanism, the structures of the fixed mechanism cooperate with each other, so that each part body does not shift during the high-temperature state of the total welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional schematic diagram of the present utility model;
[0015] Figure 2 is a front view schematic diagram of the present utility model;
[0016] Figure 3 is a partial cross-sectional view schematic diagram of the present utility model;
[0017] Figure 4 is a partial fixing mechanism schematic diagram of the present utility model.
[0018] In the figure: 1 hanging plate, 2 tray, 3 part body, 4 fixing mechanism, 401 flange fixing plate, 402 limiting block, 403 cavity pressing plate, 404 limiting plate, 405 horizontal adjusting block, 406 suspension screw, 407 hoisting screw, 408 cavity backing plate, 5 extension nut. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4, C-band acceleration structure welding tooling, including a hanging plate 1, a tray 2 is arranged at the bottom of the hanging plate 1, a part body 3 is arranged at the bottom of the hanging plate 1, and a fixing mechanism 4 is arranged at the bottom of the hanging plate 1.
[0021] In Figure 1 and Figure 2 , the fixing mechanism 4 includes a flange fixing plate 401, a limit block 402, a cavity pressing plate 403, a limit plate 404, a horizontal adjusting block 405, a suspension screw 406, a hoisting screw 407 and a cavity backing plate 408. Flange fixing plates 401 are arranged at the top and bottom of the part body 3. Limit blocks 402 are arranged on both the left and right sides of the flange fixing plate 401. A cavity pressing plate 403 is installed on the top of the top flange fixing plate 401. A limit plate 404 is arranged on the top of the cavity pressing plate 403. A horizontal adjusting block 405 is rotatably connected to the top of the cavity pressing plate 403. A suspension screw 406 is arranged on the top of the hanging plate 1. A hoisting screw 407 is arranged on the top of the hanging plate 1. A cavity backing plate 408 is installed on the top of the tray 2. By setting the hanging plate 1, it is convenient to suspend the part body 3. By setting the tray 2, the bottom of the part body 3 is limited.
[0022] In Figure 1 and Figure 2 , by setting the fixing mechanism 4, the structures of the fixing mechanism 4 cooperate with each other, that is, each part body 3 does not shift during the high-temperature state of the total welding. Both flange fixing plates 401 are sleeved outside the part body 1. The number of limit blocks 402 is four, and the four limit blocks 402 are divided into two groups.
[0023] In Figure 1 and Figure 3 , the number of each group of limit blocks 402 is two. The two limit blocks 402 in each group are opposite in direction and the same in size. The two groups of limit blocks 402 are respectively engaged with the two flange fixing plates 401. By setting the flange fixing plate 401, the top and bottom of the part body 3 are first fixed by the flange fixing plate 401 and screws, and then the flange fixing plate 401 is inserted into the limit blocks 402 on both sides to limit and lock the flange fixing plate 401.
[0024] In Figure 2 and Figure 3 , the cavity pressing plate 403 and the cavity backing plate 408 are respectively located on the opposite sides of the two groups of limit blocks 402. The side of the suspension screw 406 away from the hanging plate 1 is threadedly connected to the limit plate 404. By setting the cavity pressing plate 403 and the cavity backing plate 408, after the flange fixing plate 401 is fixed stably, the horizontal adjusting blocks 405 at the top and bottom are rotated to make the cavity pressing plate 403 press the limit blocks 402 at the top.
[0025] In Figure 2 and Figure 3Among them, the number of the horizontal adjustment blocks 405 is two. One side of the two horizontal adjustment blocks 405 away from the suspension plate 1 is threadedly connected to the cavity pressing plate 403, and the number of the hoisting screw rods 407 is two.
[0026] In Figure 2 and Figure 4 Among them, the two hoisting screw rods 407 are respectively located on the left and right sides of the part body 3. The outer parts of the two hoisting screw rods 407 are both provided with extended nuts 5, and a reinforcement plate is installed at the bottom of the tray 2.
