Automatic arranging device for copper wire coils

By designing the automatic discharge device of copper wire coils, and using hydraulic drive sliding frames and loading frames, the automatic handling and stacking of copper wire coils is realized, solving the safety hazards and labor intensity caused by high temperature, weight and weight of copper wire coils in the prior art, and improving the degree of automation and efficiency.

CN222906806UActive Publication Date: 2025-05-27HANGZHOU FUYANG XINGYU COPPER CO LTD
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Patent Information

Application Number
CN202422080247.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-05-27
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the prior art, copper wire coils are directly wound after being extruded and formed, resulting in high temperature and heavy weight, and the safety hazards of staff handling are high, labor intensity and low efficiency.

Method used

An automated discharge device for copper wire coils is designed, including a frame, a longitudinal moving mechanism, a lateral moving mechanism and a loading mechanism. The sliding frame and loading frame are driven by hydraulic cylinders or cylinders to realize the automatic handling and stacking of copper wire coils.

Benefits of technology

The automatic handling and stacking of copper wire coils is realized, efficiency is improved, labor intensity is reduced, and staff are avoided directly handling the high temperature weight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic arranging device for copper wire coils. The automatic arranging device is characterized by comprising a machine frame, a longitudinal moving mechanism installed on the machine frame, a transverse moving mechanism installed on the longitudinal moving mechanism and a bearing mechanism arranged on the transverse moving mechanism and used for bearing the copper wire coils. The longitudinal moving mechanism comprises a longitudinal moving frame installed on the machine frame in a sliding mode and a longitudinal driver installed on the machine frame and used for driving the longitudinal moving frame to move up and down. According to the copper wire coil stacking device, copper wire coils which are just machined are automatically carried, stacked and arranged, workers do not need to carry and stack the copper wire coils which are just machined, and the workers only need to pull the stacked and arranged copper wire coils to a storage position through a hydraulic vehicle or other transfer equipment. The whole device is high in automation degree and high in efficiency, the labor force of workers can be saved, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the automatic stacking and discharging of copper wire coils, in particular to an automatic discharging device for copper wire coils. Background Art

[0002] In the prior art, after copper wire is extruded and formed by an extrusion device, in order to facilitate storage, it will be directly wound by a winding device. After winding, it will be stacked by workers. However, when the copper wire is directly wound after being extruded and formed, the wound copper wire coil itself has a relatively high temperature and a relatively heavy weight. At this time, there are certain problems for workers to directly handle the copper wire coil. The relatively high temperature has certain potential safety hazards. Even if the copper wire coil is handled and stacked after it is completely cooled, due to its heavy weight, it will lead to high labor intensity and low efficiency by manual operation, and the degree of automation is low. Especially when the stacking height is relatively high, it is very troublesome for workers to handle and stack. Therefore, an automatic discharging device for copper wire coils is proposed. Summary of the Utility Model

[0003] The purpose of the utility model is to propose an automatic discharging device for copper wire coils to solve the above problems.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an automatic discharging device for copper wire coils, which is characterized by comprising a frame, a longitudinal moving mechanism installed on the frame, a transverse moving mechanism installed on the longitudinal moving mechanism, and a bearing mechanism arranged on the transverse moving mechanism for bearing copper wire coils; the longitudinal moving mechanism includes a longitudinal moving frame slidably installed on the frame and a longitudinal driver installed on the frame for driving the longitudinal moving frame to move up and down; the transverse moving mechanism includes a transverse moving frame slidably installed on the longitudinal moving frame and a transverse driver installed on the longitudinal moving frame for driving the transverse moving frame to move horizontally; the bearing mechanism includes bearing frames movably installed on both sides of the transverse moving frame and a bearing driver installed on the transverse moving frame for driving the bearing frames to rotate to bear copper wire coils.

[0005] Further preferably, the longitudinal driver includes a longitudinal driving member installed on the frame, a guiding member installed on the longitudinal driving member and slidably connected with the frame, and a connecting member movably installed on the guiding member, with one end fixedly connected to the longitudinal moving frame and the other end fixedly connected to the frame.

[0006] Further preferably, the longitudinal driving member adopts a hydraulic cylinder or a cylinder, and the connecting member adopts a chain or a cable.

[0007] Further preferably, the transverse driver includes a transverse driving member fixedly installed on the longitudinal moving frame and connected with the transverse moving frame.

[0008] Further preferably, the transverse driving member is a hydraulic cylinder or a pneumatic cylinder.

