Concrete pole concrete batching conveyor
By designing a concrete batching conveyor for cement electric pole, the automatic batching and impurities removal of concrete is achieved, and the problems of cumbersome manual operations and impurities influence in the mixing process of cement electric pole concrete are solved, and the working efficiency and concrete quality are improved.
Patent Information
- Application Number
- CN202421559979.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Small and medium-sized enterprises rely on manual operations during the mixing of cement poles, resulting in cumbersome operation, high labor intensity, low work efficiency, and existing conveying devices cannot remove debris such as stones and other debris exceeding the particle size requirements, affecting the quality of concrete and the service life of cement poles.
A cement electric rod concrete batching conveyor is designed, including a first conveying mechanism, a screening mechanism and a second conveying mechanism. The concrete raw materials are transported to the dosing bucket for mixing through the first conveying mechanism, and the impurities are removed by the screening mechanism to ensure that the particle size of the mixture meets the requirements and then conveyed to the stirring device.
The automated ingredients of concrete are realized, which reduces workers' labor intensity, improves work efficiency, and ensures the quality of concrete and the service life of cement poles by removing impurities.
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Figure CN222904508U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cement pole production, and particularly relates to a concrete batching conveyor for cement poles. Background Art
[0002] Concrete electric poles have the characteristics of being firm, durable, corrosion-resistant, resistant to temperature difference, high strength and crack resistance, and can be applied to the erection of wires with higher requirements.
[0003] At present, during the process of mixing concrete for cement poles in most small and medium-sized enterprises, manual batching is still relied on, which has the problems of cumbersome operation, high labor intensity and low work efficiency. At the same time, the presence of sundries such as stones that exceed the particle size requirements in the concrete raw materials will affect the production quality of the concrete, and most of the existing concrete raw material conveying devices do not have the function of removing sundries such as stones that exceed the particle size requirements, resulting in unqualified quality and strength of the mixed concrete, thus affecting the quality and service life of the cement poles. Content of the Utility Model
[0004] In order to overcome the problems in the background art that during the process of mixing concrete for cement poles in most small and medium-sized enterprises, manual batching is still relied on, which has the problems of cumbersome operation, high labor intensity and low work efficiency. At the same time, the presence of sundries such as stones that exceed the particle size requirements in the concrete raw materials will affect the production quality of the concrete, and most of the existing concrete raw material conveying devices do not have the function of removing sundries such as stones that exceed the particle size requirements, resulting in unqualified quality and strength of the mixed concrete, thus affecting the quality and service life of the cement poles, the utility model provides a concrete batching conveyor for cement poles; the concrete raw materials in the first storage hopper and the second storage hopper are conveyed into the batching hopper for mixing through the first conveying mechanism, realizing the batching function of the concrete, greatly reducing the labor intensity of workers, further improving the work efficiency, and moreover, cooperating with the screening mechanism to screen and remove impurities in the concrete raw materials, and the mixed material after batching is conveyed to the mixing device through the second conveying mechanism for mixing, so that the mixed material entering the mixing device meets the particle size requirements, thus ensuring the quality and service life of the cement poles.
[0005] To achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a cement pole concrete batching conveyor mainly includes a frame, a first storage hopper, a second storage hopper, a batching hopper, a first conveying mechanism, a second conveying mechanism, a screening mechanism, and a controller. The top of the frame is equipped with a first storage hopper and a second storage hopper for holding different materials, and the bottom of the first storage hopper and the second storage hopper are both equipped with a first conveying mechanism for conveying concrete. The batching hopper is installed on the frame and is located directly below the first storage hopper and the second storage hopper. The second conveying mechanism is installed on the frame and is located at the bottom of the batching hopper. The discharge end of the first conveying mechanism is located directly above the batching hopper. The screening mechanism is installed on the frame and is located directly above the batching hopper. The frame is equipped with a controller.
[0006] The first conveying mechanism and the second conveying mechanism both include a mounting frame, a V-shaped roller group, a motor, an active roller, a driven roller, and a straight roller. The mounting frame is mounted on a frame, and multiple groups of V-shaped roller groups for supporting concrete are equidistantly mounted on the mounting frame. A rotatable active roller is mounted on one end of the mounting frame, and a rotatable driven roller is mounted on the other end. Multiple groups of straight rollers are equidistantly mounted on the bottom end of the mounting frame. The conveyor belt is wound around the active roller, the driven roller, the straight roller, and the V-shaped roller group. The motor is mounted on the mounting frame, and the motor is transmission-connected to the active roller, and the motor is electrically connected to the controller.
[0007] A plurality of discharge openings of bucket-shaped structures are evenly spaced at the bottom of the first storage hopper, the second storage hopper and the batching hopper.