[0027] To sum up, for this C-band acceleration structure welding tooling, by setting the flange fixing plate 401, the top and bottom of the part body 3 are first fixed through the flange fixing plate 401 and screws, and then the flange fixing plate 401 is clamped into the limit blocks 402 on both sides to limit and lock the flange fixing plate 401. By setting the cavity pressing plate 403 and the cavity backing plate 408, after the flange fixing plate 401 is fixed stably, the horizontal adjustment blocks 405 at the top and bottom are rotated to make the cavity pressing plate 403 press the limit blocks 402 at the top. By setting the hoisting screw rods 407, the extended nuts 5 are rotated to adjust the hoisting screw rods 407 to make the length of the hoisting screw rods 407 match that of the part body 3. Finally, the hoisting screw rods 407 are passed through the bottom tray 3 and the cavity backing plate 408, and are locked on the suspension plate 1 through nuts.
[0028] Moreover, during use, first, the top and bottom of the part body 3 are fixed through the flange fixing plate 401 and screws, then the left and right sides of the flange fixing plate 401 are clamped by the limit blocks 402 at the top, then the horizontal adjustment block 405 at the top is rotated to make the horizontal adjustment block 405 press the limit block 402, then the bottom flange fixing plate 401 is clamped by the limit blocks 402 at the bottom, and the two limit blocks 402 at the bottom are fixed stably through the cavity backing plate 408. Finally, the hoisting screw rods 407 are passed through the bottom tray 3 and the cavity backing plate 408, and are locked on the suspension plate 1 through nuts.
[0029] All the electrical components appearing in this article are electrically connected to the external controller and the 220V mains power supply. And the controller can be a conventional known device such as a computer for control. The specific model specifications of each device in this article need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail.
[0030] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
[0031] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A C-band accelerating structural welding tool, comprising a hanging plate (1), characterized in that: A tray (2) is arranged at the bottom of the hanging plate (1), a part body (3) is arranged at the bottom of the hanging plate (1), and a fixing mechanism (4) is arranged at the bottom of the hanging plate (1).
2. The C-band acceleration structure welding tool according to claim 1, characterized in that: The fixing mechanism (4) comprises a flange fixing plate (401), a limiting block (402), a cavity pressure plate (403), a limiting plate (404), a horizontal adjustment block (405), a suspension screw (406), a hoisting screw (407) and a cavity pad (408). The top and bottom of the part body (3) are both provided with flange fixing plates (401), and the left and right sides of the flange fixing plate (401) are both provided with limiting blocks (402). A cavity pressure plate (403) is installed on the top of the flange fixing plate (401), a limit plate (404) is provided on the top of the cavity pressure plate (403), a horizontal adjustment block (405) is rotatably connected to the top of the cavity pressure plate (403), a suspension screw (406) is provided on the top of the hanging plate (1), a lifting screw (407) is provided on the top of the hanging plate (1), and a cavity pad (408) is installed on the top of the tray (2).
3. The C-band acceleration structure welding tool according to claim 2 is characterized in that: The two flange fixing plates (401) are both sleeved on the outside of the component body (3), and the number of the limiting blocks (402) is four, and the four limiting blocks (402) are divided into two groups.
4. The C-band acceleration structure welding tool according to claim 2, characterized in that: The number of the limit blocks (402) in each group is two, and the two limit blocks (402) in each group are opposite to each other and have the same size. The two groups of limit blocks (402) are respectively engaged with the two flange fixing plates (401).
5. The C-band acceleration structure welding tool according to claim 2, characterized in that: The cavity pressure plate (403) and the cavity pad (408) are respectively located on opposite sides of the two groups of limit blocks (402), and the side of the suspension screw (406) away from the suspension plate (1) is threadedly connected to the limit plate (404).
6. The C-band acceleration structure welding tool according to claim 2, characterized in that: There are two horizontal adjustment blocks (405), and the sides of the two horizontal adjustment blocks (405) away from the hanging plate (1) are both threadedly connected to the cavity pressure plate (403), and there are two hanging screws (407).
7. The C-band acceleration structure welding tool according to claim 2, characterized in that: The two lifting screw rods (407) are respectively located on the left and right sides of the component body (3), and the outsides of the two lifting screw rods (407) are both provided with lengthened nuts (5), and a reinforcing plate is installed at the bottom of the tray (2).