[0009] Further preferably, the placing and driving device includes a placing and driving member movably mounted on the transverse moving frame, a transmission member movably mounted on the transverse moving frame, and a second connecting member having one end connected to the transmission member and the other end connected to the placing frame. A guide wheel for guiding the second connecting member is further mounted on the transverse moving frame.

[0010] Further preferably, the placing and driving member is a hydraulic cylinder or a pneumatic cylinder, and the second connecting member is a chain or a cable.

[0011] Further preferably, the placing frame is composed of a rotating shaft movably mounted on the transverse moving frame and a plurality of support rods arranged on the rotating shaft.

[0012] Further preferably, it further includes a temporary storage rack mounted on the machine frame for temporarily storing copper wire coils and a sensor for sensing whether there are copper wire coils on the temporary storage rack.

[0013] Further preferably, the temporary storage rack is composed of a cross frame mounted on the machine frame and a plurality of guide rollers movably mounted on the cross frame.

[0014] The beneficial effects of the present utility model are as follows: Through the arrangement of the device, the copper wire coils just completed being processed are automatically carried and stacked, without the need for staff to carry and stack the copper wire coils just completed being processed. The staff only needs to use a hydraulic truck or other transfer equipment to pull several stacked copper wire coils to the storage place. The whole device has a high degree of automation, high efficiency, can save the labor force of the staff, and reduce the labor intensity. Description of the Drawings

[0015] Attached Figure 1 is a schematic structural view of the present utility model;

[0016] Attached Figure 2 is a schematic partial structural view of the present utility model;

[0017] Attached Figure 3 is a schematic structural view of the present utility model;

[0018] Attached Figure 4 is a schematic partial structural view of the present utility model;

[0019] Attached Figure 5 is a schematic sectional structural view at the placing mechanism of the present utility model.

[0020] Legend: 1. Frame; 2. Longitudinal movement mechanism; 21. Longitudinal movement frame; 22. Longitudinal drive member; 23. Guide member; 24. Connecting member; 3. Transverse movement mechanism; 31. Transverse movement frame; 32. Transverse drive member; 4. Placing mechanism; 41. Placing frame; 42. Transmission member; 43. Second connecting member; 44. Guide wheel; 45. Rotating shaft; 46. Support rod; 47. Placing drive member; 5. Temporary storage frame; 51. Inductor; 6. Horizontal frame; 61. Guide roller. Detailed implementation mode

[0021] Next, we will further explain an automatic discharging device for copper wire coils according to the present utility model in conjunction with the accompanying drawings.

[0022] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indications will also change accordingly.

[0023] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] Refer to Figures 1-5 As shown in [reference], an automatic discharging device for copper wire coils includes a frame 1, a longitudinal movement mechanism 2 installed on the frame 1, a transverse movement mechanism 3 installed on the longitudinal movement mechanism 2, and a placing mechanism 4 provided on the transverse movement mechanism 3 for placing copper wire coils. The longitudinal movement mechanism 2 includes a longitudinal movement frame 21 slidably installed on the frame 1 and a longitudinal driver installed on the frame 1 for driving the longitudinal movement frame 21 to move up and down. The transverse movement mechanism 3 includes a transverse movement frame 31 slidably installed on the longitudinal movement frame 21 and a transverse driver installed on the longitudinal movement frame 21 for driving the transverse movement frame 31 to move horizontally. The placing mechanism 4 includes placing frames 41 movably installed on both sides of the transverse movement frame 31 and a placing driver installed on the transverse movement frame 31 for driving the placing frames 41 to rotate to place copper wire coils.

[0025] With the setting of this device, the copper wire coils just completed being processed are automatically carried and stacked, eliminating the need for workers to carry and stack the copper wire coils just completed being processed. Workers only need to use a hydraulic truck or other transfer equipment to pull several stacked copper wire coils to the storage place. The entire device has a high degree of automation, high efficiency, can save the labor of workers, and reduce the labor intensity.

[0026] In one embodiment, the longitudinal driver includes a longitudinal driving member 22 installed on the frame 1, a guiding member 23 installed on the longitudinal driving member 22 and slidably connected to the frame 1, and a connecting member 4 movably installed on the guiding member 23 with one end fixedly connected to the longitudinal moving frame 21 and the other end fixedly connected to the frame 1;

[0027] The longitudinal driving member 22 uses a hydraulic cylinder or a cylinder, and the connecting member 24 uses a chain or a cable;

[0028] When the longitudinal moving frame 21 moves up and down, the longitudinal driving member 22 pushes or retracts the guiding member 23 downward. The guiding member 23 drives the longitudinal moving frame 21 to move up and down on the frame 1 through the cooperation with the connecting member 24.

