Turnover device for machining

By designing a material turning device for mechanical processing, the automatic material turning of the sheet workpiece is achieved by using a hydraulic rod and a cylinder-driven flip mechanism, which solves the problem of excessive auxiliary time caused by manual flip, improves processing efficiency and reduces costs.

CN222906795UActive Publication Date: 2025-05-27QINGDAO AUREK MASCH & ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421961771.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-27
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

During the machining process of large-scale plate workpieces, manual flips back and forth result in too long auxiliary time, which increases the economic cost of the workpiece.

Method used

A turning device for machining is designed, including a support seat, a turning mechanism and a driving assembly. The flip mechanism consists of a lower ply plate, an upper ply plate, a rotating roller assembly, a fixed suction cup and a cylinder, and automatically flips through hydraulic rod and cylinder drive.

Benefits of technology

Automatic turning of sheet workpieces is realized, reducing manual assist time, improving efficiency and stability of the turning process, and reducing the economic cost of the workpiece.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222906795U_ABST
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Abstract

The utility model provides a material overturning device for machining, and relates to the technical field of machining, the material overturning device comprises supporting seats, and overturning mechanisms are arranged at the upper ends of the inner sides of the two supporting seats; the turnover mechanism comprises a lower clamping plate and an upper clamping plate, storage cavities are formed in the middles of the inner sides of the lower clamping plate and the upper clamping plate, roller assemblies are arranged in the middles of the inner sides of the storage cavities, and four sets of fixing suction cups are further arranged in the middles of the inner sides of the storage cavities, arranged in the middles of the inner sides of the roller assemblies and distributed at the four corners of the inner sides of the storage cavities. A first cylinder is arranged in the middle of the bottom end of the fixed sucker; and a driving assembly is arranged at the side end of the turnover mechanism, is arranged in the middle of the inner side of the supporting seat, and is used for driving the turnover mechanism to rotate. Through the arrangement of the rotating roller assembly and the multiple sets of fixed suction cups, the whole material overturning process is automatically operated, manual assistance is not needed, and the efficiency and stability of the material overturning procedure are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining, in particular to a workpiece turning device for machining. Background Technique

[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device. It can be divided into cutting machining and pressure processing according to the difference in processing methods. The production process of a machine refers to the whole process of manufacturing a product from raw materials (or semi-finished products). For machine production, it includes the transportation and storage of raw materials, production preparation, blank manufacturing, machining and heat treatment of parts, assembly and commissioning of products, painting and packaging, etc. The content of the production process is very extensive. Modern enterprises use the principles and methods of systems engineering to organize and guide production, regarding the production process as a production system with inputs and outputs. In the production process, any process that changes the shape, size, position and properties of the production object to make it a finished product or semi-finished product is called a process. It is the main part of the production process. The process can be further divided into casting, forging, stamping, welding, machining, assembly and other processes. The mechanical manufacturing process generally refers to the sum of the machining process of parts and the assembly process of machines, and other processes are called auxiliary processes, such as transportation, storage, power supply, turning, etc.

[0003] In the production process of machining, there are numerous workpieces that need to be turned over for processing. Therefore, workers often need to turn the workpieces back and forth during processing. For the processing of small batches of workpieces, the auxiliary processing time is still acceptable. However, when the batch is large, especially when a large number of sheet workpieces need to be turned over, if workers still rely on turning them back and forth, the accumulated auxiliary processing time will be very long. When this is added to the cost of the workpiece, the economic cost will undoubtedly increase significantly. Therefore, the importance of reducing the auxiliary processing time and improving the processing efficiency is self-evident.

[0004] To solve the above problems, we propose a workpiece turning device for machining to solve the above problems. Content of the Utility Model

[0005] To solve the problems in the background technique, the utility model provides a workpiece turning device for machining.

