Powder feeding device for zinc impregnation processing of metal products

By designing a zinc seepage powder loading device including movable plates and barrier plates, the problem of insufficient zinc powder during long-term or large-scale zinc seepage is solved, and the uniform addition and sealing of zinc seepage raw materials are achieved, ensuring the uniformity and sustainability of zinc seepage effect.

CN222908032UActive Publication Date: 2025-05-27JIANGSU DINGZHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421506457.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-27
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the long-term or large-scale zinc seepage process, the initial zinc powder may be insufficient, and supplementation is required in the middle to maintain the zinc seepage reaction and ensure the uniformity and sustainability of the zinc seepage effect.

Method used

A powder feeding device for zinc-permeable processing of metal products is designed, including a zinc-permeable furnace, furnace door, feed port and sealing sleeve. An intercepting structure is installed inside the sealing sleeve. Through the movement of the movable plate and the blocking plate, the zinc-permeable raw materials are uniformly added and sealed, allowing the middle-of-the-way replenishment of raw materials during the zinc-permeable process.

Benefits of technology

Through this device, zinc seepage raw materials can be evenly added to the zinc filtration furnace, ensuring the uniformity and sustainability of the zinc seepage effect, while allowing the raw materials to be added safely during operation, avoiding the impact on the temperature of the zinc filtration furnace.

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Abstract

The utility model discloses a powder feeding device for sherardizing of metal products, which relates to the technical field of sherardizing and comprises a zinc melting furnace, two furnace doors and a feed port, the two furnace doors are symmetrically hinged to two ends of the zinc melting furnace, and the feed port is positioned at the top of the zinc melting furnace; the powder feeding device for zinc impregnation processing of the metal products is provided with an intercepting structure, in the process that zinc impregnation raw materials are added into the zinc melting furnace from the feeding hopper, the feeding hopper is driven to move at the top of the sealing sleeve through movement of the movable plate, and the zinc impregnation raw materials are fed into the zinc melting furnace through the sealing sleeve. And meanwhile, in the moving process of a movable plate, a whole formed by a plurality of blocking plates is driven to contract, and the opening of a sealing sleeve is sealed, so that the sherardizing raw materials can be added when the zinc melting furnace operates, the temperature in the zinc melting furnace cannot be affected, and the service life of the sherardizing raw materials is prolonged. And the uniformity and continuity of the zinc impregnation effect are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of zinc permeation processing, in particular to a powder feeding device for zinc permeation processing of metal products. Background Technique

[0002] The zinc permeation processing of metal products is a surface treatment process. By diffusing zinc onto the surface of the metal substrate, a corrosion-resistant zinc-iron alloy layer is formed, thereby improving the corrosion resistance of the metal products.

[0003] For example, a feeding and guiding device for zinc permeation processing of metal products with the publication number of CN219752409U includes two fixed plates. Guide slides are installed at the upper and lower ends of one side surface of the fixed plates. A support mechanism is provided on one side of the fixed plates, and a guiding mechanism is provided on one side of the fixed plates. The support mechanism includes a support frame located on one side of the fixed plates. The guiding mechanism includes a guiding frame located on one side of the fixed plates. A driving frame is installed on the fixed plates. The beneficial effect of this utility model is that when lifting the storage basket, the storage basket can be moved above the guiding frame, and then the storage basket is moved downward. The vibration damping pad can damp the storage basket to prevent it from shaking. Then the storage basket can be moved inside the guiding frame, and the storage basket can be accurately dropped into the zinc permeation furnace through the guiding frame, improving the working efficiency, reducing the safety hazard, and preventing the storage basket from colliding with the zinc permeation furnace, which can prevent the zinc permeation furnace from being damaged and extend the service life of the zinc permeation furnace.

[0004] In the above technical solution, a feeding and guiding device for zinc permeation processing of metal products generally optimizes the feeding device to achieve the optimization of the feeding process. In the actual operation process, during long-term or large-batch zinc permeation processes, the initially added zinc powder may be insufficient and needs to be supplemented midway to maintain the progress of the zinc permeation reaction and ensure the uniformity and continuity of the zinc permeation effect. Content of the Utility Model

[0005] The purpose of the utility model is to provide a powder feeding device for zinc permeation processing of metal products to solve the problem that in the long-term or large-batch zinc permeation process in the above background technique, the initially added zinc powder may be insufficient and needs to be supplemented midway to maintain the progress of the zinc permeation reaction.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A powder feeding device for zinc permeation processing of metal products includes a zinc melting furnace, furnace doors, and a feeding port. There are two furnace doors, and the two furnace doors are symmetrically hinged at both ends of the zinc melting furnace, and the feeding port is located at the top of the zinc melting furnace.