[0029] In one embodiment, the transverse driver includes a transverse driving member 32 fixedly installed on the longitudinal moving frame 21 and connected to the transverse moving frame 31;

[0030] The transverse driving member 32 uses a hydraulic cylinder or a cylinder;

[0031] When the transverse moving frame 31 moves horizontally, the transverse driving member 32 pushes or pulls the transverse moving frame 31, enabling it to move horizontally on the longitudinal moving frame 21, thereby driving the bearing and placing mechanism 4 to move horizontally.

[0032] In one embodiment, the bearing and placing driver includes a bearing and placing driving member 47 movably installed on the transverse moving frame 31, a transmission member 42 movably installed on the transverse moving frame 31, and a connecting member II 43 with one end connected to the transmission member 42 and the other end connected to the bearing and placing frame 41. A guiding wheel 44 for guiding the connecting member II 43 is also installed on the transverse moving frame 31;

[0033] The bearing and placing driving member 47 uses a hydraulic cylinder or a cylinder, and the connecting member II 43 uses a chain or a cable;

[0034] When lifting or releasing the copper wire coil through the lifting and placing frame 41, the transmission member 42 is pushed or pulled by the lifting and placing driving member 47 to rotate clockwise or counterclockwise. When the transmission member 42 rotates, it pulls or releases the second connecting member 43, and the second connecting member 43 then pulls the lifting and placing frame 41 to rotate to lift the copper wire coil or rotate clockwise under its own gravity. After the lifted copper wire coil is no longer supported by the lifting and placing frame 41, it falls under its own gravity.

[0035] In one embodiment, the lifting and placing frame 41 is composed of a rotating shaft 45 movably installed on the transverse moving frame 31 and a plurality of support rods 46 arranged on the rotating shaft 45. The plurality of support rods 46 are staggered with a plurality of guide rollers 61 on the temporary storage frame 5 for supporting the copper wire coil on the frame 1. When the copper wire coil is on the guide rollers 61, the second connecting member 43 is pulled, and the second connecting member 43 drives the rotating shaft 45 to rotate counterclockwise. The rotating shaft 45 drives the plurality of support rods 46 to rotate, and the support rods 46 form a tray after rotation to lift the copper wire coil on the temporary storage frame 5.

[0036] In one embodiment, it further includes a temporary storage frame 5 installed on the frame 1 for temporarily storing the copper wire coil and a sensor 51 for sensing whether there is a copper wire coil on the temporary storage frame 5; the sensor 51 is used to sense whether there is a copper wire coil on the temporary storage frame 5. If there is a copper wire coil, the entire device is controlled to start through the control system or the PLC controller to carry and stack the copper wire coil.

[0037] In one embodiment, the temporary storage frame 5 is composed of a cross frame 6 installed on the frame 1 and a plurality of guide rollers 61 movably installed on the cross frame 6. Through the arrangement of the plurality of guide rollers 61, while supporting the copper wire coil, it avoids interfering with the plurality of support rods 46 on the lifting and placing frame 41.

[0038] When the utility model is in use: Place the device behind the copper wire coil conveying device. After the copper wire coil is extruded and formed into a copper wire coil, it is conveyed to the temporary storage rack 5 through the conveying device. After the inductor 51 senses that there is a copper wire coil on the temporary storage rack 5, it sends a signal to the control system. The control system controls the entire device to start carrying and stacking. First, it controls the bearing driving member 47 to pull the transmission member 42, and the transmission member 42 then pulls the two connecting members 43 on both sides. The two connecting members 43 then pull the bearing rack 41 to rotate counterclockwise. When the bearing rack 41 rotates, it drives a number of support rods 46 to rotate to form a tray, which holds up the copper wire coil on the temporary storage rack 5. Then, start the longitudinal driving member 22. The longitudinal driving member 22 pushes the guiding member 23 to move upward. The guiding member 23 then pulls the longitudinal moving frame 21 to move upward on the frame 1 through the connecting member 24. After moving upward to the set position, it stops moving upward. Then, control the transverse driving member 32 to start. The transverse driving member 32 pushes the transverse moving frame 31 to move forward. The transverse moving frame 31 then drives the bearing rack 41 and the copper wire coil to move forward to the set position. Then, control the longitudinal driving member 22 to start again. The longitudinal driving member 22 drives the longitudinal moving frame 21, the transverse moving frame 31, and the copper wire coil to move downward until it stops moving after moving to the set position. Then, start the bearing driving member 47. The bearing driving member 47 pushes the transmission member 42 forward. The transmission member 42 then releases the two connecting members 43 on both sides. After the number of support rods 46 are not subjected to tensile force, they rotate clockwise through the gravity of the copper wire coil and their own weight, and the copper wire coil then falls to the stacking place for stacking. Then, control the longitudinal driving member 22 to drive the longitudinal moving frame 21 to move upward to the set position again. Then, control the transverse driving member 32 to drive the transverse moving frame 31 to return to its original position. Then, the longitudinal driving member 22 drives the longitudinal moving frame 21 to move downward to the set position. The number of support rods 46 then pass through a number of guide rollers 61 and are located below the guide rollers 61, waiting for the next copper wire coil to move to the temporary storage place and then starting the automatic carrying and stacking work again.

