Dye vat fixing support
By designing a fixed bracket for dyeing tanks, the rapid docking of dyeing tank equipment is achieved using components such as the right plate, top rod and U-shaped rod, which solves the problems of low installation efficiency and difficult docking in the existing technology, and improves the installation efficiency and docking quality.
Patent Information
- Application Number
- CN202421936469.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
When installing existing large-scale fabric dyeing tank equipment, it is difficult to connect multiple sets of bolt holes at the bottom with the fixed bolts embedded on the ground, resulting in low installation efficiency and difficult docking, and posing safety hazards.
A dyeing tank fixing bracket is designed, including a dyeing tank main body, multiple sets of support columns and connecting plates. One side of the connecting plate is provided with a notch, and the outer wall of the notch is rotatably installed with auxiliary docking components. When the main body of the dyeing tank is lifted by lifting the equipment, components such as the right plate, the top rod and the U-shaped card rod are used to achieve rapid positioning and docking.
Through this technical solution, rapid docking of dyeing tank equipment is achieved, installation efficiency and docking quality are improved, and safety hazards of manual operation are reduced.
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Figure CN222907373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth dyeing equipment, in particular to a dye vat fixing bracket. Background Art
[0002] A fabric dye vat is a container specifically used for dyeing. The device is a large round or square container used to soak fabric or yarn in dye so that it absorbs the dye and obtains the desired color. The main function of the dye vat is to provide a suitable environment for the dye to fully contact the fabric or yarn, thereby achieving the purpose of dyeing;
[0003] When the large cloth dyeing vat is installed in the production workshop, the main body of the equipment is usually lifted by a crane, and then it is connected and installed with multiple sets of installation parts on the main body of the equipment through multiple sets of fixing bolts preset at the installation position on the ground of the production workshop.
[0004] The existing large-scale dyeing vat equipment has certain shortcomings. First, when installing the dyeing vat, the multiple groups of bolt holes at the bottom need to be connected with the fixing bolts pre-buried in the ground. However, when the dyeing vat body is suspended, the connection is difficult to carry out, and it is often necessary for multiple people to repeatedly check and adjust, resulting in low installation efficiency. If the connection is wrong, it may cause equipment damage and economic losses. In addition, the installation process requires repeated manual operations, which has certain safety hazards. Therefore, a dyeing vat fixing bracket is proposed. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a dye vat fixing bracket to solve the technical problems of low equipment docking and installation efficiency and great difficulty in docking and installation mentioned in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a dye vat fixing bracket, comprising a dye vat body and a plurality of support columns and a connecting plate, a notch is provided on one side of the outer wall of the connecting plate, and an auxiliary docking assembly is rotatably installed on the outer wall of the notch;
[0007] The auxiliary docking assembly includes a correction plate rotatably connected to the outer wall of the notch, the outer wall of the correction plate is penetrated by a movable groove, the inner sliding sleeve of the movable groove is provided with a push rod, the upper surface of the connecting plate is slidably inserted with a U-shaped clamping rod, and one end of the U-shaped clamping rod is slidably inserted in the movable groove.
[0008] By adopting the above technical solution, when using a lifting device to lift the main body of the dyeing vat, first, multiple groups of correcting plates are all attached to the outer wall of the embedded bolts, realizing the rapid positioning of the connecting plate and the embedded bolts. After using multiple groups of auxiliary docking components to adjust multiple groups of connecting plates, the lifting device continuously lowers the main body of the dyeing vat. Then, the force of the device's descent is used to push up the ejector rod. When the bottom surface of the correcting plate touches the ground, the ejector rod has pushed the U-shaped clamping rod out of the moving groove, releasing the limit on the correcting plate. At the same time, the spring is squeezed by the U-shaped clamping rod, and then the correcting plate flips outward. Finally, the rubber pad fits the ground with the correcting plate, completing the rapid docking operation, which can improve the docking efficiency and quality to a certain extent.
[0009] Further, multiple groups of strip-shaped grooves are penetrated through the outer wall of the connecting plate. The inner diameter of the strip-shaped grooves is slightly larger than the outer diameter of the ground embedded bolts. A rectangular through-hole with corresponding dimensions is penetrated through the position where the connecting plate contacts the U-shaped clamping rod. A limiting rod is fixed on the outer wall of the connecting plate, and the outer wall of the U-shaped clamping rod is in a sliding sleeve relationship with the limiting rod.
[0010] By adopting the above technical solution, multiple groups of strip-shaped grooves can cooperate with multiple groups of embedded bolts for fixation. The inner diameter of the strip-shaped grooves being slightly larger than the outer diameter of the ground embedded bolts facilitates passing through the embedded bolts and can reserve a certain amount of moving space to prevent squeezing and damaging the embedded bolts. The limiting rod can fix and limit the spring.