[0006] To achieve the above object, the technical solution adopted by the utility model is as follows:

[0007] A material turning device for machining, comprising a support base. There are two groups of the support bases, which are distributed oppositely. A turning mechanism is arranged at the upper inner sides of the two groups of support bases. The turning mechanism includes a lower clamping plate and an upper clamping plate. Storage cavities are arranged in the middle of the inner sides of the lower clamping plate and the upper clamping plate. A roller assembly is arranged in the middle of the inner side of the storage cavity. Four fixing suction cups are also arranged in the middle of the inner side of the storage cavity. The four fixing suction cups are arranged in the middle of the inner side of the roller assembly and are distributed at the four corners of the inner side of the storage cavity. A first cylinder is arranged at the middle of the bottom end of the fixing suction cup.

[0008] Preferably, a driving assembly is arranged at the side end of the turning mechanism. The driving assembly is arranged in the middle of the inner side of the support base. The driving assembly is used to drive the turning mechanism to perform a rotational movement. By driving the turning mechanism to rotate 180 degrees through the driving assembly, rapid turning and then conveying of the sheet material can be realized.

[0009] Preferably, the upper clamping plate is horizontally arranged at the middle of the upper end of the lower clamping plate and is connected by four hydraulic rods. The four hydraulic rods are all arranged at the four corners of the inner end faces of the lower clamping plate and the upper clamping plate.

[0010] Preferably, limiting assemblies are arranged at the middle of both ends of the lower clamping plate, including two limiting holes. The two limiting holes are respectively opened at both ends of the lower clamping plate. A limiting rod is inserted into the middle of the inner side of the limiting hole. The limiting rod is driven by a second cylinder to drive it to slide in the horizontal direction.

[0011] Preferably, the limiting rod is slidably installed in the middle of the inner side of the support base. The second cylinder is arranged in the middle of the inner side of the support base. The output end of the second cylinder is fixedly connected to the bottom end of the limiting rod.

[0012] Preferably, the driving assembly includes a rotating shaft. The rotating shaft is fixedly installed at the middle of both ends of the lower clamping plate. The end of the rotating shaft is rotatably installed in the middle of the inner side of the support base. Among them, a driven gear is arranged at the end of one of the rotating shafts. The driven gear is in transmission connection with a driving gear, and the driving gear is driven by a servo motor.

[0013] Preferably, the driven gear, the driving gear and the servo motor are all arranged in the middle of the inner side of the support base.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] In this solution, storage cavities are provided in the middle of the inner sides of the lower clamping plate and the upper clamping plate. A roller assembly is provided in the middle of the inner side of the storage cavity. The roller assembly can drive the sheet workpiece to be conveyed horizontally, thus eliminating the need for manual handling of the sheet workpiece. At the same time, four groups of fixed suction cups are also provided in the middle of the inner side of the storage cavity. The fixed suction cups can clamp and fix the upper and lower ends of the sheet to be turned over, thereby improving the stability when turning over the sheet workpiece. The entire turning-over process realizes automated operation without manual assistance, effectively improving the efficiency and stability of the turning-over process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a structural schematic diagram of the turning-over mechanism in the present utility model;

[0018] Figure 3 is a side sectional structural diagram of the turning-over mechanism in the present utility model;

[0019] Figure 4 is a schematic diagram of the internal structure of the lower clamping plate in the present utility model;

[0020] Figure 5 is a side sectional structural diagram of the driving assembly in the present utility model;

[0021] Figure 6 is a top view structural plan of the present utility model.

[0022] In the figure: 1, support base; 2, lower clamping plate; 3, upper clamping plate; 4, hydraulic rod; 5, rotating shaft; 6, driven gear; 7, driving gear; 8, storage cavity; 9, roller assembly; 10, fixed suction cup; 11, first cylinder; 12, limiting hole; 13, limiting rod; 14, second cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present application are to solve the problems in the above background technology, and the general idea is as follows:

[0024] Embodiment: Refer to Figures 1-6 As shown, a turning-over device for machining in this embodiment includes a support base 1. There are two groups of support bases 1, which are distributed oppositely. A turning-over mechanism is provided at the upper ends of the inner sides of the two groups of support bases 1. The turning-over mechanism includes a lower clamping plate 2 and an upper clamping plate 3. Storage cavities 8 are provided in the middle of the inner sides of the lower clamping plate 2 and the upper clamping plate 3. A roller assembly 9 is provided in the middle of the inner side of the storage cavity 8. Four groups of fixed suction cups 10 are also provided in the middle of the inner side of the storage cavity 8. The four groups of fixed suction cups 10 are provided in the middle of the inner side of the roller assembly 9 and are distributed at the four corners of the inner side of the storage cavity 8. A first cylinder 11 is provided in the middle of the bottom end of the fixed suction cup 10.