[0007] A sealing sleeve is fixedly connected to the top of the zinc melting furnace, and the sealing sleeve is located at the top of the feed inlet. An interception structure is arranged inside the sealing sleeve. The interception structure includes a movable plate slidably connected to the inner top of the sealing sleeve. An opening is provided in the middle of the movable plate, and the opening inside the movable plate communicates with the inside of the zinc melting furnace. A plurality of equally spaced chutes are provided on both sides of the sealing sleeve, and a blocking plate is slidably connected between two symmetrically distributed chutes. Sliding strips are fixedly connected to both sides of the blocking plate, and the blocking plate is slidably connected between two symmetrically distributed chutes through the two sliding strips. Connecting rods are fixedly connected to both sides of the blocking plate, and slots are formed at the top and bottom of the blocking plate for the two connecting rods. The connecting rods are slidably connected inside the slots of another blocking plate, and a plurality of blocking plates form an integral body through the mutual sliding between the connecting rods, and the integral body formed by the plurality of blocking plates has elasticity.

[0008] Preferably, limiting grooves are provided on both sides of the bottom of the movable plate, and the inside of the limiting grooves is slidably connected to the connecting rods. Symmetrically distributed fixing plates are fixedly connected to the inner bottom of the sealing sleeve, and the top of the fixing plates is slidably connected to the connecting rods.

[0009] Preferably, the limiting grooves at the bottom of the movable plate are located at the upper end of the integral body formed by the plurality of blocking plates, and the fixing plates are located at the lower end of the integral body formed by the plurality of blocking plates.

[0010] Preferably, symmetrically distributed fixing blocks are fixedly connected to both ends of the top of the sealing sleeve, and two symmetrically distributed lead screws are rotatably connected between the two fixing blocks. Symmetrically distributed slide rails are fixedly connected to both sides of the sealing sleeve.

[0011] Preferably, one end of the lead screw penetrates through the fixing block, and a driven wheel is fixedly connected to the end of the lead screw penetrating through the fixing block. A motor is fixedly connected to one end of the sealing sleeve near the driven wheel, and a rotating wheel is fixedly connected to the output end of the motor. The rotating wheel and the two driven wheels are rotationally connected by a belt.

[0012] Preferably, a moving plate is fixedly connected to the top of the movable plate, and two symmetrically distributed threaded sleeves are fixedly connected to both sides of the top of the moving plate. The inside of the threaded sleeve is threadedly connected to the lead screw. Load-bearing strips are fixedly connected to both sides of the bottom of the moving plate, and the load-bearing strips are slidably connected to the outside of the symmetrically distributed slide rails on both sides of the sealing sleeve.

[0013] Preferably, a feed hopper is fixedly connected to the top of the moving plate. The feed hopper is provided with a narrow middle and wide ends. A fixing ring is fixedly connected to the outside of the middle of the feed hopper, and a plurality of annularly distributed contact heads are fixedly connected to the inside of the fixing ring. The contact heads extend to the middle inside the feed hopper.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] The powder feeding device for zincizing processing of a metal product is provided with an interception structure. During the process of adding zincizing raw materials from the feed hopper into the zinc melting furnace, the movement of the movable plate drives the feed hopper to move on the top of the sealing sleeve, so that the zincizing raw materials can be evenly added into the zinc melting furnace. At the same time, during the movement of the movable plate, a whole formed by driving a plurality of blocking plates shrinks, sealing the opening of the sealing sleeve, enabling the zinc melting furnace to add zincizing raw materials during operation without affecting the temperature inside the zinc melting furnace, and ensuring the uniformity and continuity of the zincizing effect.

[0016] Furthermore, the zincizing raw materials are added into the feed hopper from the upper end of the feed hopper and enter the zinc melting furnace after passing through the feed hopper. Due to the design of the feed hopper being narrow in the middle and wide at both ends, it can accelerate the flow of zinc powder, enabling the zinc powder to cover the metal surface more quickly and avoiding problems such as accumulation or uneven distribution.