[0008] The screening mechanism includes a screen, a discharge trough, a vibration motor, a spring, a baffle plate, and a screening frame. The screening frame is installed on the frame through a spring, a screen is provided at the bottom of the screening frame, a height-adjustable baffle plate is installed on the screening frame through screws, a discharge trough is horizontally installed at the end of the screening frame and is connected to the discharge end of the screen, the vibration motor is installed on the screening frame, and the vibration motor is electrically connected to the controller.
[0009] Material blocking shells are arranged on both sides of the mounting frame, and the material blocking shells are located at the top of the V-shaped roller group.
[0010] Beneficial effects of the utility model:
[0011] The utility model uses the first conveying mechanism to convey the concrete raw materials in the first storage hopper and the second storage hopper to the batching hopper for mixing, thereby realizing the batching function of concrete, greatly reducing the labor intensity of workers, and further improving work efficiency. In addition, the screening mechanism is cooperated to screen and remove impurities in the concrete raw materials. After the batching is completed, the mixed material is conveyed to the stirring device through the second conveying mechanism for stirring, so that the mixed material entering the stirring device meets the particle size requirements, thereby ensuring the quality and service life of the cement pole. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a three - dimensional schematic diagram of the present utility model Figure 1 .
[0013] Figure 2 is a three - dimensional schematic diagram of the present utility model Figure 2 .
[0014] Figure 3 is Figure 2 a partial enlarged view of part A in
[0015] Figure 4 a plan schematic diagram of the present utility model
[0016] Figure 5 is a three - dimensional schematic diagram of the installation state of the first conveying mechanism
[0017] Figure 6 is a three - dimensional structural schematic diagram of the first conveying mechanism
[0018] Figure 7 is a three - dimensional structural schematic diagram of the screening mechanism
[0019] Figure 8 is a three - dimensional structural schematic diagram of the first storage hopper Detailed implementation manners
[0020] In order to make the purpose, technical solutions and beneficial effects of the present utility model clearer, the preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings for the convenience of those skilled in the art to understand.
[0021] The utility model discloses a concrete batching conveyor for cement poles. The concrete batching conveyor for cement poles mainly comprises a frame 1, a first storage hopper 2, a second storage hopper 3, a batching hopper 4, a first conveying mechanism 5, a second conveying mechanism 6, a screening mechanism 7, and a controller 8. At the top of the frame 1, there are installed the first storage hopper 2 and the second storage hopper 3 for containing different materials. At the bottom of the first storage hopper 2, the second storage hopper 3, and the batching hopper 4, there are evenly spaced multiple discharge ports 201 in the shape of a hopper. At the bottom of both the first storage hopper 2 and the second storage hopper 3, there is installed a first conveying mechanism 5 for conveying concrete. The batching hopper 4 is installed on the frame 1, directly below the first storage hopper 2 and the second storage hopper 3. The second conveying mechanism 6 is installed on the frame 1, at the bottom end of the batching hopper 4. The discharge end of the first conveying mechanism 5 is directly above the batching hopper 4. The screening mechanism 7 is installed on the frame 1, directly above the batching hopper 4. And the controller 8 is installed on the frame 1. The first conveying mechanism 5 and the second conveying mechanism 6 both comprise a mounting frame 501, a V-shaped roller group 502, a motor 503, a driving roller 504, a driven roller 505, and a flat roller 506. The mounting frame 501 is installed on the frame 1. On the mounting frame 501, multiple groups of V-shaped roller groups 502 for supporting concrete are equidistantly installed. At one end of the mounting frame 501, there is installed a rotatable driving roller 504, and at the other end, there is installed a rotatable driven roller 505. At the bottom end of the mounting frame 501, multiple groups of flat rollers 506 are equidistantly installed. A conveyor belt is wound around the driving roller 504, the driven roller 505, the flat roller 506, and the V-shaped roller group 502. The motor 503 is installed on the mounting frame 501, and the motor 503 is in transmission connection with the driving roller 504. The motor 503 is electrically connected to the controller 8.
[0022] During operation, the controller 8 is used to start the motor 503. The motor 503 drives the driving roller 504 to rotate, and through the conveyor belt, it drives the driven roller 505 to rotate, realizing the conveying function of the conveyor belt for concrete. The concrete raw materials in the first storage hopper 2 and the second storage hopper 3 are conveyed into the batching hopper 4 through the conveyor belt for mixing, realizing the batching function of concrete, greatly reducing the labor intensity of workers, and further improving work efficiency. Moreover, in cooperation with the screening mechanism 7, impurities in the concrete raw materials are screened and removed. The mixed material after batching is conveyed to a mixing device through the second conveying mechanism 6 for mixing, making the mixed material entering the mixing device meet the particle size requirements, thereby ensuring the quality and service life of the cement pole.