[0025] A driving component is arranged at the side end of the flipping mechanism. The driving component is arranged in the middle inside of the support base 1 and is used to drive the flipping mechanism to perform rotational motion. The driving component includes a rotating shaft 5. The rotating shaft 5 is fixedly installed at the middle parts of both ends of the lower clamping plate 2. The end of the rotating shaft 5 is rotatably installed in the middle inside of the support base 1. Among them, a secondary driving gear 6 is arranged at the end of one rotating shaft 5. The secondary driving gear 6 is in transmission connection with a primary driving gear 7. The primary driving gear 7 is driven by a servo motor. By driving with the servo motor, the primary driving gear 7 is driven to rotate, thereby driving the secondary driving gear 6 and the rotating shaft 5 to perform rotational motion.

[0026] The upper clamping plate 3 is horizontally arranged at the middle upper end of the lower clamping plate 2 and is connected by four hydraulic rods 4. The four hydraulic rods 4 are all arranged at the four corner positions of the inner end faces of the lower clamping plate 2 and the upper clamping plate 3.

[0027] Among them, the material plate to be flipped is conveyed to the inlet end of the lower clamping plate 2 through the feeding mechanism, and then the material plate is continuously conveyed into the interior of the placing cavity 8 through the roller assembly 9 and then stops.

[0028] At this time, then start the four hydraulic rods 4. Under the retraction of the hydraulic rods 4, the upper clamping plate 3 is driven to descend. When the upper clamping plate 3 and the lower clamping plate 2 are closed, the upper and lower ends of the material plate can be limited, and then by rotating the lower clamping plate 2, the material plate can be flipped.

[0029] Among them, the first cylinder 11 is used to push the fixed suction cup 10 to drive the fixed suction cup 10 to move up and down. The upper and lower end faces of the material plate can be clamped and fixed by multiple fixed suction cups 10, so as to maintain the stability when the flipping mechanism is flipped.

[0030] After the material plate completes the flipping work, at this time the upper clamping plate 3 moves to the lower side and the lower clamping plate 2 moves to the upper side. Then start the four hydraulic rods 4 to separate the upper clamping plate 3 and the lower clamping plate 2. Then drive the fixed suction cup 10 to retract through the first cylinder 11, removing the restriction on the material plate, so as to facilitate starting the roller assembly 9 to convey the material plate out from the upper clamping plate 3.

[0031] In addition, limiting components are arranged at the middle parts of both ends of the lower clamping plate 2, including two limiting holes 12. The two limiting holes 12 are respectively opened at both ends of the lower clamping plate 2. A limiting rod 13 is inserted at the middle part of the inner side of the limiting hole 12. The limiting rod 13 is driven by a second cylinder 14 to drive it to slide in the horizontal direction. The limiting rod 13 is slidably installed in the middle inside of the support base 1. The second cylinder 14 is arranged in the middle inside of the support base 1. The output end of the second cylinder 14 is fixedly connected to the bottom end of the limiting rod 13.

[0032] Since the rotating shaft 5 is installed at both ends of the lower clamping plate 2, and the upper clamping plate 3 is located above the lower clamping plate 2, the center of gravity of the entire flipping mechanism is offset. In order to improve the stability of the flipping mechanism during feeding and avoid the situation of shaking caused by unstable center of gravity, the lower clamping plate 2 can be limited by setting a limiting component, thereby improving the stability of the material plate during conveying and feeding. Among them, it is driven by the second cylinder 14 to drive the limiting rod 13 to slide horizontally, so that the limiting rod 13 is inserted into the limiting hole 12, thereby realizing the limiting and fixing of the lower clamping plate 2, and enabling the roller assembly 9 to drive the material plate for stable conveying.

[0033] In some instances, the driven gear 6, the driving gear 7 and the servo motor are all arranged in the middle inside of the support base 1.