[0017] Furthermore, during the process of the zincizing raw materials passing through the feed hopper, an annular static eliminator rod composed of a fixed ring and a contact head is arranged at the relatively narrow middle part of the feed hopper. During the process of the zincizing raw materials passing through the middle of the feed hopper, by applying high voltage to the contact head, the static electricity of the zincizing raw materials is removed, preventing the zincizing raw materials from adhering to the inside of the feed hopper due to static electricity. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is an exploded structural schematic diagram of the present utility model;

[0020] Figure 3 is a structural schematic diagram of the lead screw of the present utility model;

[0021] Figure 4 is a sectional structural schematic diagram of the sealing sleeve of the present utility model;

[0022] Figure 5 is a structural schematic diagram of the blocking plate of the present utility model;

[0023] Figure 6 is a bottom view structural solid diagram of the present utility model;

[0024] Figure 7 is a sectional structural schematic diagram of the feed hopper of the present utility model.

[0025] In the figure: 1, zinc melting furnace; 2, furnace door; 3, feed port; 4, sealing sleeve; 5, fixed block; 6, lead screw; 7, driven wheel; 8, motor; 9, rotating wheel; 10, movable plate; 11, fixed plate; 12, blocking plate; 13, connecting rod; 14, limiting groove; 15, sliding strip; 16, sliding groove; 17, feed hopper; 18, fixed ring; 19, contact head; 20, moving plate; 21, threaded sleeve; 22, load-bearing strip. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] In a further preferred embodiment of the present utility model, as Figure 1 - Figure 6 shown, a powder feeding device for zinc infiltration processing of metal products includes a zinc melting furnace 1, a furnace door 2, and a feeding port 3. There are two furnace doors 2, and the two furnace doors 2 are symmetrically hinged at both ends of the zinc melting furnace 1, and the feeding port 3 is located at the top of the zinc melting furnace 1;

[0028] A sealing sleeve 4 is fixedly connected to the top of the zinc melting furnace 1, and the sealing sleeve 4 is located at the top of the feeding port 3. An intercepting structure is arranged inside the sealing sleeve 4. The intercepting structure includes a movable plate 10 slidably connected to the inner top of the sealing sleeve 4. An opening is provided in the middle of the movable plate 10, and the opening inside the movable plate 10 communicates with the inside of the zinc melting furnace 1. A plurality of equally spaced chutes 16 are provided on both sides of the sealing sleeve 4, and a blocking plate 12 is slidably connected between two symmetrically distributed chutes 16. Slide bars 15 are fixedly connected to both sides of the blocking plate 12, and the blocking plate 12 is slidably connected between two symmetrically distributed chutes 16 through the two slide bars 15. Connecting rods 13 are fixedly connected to both sides of the blocking plate 12, and slots are formed at the top and bottom of the blocking plate 12 for the two connecting rods 13. The connecting rod 13 is slidably connected inside the slot of another blocking plate 12, and a plurality of blocking plates 12 form a whole through the mutual sliding between the connecting rods 13, and the whole formed by the plurality of blocking plates 12 has elasticity.

[0029] Limit slots 14 are provided on both sides of the bottom of the movable plate 10, and the inside of the limit slots 14 is slidably connected to the connecting rod 13. Symmetrically distributed fixing plates 11 are fixedly connected to the inner bottom of the sealing sleeve 4, and the top of the fixing plate 11 is slidably connected to the connecting rod 13.

[0030] The limit slots 14 at the bottom of the movable plate 10 are located at the upper end of the whole formed by the plurality of blocking plates 12, and the fixing plates 11 are located at the lower end of the whole formed by the plurality of blocking plates 12.

[0031] Symmetrically distributed fixing blocks 5 are fixedly connected to both ends of the top of the sealing sleeve 4, and two symmetrically distributed lead screws 6 are rotatably connected between the two fixing blocks 5. Symmetrically distributed slide rails are fixedly connected to both sides of the sealing sleeve 4.