[0023] The described screening mechanism 7 includes a screen 701, a discharge chute 702, a vibration motor 703, springs 704, a baffle 705, and a screening frame 706. The screening frame 706 is installed on the frame 1 through the springs 704. A screen 701 is provided at the bottom of the screening frame 706. An adjustable-height baffle 705 is installed on the screening frame 706 by screws. A discharge chute 702 that is docked with the discharge end of the screen 701 is horizontally installed at the end of the screening frame 706. The vibration motor 703 is installed on the screening frame 706, and the vibration motor 703 is electrically connected to the controller 8. During use, the vibration motor 703 is started to work through the controller 8. The vibration motor 703 drives the screening frame 706 to vibrate, and the concrete raw materials transported onto the screen 701 are vibration-screened. The screened impurities are discharged through the discharge chute 702, and the impurities in the concrete raw materials can be removed, thus ensuring the quality and service life of the cement pole.
[0024] Baffle shells 9 are provided on both sides of the described mounting frame 501, and the baffle shells 9 are located at the top of the V-shaped roller set 502.
[0025] Working process:
[0026] During work, the motor 503 and the vibration motor 703 are started to work through the controller 8. The motor 503 drives the driving roller 504 to rotate, and drives the driven roller 505 to rotate through the conveyor belt, realizing the conveying function of the conveyor belt for the concrete. The concrete raw materials in the first storage hopper 2 and the second storage hopper 3 are transported onto the screen 701 through the conveyor belt. At the same time, the vibration motor 703 drives the screening frame 706 to vibrate, and the concrete raw materials transported onto the screen 701 are vibration-screened. The screened impurities are discharged through the discharge chute 702, and the impurities in the concrete raw materials can be removed. The concrete raw materials leak into the batching hopper 4 through the screen 701 for mixing, realizing the batching function of the concrete, greatly reducing the labor intensity of workers, and further improving the work efficiency. The mixed material after batching is transported to the mixing device through the second conveying mechanism 6 for mixing, so that the mixed material entering the mixing device meets the particle size requirements, thus ensuring the quality and service life of the cement pole.
[0027] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. A cement pole concrete batching conveyor, characterized in that: The cement pole concrete batching conveyor comprises a frame (1), a first storage hopper (2), a second storage hopper (3), a batching hopper (4), a first conveying mechanism (5), a second conveying mechanism (6), a screening mechanism (7), and a controller (8). The top of the frame (1) is provided with a first storage hopper (2) and a second storage hopper (3) for containing different materials. The bottoms of the first storage hopper (2) and the second storage hopper (3) are provided with a first conveying mechanism (5) for conveying concrete. The batching hopper (4) is installed on the frame (1) and is located directly below the first storage hopper (2) and the second storage hopper (3). The second conveying mechanism (6) is installed on the frame (1) and is located at the bottom of the batching hopper (4). The discharge end of the first conveying mechanism (5) is located directly above the batching hopper (4). The screening mechanism (7) is installed on the frame (1) and is located directly above the batching hopper (4). The frame (1) is provided with a controller (8).
2. A cement pole concrete batching conveyor as claimed in claim 1, characterized in that: The first conveying mechanism (5) and the second conveying mechanism (6) both comprise a mounting frame (501), a V-shaped roller group (502), a motor (503), a driving roller (504), a driven roller (505), and a straight roller (506). The mounting frame (501) is mounted on the frame (1). A plurality of V-shaped roller groups (502) for supporting concrete are equidistantly mounted on the mounting frame (501). A rotatable driving roller is mounted at one end of the mounting frame (501). (504), a rotatable driven roller (505) is installed at the other end, a plurality of groups of straight rollers (506) are installed at equal intervals at the bottom end of the mounting frame (501), the conveyor belt is wound around the driving roller (504), the driven roller (505), the straight roller (506) and the V-shaped roller group (502), the motor (503) is installed on the mounting frame (501), the motor (503) is transmission-connected to the driving roller (504), and the motor (503) is electrically connected to the controller (8).
3. A cement pole concrete batching conveyor as claimed in claim 1 or 2, characterized in that: The bottoms of the first storage hopper (2), the second storage hopper (3) and the batching hopper (4) are evenly spaced with a plurality of discharge openings (201) in a hopper-shaped structure.
4. A cement pole concrete batching conveyor as claimed in claim 3, characterized in that: The screening mechanism (7) comprises a screen (701), a material discharging trough (702), a vibration motor (703), a spring (704), a material blocking plate (705), and a screening frame (706); the screening frame (706) is mounted on the frame (1) via the spring (704); a screen (701) is arranged at the bottom of the screening frame (706); a material blocking plate (705) with an adjustable height is mounted on the screening frame (706) via screws; a material discharging trough (702) is mounted transversely at the end of the screening frame (706) and is connected to the material discharging end of the screen (701); the vibration motor (703) is mounted on the screening frame (706); and the vibration motor (703) is electrically connected to the controller (8).
5. A cement pole concrete batching conveyor as claimed in claim 2, characterized in that: Material blocking shells (9) are provided on both sides of the mounting frame (501), and the material blocking shells (9) are located at the top of the V-shaped roller group (502).