[0039] The protection scope of the utility model is not limited to the above embodiments and their transformations. Routine modifications and replacements made by those skilled in the art based on the content of this embodiment all fall within the protection scope of the utility model.

Claims

1. An automatic discharge device for copper wire coils, characterized in that The invention comprises a frame (1), a longitudinal moving mechanism (2) mounted on the frame (1), a transverse moving mechanism (3) mounted on the longitudinal moving mechanism (2), and a receiving mechanism (4) arranged on the transverse moving mechanism (3) for receiving a copper wire roll; the longitudinal moving mechanism (2) comprises a longitudinal moving frame (21) slidably mounted on the frame (1), and a longitudinal driver mounted on the frame (1) for driving the longitudinal moving frame (21) to move up and down; the transverse moving mechanism (3) comprises a transverse moving frame (31) slidably mounted on the longitudinal moving frame (21), and a transverse driver mounted on the longitudinal moving frame (21) for driving the transverse moving frame (31) to move transversely; the receiving mechanism (4) comprises a receiving frame (41) movably mounted on both sides of the transverse moving frame (31), and a receiving driver mounted on the transverse moving frame (31) for driving the receiving frame (41) to rotate to receive the copper wire roll.

2. The automatic discharge device for copper wire coils according to claim 1, characterized in that: The longitudinal driver comprises a longitudinal driving member (22) mounted on the frame (1), a guide member (23) mounted on the longitudinal driving member (22) and slidably connected to the frame (1), and a connecting member (24) movably mounted on the guide member (23) and fixedly connected to the longitudinal movable frame (21) at one end and fixedly connected to the frame (1) at the other end.

3. The automatic discharge device for copper wire coils according to claim 2, characterized in that: The longitudinal driving member (22) is a hydraulic cylinder or a gas cylinder, and the connecting member (24) is a chain or a cable.

4. The automatic discharge device for copper wire coils according to claim 1, characterized in that: The transverse driver comprises a transverse driving member (32) fixedly mounted on the longitudinal moving frame (21) and connected to the transverse moving frame (31).

5. The automatic discharge device for copper wire coils according to claim 4, characterized in that: The transverse driving member (32) is a hydraulic cylinder or a pneumatic cylinder.

6. The automatic discharge device for copper wire coils according to claim 1, characterized in that: The placing and receiving drive comprises a placing and receiving drive member (47) movably mounted on the transverse moving frame (31), a transmission member (42) movably mounted on the transverse moving frame (31), and a second connecting member (43) connected to the transmission member (42) at one end and connected to the placing frame (41) at the other end. A guide wheel (44) for guiding the second connecting member (43) is also mounted on the transverse moving frame (31).

7. The automatic discharge device for copper wire coils according to claim 6, characterized in that: The supporting and placing driving member (47) is a hydraulic cylinder or a gas cylinder, and the second connecting member (43) is a chain or a cable.

8. The automatic discharge device for copper wire coils according to claim 6, characterized in that: The support frame (41) is composed of a rotating shaft (45) movably mounted on the transverse movable frame (31) and a plurality of supporting rods (46) arranged on the rotating shaft (45).

9. The automatic discharge device for copper wire coils according to claim 1, characterized in that: It also includes a temporary storage rack (5) installed on the frame (1) for temporarily storing the copper wire rolls, and a sensor (51) for sensing whether the temporary storage rack (5) has a copper wire roll.

10. The automatic discharge device for copper wire coils according to claim 9, characterized in that: The temporary storage rack (5) is composed of a cross frame (6) mounted on the frame (1) and a plurality of guide rollers (61) movably mounted on the cross frame (6).