[0032] One end of the lead screw 6 penetrates inside the fixed block 5, and a driven wheel 7 is fixedly connected to the end of the lead screw 6 penetrating the fixed block 5. One end of the sealing sleeve 4 is fixedly connected to the driven wheel 7, and a motor 8 is fixedly connected to the other end of the sealing sleeve 4. The output end of the motor 8 is fixedly connected to a rotating wheel 9, and the rotating wheel 9 and the two driven wheels 7 are rotationally connected by a belt.

[0033] The top of the movable plate 10 is fixedly connected to a moving plate 20. Both sides of the top of the moving plate 20 are fixedly connected with two symmetrically distributed threaded sleeves 21, and the inside of the threaded sleeve 21 is threadedly connected to the lead screw 6. Both sides of the bottom of the moving plate 20 are fixedly connected with load-bearing bars 22, and the load-bearing bars 22 are slidably connected to the outer sides of the symmetrically distributed slide rails on both sides of the sealing sleeve 4.

[0034] The top of the moving plate 20 is fixedly connected to a feed hopper 17. The feed hopper 17 is arranged to be narrow in the middle and wide at both ends. The outside of the middle of the feed hopper 17 is fixedly connected to a fixing ring 18, and the inner side of the fixing ring 18 is fixedly connected with a plurality of annularly distributed contact heads 19, and the contact heads 19 extend to the middle inside the feed hopper 17.

[0035] In this powder feeding device for zinc infiltration processing of metal products, the rotation of the lead screw 6 drives the movement of the moving plate 20, so that the moving plate 20 drives the movable plate 10 to slide inside the sealing sleeve 4. During the movement of the movable plate 10, the movable plate 10 drives the blocking plate 12 in contact with it to move along with it through the limiting groove 14 at the bottom. During this process, the connecting rod 13 will slide inside the limiting groove 14. At the same time, the blocking plate 12 will also slide between the two sliding grooves 16 through the sliding strip 15. The mutual contact of the two blocking plates 12 through the connecting rod 13 enables the upper blocking plate 12 to drive the lower blocking plate 12, so that the whole formed by the multiple blocking plates 12 follows the movement of the movable plate 10 inside the sealing sleeve 4, making the whole formed by the blocking plates 12 expand and contract. During the process of adding zinc infiltration raw materials from the feed hopper 17 into the zinc melting furnace 1, the movement of the movable plate 10 drives the feed hopper 17 to move on the top of the sealing sleeve 4, so that the zinc infiltration raw materials can be evenly added into the zinc melting furnace 1. At the same time, during the movement of the movable plate 10, it drives the whole formed by the multiple blocking plates 12 to contract, sealing the opening of the sealing sleeve 4, so that the zinc melting furnace 1 can add zinc infiltration raw materials during operation without affecting the temperature inside the zinc melting furnace 1, ensuring the uniformity and continuity of the zinc infiltration effect;

[0036] The driving wheel 9 is driven to rotate by the motor 8, so that the driving wheel 9 drives two driven wheels 7 to rotate through a belt, and the two driven wheels 7 drive the lead screw 6 to rotate between the two fixed blocks 5. During the rotation of the lead screw 6, the lead screw 6 drives the moving plate 20 to move on the top of the sealing sleeve 4 through rotation inside the threaded sleeve 21. At the same time, the moving plate 20 will drive the load-bearing strip 22 to move outside the slide rails on both sides of the sealing sleeve 4, so that the moving plate 20 drives the movable plate 10 to move inside the sealing sleeve 4;

[0037] The zinc infiltration raw material is added into the inside of the feed hopper 17 from the upper end of the feed hopper 17, and enters the zinc melting furnace 1 after passing through the feed hopper 17. Due to the design of the feed hopper 17 with a narrow middle and wide ends, the flow of zinc powder can be accelerated, so that the zinc powder can cover the metal surface more quickly, avoiding the problems of accumulation or uneven distribution;

[0038] During the process of the zinc infiltration raw material passing through the inside of the feed hopper 17, an annular static eliminator composed of a fixed ring 18 and a contact 19 is arranged at the relatively narrow middle part of the feed hopper 17. During the process of the zinc infiltration raw material passing through the middle of the feed hopper 17, by applying high-voltage electricity to the contact 19, the static electricity of the zinc infiltration raw material is removed, preventing the zinc infiltration raw material from adhering to the inside of the feed hopper 17 due to static electricity.