[0011] Further, the outer walls of the top and bottom of the correcting plate are both smooth curved surfaces, and rotating holes are symmetrically opened on the outer wall of the correcting plate.
[0012] By adopting the above technical solution, the rotating holes can provide conditions for the correcting plate to flip.
[0013] Further, a limiting ring is fixed on the outer wall of the ejector rod, and the outer walls of the top and bottom of the ejector rod are both smooth curved surfaces.
[0014] By adopting the above technical solution, the limiting ring can prevent the ejector rod from slipping off. The outer walls of the top and bottom of the ejector rod being both smooth curved surfaces can fit with the top surface of the correcting plate and the ground as much as possible to prevent the correcting plate from getting stuck during flipping.
[0015] Further, a rubber pad is fixedly installed on the outer wall of the correcting plate close to the connecting plate through multiple groups of bolts, and anti-slip grooves are opened on the outer wall of the rubber pad.
[0016] By adopting the above technical solution, the correcting plate can increase the contact area with the ground, making the equipment fixation more stable. At the same time, the rubber pad can play a buffering effect between the ground. The anti-slip grooves opened on the outer wall of the rubber pad can strengthen the friction with the ground and enhance the fixing strength of the main body of the dyeing vat.
[0017] Furthermore, a circular sliding hole of corresponding size is opened at the contact position between the U-shaped clamping rod and the limiting rod, a limiting ring groove is fixed at the center position of the upper surface of the U-shaped clamping rod, and the outer wall of the bottom of the other end of the U-shaped clamping rod is a smooth curved surface.
[0018] By adopting the above technical solution, the spring can be strengthened and limited by the limiting ring groove to prevent the spring from offsetting too much when deforming, which affects the use effect. The outer wall of the bottom of the other end of the U-shaped clamping rod is a smooth curved surface, which will not get the correction plate stuck when the correction plate is flipped, thereby ensuring smooth operation of the component.
[0019] Furthermore, a spring is sleeved on the outer wall of the limiting rod, a limiting cap is fixed on the outer wall at the top end of the limiting rod, and the top end of the spring is in contact with the limiting cap.
[0020] By adopting the above technical solution, the spring can ensure that the U-shaped clamping rod is always pressed downward to ensure the limiting strength of the correction plate, and the limiting cap can limit the spring to ensure the normal operation of the equipment.
[0021] Furthermore, the orientations of the plurality of groups of auxiliary docking components are different.
[0022] By adopting the above technical solution, multiple groups of auxiliary docking components with different orientations can be used to perform docking operations in the X-axis direction and the Y-axis direction when the dye vat main body is installed, thereby ensuring the accuracy of docking.
[0023] In summary, the utility model mainly has the following beneficial effects:
[0024] The utility model uses a lifting device to lift the dye vat main body, firstly, multiple groups of straightening plates are all fitted into the outer wall of the embedded bolts, so as to realize the rapid positioning of the connecting plate and the embedded bolts. After the multiple groups of connecting plates are adjusted by using multiple groups of auxiliary docking components, the lifting device continues to lower the dye vat main body, and then uses the descending force of the equipment to lift the push rod. When the bottom surface of the straightening plate contacts the ground, the push rod has pushed the U-shaped clamping rod out of the moving groove, and the limit on the straightening plate is released. At the same time, the spring is squeezed by the U-shaped clamping rod, and then the straightening plate is flipped outward. Finally, the rubber pad and the straightening plate are fitted into the ground, and the rapid docking operation is completed, which can improve the docking efficiency and the docking quality to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is the front view of the utility model;
[0026] Figure 2 This is a disassembled diagram of the auxiliary docking assembly of the utility model;
[0027] Figure 3 It is a detailed structural drawing of the push rod, the correction plate and the bracket of the utility model;
[0028] Figure 4It is the cross-sectional view of the present utility model;
[0029] Figure 5 of the present utility model Figure 4 detailed enlarged view at position A.
[0030] In the figure: 1, the main body of the dyeing vat; 2, the support column; 21, the connecting plate; 22, the strip-shaped groove; 23, the notch; 3, the auxiliary docking component; 31, the correction plate; 311, the moving groove; 32, the ejector rod; 33, the rubber pad; 34, the U-shaped clamping rod; 35, the limiting rod; 36, the spring. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as limiting the present utility model.
[0032] Next, according to the overall structure of the present utility model, its embodiments will be described.