[0034] The working principle of the present utility model is as follows:

[0035] When it is necessary to turn the material plate, first, the material plate is conveyed to the inlet end on one side of the lower clamping plate 2 through the feeding mechanism. When the material plate is conveyed onto the roller assembly 9 inside the lower clamping plate 2, the roller assembly 9 can continue to convey the material plate into the placement cavity 8 inside the lower clamping plate 2;

[0036] Then, the hydraulic rod 4 drives the upper clamping plate 3 to descend, so that the upper clamping plate 3 and the lower clamping plate 2 are closed, thereby realizing the limitation of the material plate. At the same time, by starting the first cylinder 11 to push the fixed suction cups 10, multiple groups of fixed suction cups 10 can clamp and fix the material plate from the upper and lower ends of the material plate;

[0037] After the material plate is fixed, at this time, the driving component is started to drive the flipping mechanism to flip 180 degrees, thereby realizing the turning of the material plate. Then, the hydraulic rod 4 is driven to separate the upper clamping plate 3 and the lower clamping plate 2, and the first cylinder 11 drives the fixed suction cups 10 to retract to the initial position. At this time, the material plate loses its limitation. Next, by starting the roller assembly 9 inside the upper clamping plate 3, the material plate can be conveyed out. The entire turning process realizes automatic operation without manual assistance, effectively improving the efficiency and stability of the turning process.

[0038] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A material turning device for mechanical processing, characterized in that: It comprises a support seat (1), wherein the support seat (1) has two groups and is arranged opposite to each other, and a turning mechanism is arranged at the inner upper ends of the two groups of the support seats (1); The flip mechanism comprises a lower clamping plate (2) and an upper clamping plate (3), wherein a storage cavity (8) is provided at the inner middle part of each of the lower clamping plate (2) and the upper clamping plate (3), wherein a roller assembly (9) is provided at the inner middle part of the storage cavity (8), and wherein four groups of fixed suction cups (10) are provided at the inner middle part of the storage cavity (8), wherein the four groups of fixed suction cups (10) are provided at the inner middle part of the roller assembly (9) and distributed at the inner four corners of the storage cavity (8), and wherein a first cylinder (11) is provided at the bottom middle part of the fixed suction cups (10); A driving assembly is provided at the side end of the flipping mechanism, the driving assembly is arranged in the middle of the inner side of the support seat (1), and the driving assembly is used to drive the flipping mechanism to perform rotational movement.

2. A material turning device for mechanical processing according to claim 1, characterized in that: The upper clamping plate (3) is horizontally arranged at the middle of the upper end of the lower clamping plate (2) and is connected via four groups of hydraulic rods (4). The four groups of hydraulic rods (4) are all arranged at the four corners of the inner end surfaces of the lower clamping plate (2) and the upper clamping plate (3).

3. A material turning device for mechanical processing according to claim 2, characterized in that: A limiting assembly is provided at the middle of both ends of the lower clamping plate (2), comprising two groups of limiting holes (12). The two groups of limiting holes (12) are respectively opened at the two ends of the lower clamping plate (2). A limiting rod (13) is inserted into the inner middle of the limiting hole (12). The limiting rod (13) is driven by the second cylinder (14) to slide in the horizontal direction.

4. A material turning device for mechanical processing according to claim 3, characterized in that: The limiting rod (13) is slidably mounted on the inner middle portion of the support seat (1), the second cylinder (14) is arranged on the inner middle portion of the support seat (1), and the output end of the second cylinder (14) is fixedly connected to the bottom end of the limiting rod (13).

5. A material turning device for mechanical processing according to claim 4, characterized in that: The driving assembly comprises a rotating shaft (5), wherein the rotating shaft (5) is fixedly mounted at the middle of both ends of the lower clamping plate (2), and the end of the rotating shaft (5) is rotatably mounted at the middle of the inner side of the support seat (1); Wherein, a secondary gear (6) is provided at the end of the rotating shaft (5) on one side, the secondary gear (6) is transmission-connected to a driving gear (7), and the driving gear (7) is driven by a servo motor.

6. A material turning device for mechanical processing according to claim 5, characterized in that: The auxiliary gear (6), the driving gear (7) and the servo motor are all arranged in the middle of the inner side of the support seat (1).