[0039] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A powder feeding device for zincizing processing of metal products, comprising a zincizing furnace (1), a furnace door (2), and a feed port (3), wherein two furnace doors (2) are provided, and the two furnace doors (2) are symmetrically hinged at two ends of the zincizing furnace (1), and the feed port (3) is located at the top of the zincizing furnace (1); Features: The top of the zinc-making furnace (1) is fixedly connected to a sealing sleeve (4), and the sealing sleeve (4) is located at the top of the feed port (3). An interception structure is arranged inside the sealing sleeve (4), and the interception structure comprises a movable plate (10) slidably connected to the top of the inner side of the sealing sleeve (4), and an opening is arranged in the middle of the movable plate (10), and the opening inside the movable plate (10) is communicated with the inside of the zinc-making furnace (1), and a plurality of equally spaced slide grooves (16) are arranged on both sides of the sealing sleeve (4), and a blocking plate (12) is slidably connected between two symmetrically distributed slide grooves (16), and the blocking plate (12) is arranged to prevent the sealing sleeve (10) from sliding. 2) Both sides are fixedly connected with slide bars (15), and the blocking plate (12) is slidably connected between two symmetrically distributed slide grooves (16) through the two slide bars (15), both sides of the blocking plate (12) are fixedly connected with connecting rods (13), and the two connecting rods (13) form grooves at the top and bottom of the blocking plate (12), and the connecting rod (13) is slidably connected to the inside of the groove of another blocking plate (12), and the multiple blocking plates (12) are formed into a whole by sliding mutually between the connecting rods (13), and the whole formed by the multiple blocking plates (12) has retractability.

2. A powder feeding device for sherardizing of metal products according to claim 1, characterized in that: Limiting grooves (14) are provided on both sides of the bottom of the movable plate (10), and the inside of the air pump limiting grooves (14) is slidably connected to the connecting rod (13). The inner bottom of the sealing sleeve (4) is fixedly connected to symmetrically distributed fixing plates (11), and the top of the fixing plate (11) is slidably connected to the connecting rod (13).

3. A powder feeding device for sherardizing of metal products according to claim 2, characterized in that: The limiting groove (14) at the bottom of the movable plate (10) is located at the upper end of the whole formed by the plurality of blocking plates (12), and the fixed plate (11) is located at the lower end of the whole formed by the plurality of blocking plates (12).

4. A powder feeding device for sherardizing of metal products according to claim 1, characterized in that: Both ends of the top of the sealing sleeve (4) are fixedly connected to symmetrically distributed fixing blocks (5), and two symmetrically distributed screw rods (6) are rotatably connected between the two fixing blocks (5), and both sides of the sealing sleeve (4) are fixedly connected to symmetrically distributed slide rails.

5. A powder feeding device for sherardizing of metal products according to claim 4, characterized in that: One end of the screw rod (6) passes through the interior of the fixed block (5), and the end of the screw rod (6) passing through the fixed block (5) is fixedly connected to a driven wheel (7), one end of the driven wheel (7) of the sealing sleeve (4) is fixedly connected to a motor (8), and the output end of the motor (8) is fixedly connected to a rotating wheel (9), and the rotating wheel (9) and the two driven wheels (7) are rotationally connected via a belt.

6. A powder feeding device for sherardizing of metal products according to claim 1, characterized in that: The top of the movable plate (10) is fixedly connected to a moving plate (20), and two symmetrically distributed threaded sleeves (21) are fixedly connected to both sides of the top of the moving plate (20), and the inside of the threaded sleeve (21) is threadedly connected to the screw rod (6), and the bottom of the moving plate (20) is fixedly connected to load-bearing bars (22), and the load-bearing bars (22) are slidably connected to the outer sides of the slide rails symmetrically distributed on both sides of the sealing sleeve (4).

7. A powder feeding device for sherardizing of metal products according to claim 6, characterized in that: A feed hopper (17) is fixedly connected to the top of the moving plate (20), and the feed hopper (17) is configured to be narrow in the middle and wide at both ends. A fixing ring (18) is fixedly connected to the outer middle side of the feed hopper (17), and a plurality of contacts (19) distributed in an annular shape are fixedly connected to the inner side of the fixing ring (18), and the contacts (19) extend to the middle of the feed hopper (17).

Citation Information

Patent Citations

  • Feeding guide device for zinc impregnation processing of metal products

    CN219752409U