[0033] A fixing bracket for a dyeing vat, as Figure 1 - Figure 5 shown, includes the main body 1 of the dyeing vat, multiple groups of support columns 2 and connecting plates 21. A notch 23 is formed on the outer wall of one side of the connecting plate 21, and an auxiliary docking component 3 is rotatably installed on the outer wall of the notch 23;
[0034] The auxiliary docking component 3 includes a correction plate 31 rotatably connected to the outer wall of the notch 23. A moving groove 311 is formed through the outer wall of the correction plate 31. A ejector rod 32 is slidably sleeved inside the moving groove 311. A U-shaped clamping rod 34 is slidably inserted through the upper surface of the connecting plate 21, and one end of the U-shaped clamping rod 34 is slidably inserted into the moving groove 311.
[0035] When lifting the main body 1 of the dyeing vat by using a lifting device, first, multiple groups of correction plates 31 are all attached to the outer wall of the embedded bolt to achieve rapid positioning of the connecting plate 21 and the embedded bolt. After adjusting multiple groups of connecting plates 21 by using multiple groups of auxiliary docking components 3, the lifting device continuously lowers the main body 1 of the dyeing vat, and then the ejector rod 32 is pushed up by the force of the device's descent. When the bottom surface of the correction plate 31 touches the ground, the ejector rod 32 has pushed the U-shaped clamping rod 34 out of the inside of the moving groove 311, releasing the limit on the correction plate 31. At the same time, the spring 36 is compressed by the U-shaped clamping rod 34, and then the correction plate 31 flips outward. Finally, the rubber pad 33 and the correction plate 31 are attached to the ground to complete the rapid docking operation, which can improve the docking efficiency and docking quality to a certain extent.
[0036] Please refer to Figure 2 - Figure 5, a plurality of strip-shaped grooves 22 are penetrated through the outer wall of the connecting plate 21. The inner diameter of the strip-shaped groove 22 is slightly larger than the outer diameter of the ground embedded bolt. A rectangular through hole with corresponding dimensions is penetrated through the contact position between the connecting plate 21 and the U-shaped clamping rod 34. A limiting rod 35 is fixed on the outer wall of the connecting plate 21, and the outer walls of the U-shaped clamping rod 34 and the limiting rod 35 are in a sliding sleeve relationship.
[0037] The plurality of strip-shaped grooves 22 can cooperate with a plurality of embedded bolts for fixing. The inner diameter of the strip-shaped groove 22 being slightly larger than the outer diameter of the ground embedded bolt facilitates the penetration of the embedded bolt, and at the same time, a certain amount of movable space can be reserved to prevent the embedded bolt from being damaged by extrusion. The limiting rod 35 can fix and limit the spring 36.
[0038] Please refer to Figure 2 - Figure 3 , the outer walls of the top end and the bottom end of the correcting plate 31 are both smooth curved surfaces, and rotating holes are symmetrically opened on the outer wall of the correcting plate 31.
[0039] The rotating holes can provide conditions for the correcting plate 31 to flip.
[0040] Please refer to Figure 2 - Figure 5 , a limiting ring is fixed on the outer wall of the top rod 32, and the outer walls of the top end and the low end of the top rod 32 are both smooth curved surfaces.
[0041] The limiting ring can prevent the top rod 32 from slipping off. The outer walls of the top end and the low end of the top rod 32 being both smooth curved surfaces can fit with the top surface and the ground of the correcting plate 31 as much as possible to prevent the correcting plate 31 from getting stuck during flipping.
[0042] Please refer to Figure 3 - Figure 5 , a rubber pad 33 is fixedly installed on the outer wall of the side of the correcting plate 31 close to the connecting plate 21 through a plurality of bolts, and anti-slip grooves are opened on the outer wall of the rubber pad 33.
[0043] The correcting plate 31 can increase the contact area with the ground, making the equipment fixation more stable. At the same time, the rubber pad 33 can play a buffering effect between the rubber pad 33 and the ground. The anti-slip grooves opened on the outer wall of the rubber pad 33 can strengthen the friction with the ground and enhance the fixing strength of the dyeing vat body 1.
[0044] Please refer to Figure 2 - Figure 5 , circular sliding holes with corresponding dimensions are opened at the contact position between the U-shaped clamping rod 34 and the limiting rod 35. A limiting ring groove is fixed at the center position of the upper surface of the U-shaped clamping rod 34, and the bottom outer wall of the other end of the U-shaped clamping rod 34 is a smooth curved surface.
[0045] The spring 36 can be strengthened and limited through the limiting ring groove to prevent the spring 36 from deviating too far during deformation, which may affect the use effect. The bottom outer wall of the other end of the U-shaped clamping rod 34 is a smooth curved surface, so that it will not get stuck with the correction plate 31 when the correction plate 31 is flipped, ensuring the smooth operation of the component.
[0046] Please refer to Figure 2 - Figure 5 A spring 36 is sleeved on the outer wall of the limiting rod 35. A limiting cap is fixed on the outer wall of the top end of the limiting rod 35, and the top end of the spring 36 is in contact with the limiting cap.
[0047] The spring 36 can ensure that the U-shaped clamping rod 34 is always pressed downward, guaranteeing the limiting strength for the correction plate 31. The limiting cap can limit the spring 36 to ensure the normal operation of the equipment.
[0048] Please refer to Figure 1 The orientations of multiple groups of auxiliary docking components 3 are all different.
[0049] With multiple groups of auxiliary docking components 3 with different orientations, docking operations in the X-axis direction and Y-axis direction can be carried out during the installation of the dyeing vat main body 1, ensuring the docking accuracy.
[0050] The working principle of the present utility model is as follows: When the dyeing vat main body 1 is to be lifted by a lifting device, first, multiple correction plates 31 are all attached to the outer wall of the embedded bolt to achieve rapid positioning of the connecting plate 21 and the embedded bolt. After multiple groups of auxiliary docking components 3 are used to adjust multiple connecting plates 21, the lifting device continuously lowers the dyeing vat main body 1, and then the ejector rod 32 is jacked up by the force of the equipment's descent. When the bottom surface of the correction plate 31 touches the ground, the ejector rod 32 has jacked the U-shaped clamping rod 34 out of the moving groove 311, releasing the limit on the correction plate 31. At the same time, the spring 36 is squeezed by the U-shaped clamping rod 34, and then the correction plate 31 flips outward. Finally, the rubber pad 33 and the correction plate 31 are attached to the ground to complete the rapid docking operation, which can improve the docking efficiency and quality to a certain extent.
[0051] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereto. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions, and variations that do not contribute creatively to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. A dye vat fixing bracket, comprising a dye vat body (1) and a plurality of groups of support columns (2) and connecting plates (21), characterized in that: A notch (23) is formed on one side outer wall of the connecting plate (21), and an auxiliary docking assembly (3) is rotatably mounted on the outer wall of the notch (23); The auxiliary docking assembly (3) comprises a correction plate (31) rotatably connected to the outer wall of the notch (23); a movable groove (311) is formed through the outer wall of the correction plate (31); a push rod (32) is slidably sleeved inside the movable groove (311); a U-shaped clamping rod (34) is slidably inserted through the upper surface of the connecting plate (21); one end of the U-shaped clamping rod (34) is slidably inserted into the movable groove (311).
2. A dye vat fixing bracket according to claim 1, characterized in that: The outer wall of the connecting plate (21) is penetrated by a plurality of strip grooves (22), the inner diameter of the strip grooves (22) is slightly larger than the outer diameter of the ground embedded bolts, a rectangular through hole of corresponding size is penetrated at the contact position between the connecting plate (21) and the U-shaped clamping rod (34), a limiting rod (35) is fixed to the outer wall of the connecting plate (21), and the outer wall of the U-shaped clamping rod (34) and the limiting rod (35) are in a sliding sleeve connection relationship.
3. The dye vat fixing bracket according to claim 1, characterized in that: The top outer wall and the bottom outer wall of the correction plate (31) are both smooth curved surfaces, and the outer wall of the correction plate (31) is symmetrically provided with rotation holes.
4. The dye vat fixing bracket according to claim 1, characterized in that: A limiting ring is fixed on the outer wall of the push rod (32), and the outer wall at the top end and the outer wall at the bottom end of the push rod (32) are both smooth curved surfaces.
5. The dye vat fixing bracket according to claim 1, characterized in that: A rubber pad (33) is fixedly mounted on the outer wall of one side of the correction plate (31) close to the connection plate (21) by means of multiple groups of bolts, and an anti-slip groove is provided on the outer wall of the rubber pad (33).
6. The dye vat fixing bracket according to claim 1, characterized in that: A circular sliding hole of corresponding size is provided at the contact position between the U-shaped clamping rod (34) and the limiting rod (35), a limiting annular groove is fixed at the center position of the upper surface of the U-shaped clamping rod (34), and the outer wall at the bottom of the other end of the U-shaped clamping rod (34) is a smooth curved surface.
7. The dye vat fixing bracket according to claim 2, characterized in that: The outer wall of the limiting rod (35) is sleeved with a spring (36), the top outer wall of the limiting rod (35) is fixed with a limiting cap, and the top of the spring (36) is in contact with the limiting cap.
8. The dye vat fixing bracket according to claim 1, characterized in that: The orientations of the multiple groups of auxiliary docking components (3) are different.