Cable-stayed embedded part and flexible photovoltaic support

By embedding the cable-stayed embedded parts of U-shaped steel bars and rib plates in the concrete cable-stayed foundation, the problem of large amount of steel used in the support in the flexible photovoltaic bracket is solved, and the installation efficiency and cost are reduced.

CN222909067UActive Publication Date: 2025-05-27上海尤汶新能源有限公司
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Patent Information

Application Number
CN202421950440.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The supporting capacity in existing flexible photovoltaic brackets uses a large amount of steel, which makes it difficult to install, resulting in high installation time and labor costs.

Method used

Cable-stayed embedded parts are used to form anchor connections and cable-stayed connection holes by embedding U-shaped steel bars and rib plates in concrete cable-stayed foundations, replacing the traditional support structure and simplifying the installation process.

Benefits of technology

Reduces installation labor hours and labor costs, saves material costs, and improves structural stability and installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable-stayed embedded part and a flexible photovoltaic support, and relates to the technical field of photovoltaic assembly installation, the cable-stayed embedded part comprises a concrete cable-stayed foundation, a U-shaped steel bar is pre-embedded in the concrete cable-stayed foundation, the inner side of the U-shaped end of the U-shaped steel bar is fixedly connected with a rib plate, and the rib plate is fixedly connected with the cable-stayed foundation. The straight ends of the U-shaped steel bars and a part of the rib plate are arranged in the concrete cable-stayed foundation to form anchoring connection, and a cable-stayed connecting hole penetrating through the front portion and the rear portion of the rib plate is formed in the portion, stretching out of the top face of the concrete cable-stayed foundation, of the rib plate. The cable-stayed embedded part is adopted by the flexible photovoltaic support. According to the cable-stayed embedded part, the U-shaped steel bars and the rib plates are combined to replace a support structure in the prior art, the U-shaped steel bars and the rib plates are pre-embedded when a concrete cable-stayed foundation is poured, the support structure does not need to be independently installed, installation working hours and labor cost are saved, and meanwhile material cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic module installation, and particularly relates to an inclined pull embedded part and a flexible photovoltaic bracket. Background Technique

[0002] A flexible photovoltaic module bracket is a new type of photovoltaic support structure. It is usually made of flexible materials, can adapt to changing terrains, reduce land occupation, and improve the overall stability and power generation efficiency of the photovoltaic system. The design of the flexible bracket allows the module to move within a certain range to adapt to the influence of wind force and other environmental factors, reducing damage caused by wind vibration.

[0003] Since the flexible bracket uses prestressed steel cables for tensioning, an inclined pull structure is required at the end to be connected to the inclined pull foundation to transfer the prestress to the inclined pull foundation to achieve balance. For example, the Chinese utility model patent with the publication number CN214626855U discloses a steel cable pulling structure for a photovoltaic bracket. In this scheme, an inclined pull support needs to be installed on the inclined pull foundation to connect the inclined pull cable. The inclined pull support is connected to the inclined pull foundation using multiple nuts and embedded parts. Multiple embedded parts and supports are required, which uses a lot of materials. The installation requires installing the support first, with many installation steps and high labor costs.

[0004] In view of this, it is necessary to propose an inclined pull embedded part and a flexible photovoltaic bracket to solve the problems of large steel consumption of the support and troublesome installation in the existing flexible photovoltaic bracket. Content of the Utility Model

[0005] The purpose of the utility model is to provide an inclined pull embedded part and a flexible photovoltaic bracket to solve the above technical problems existing in the prior art.

[0006] To achieve the above purpose, the utility model provides the following scheme:

[0007] An inclined pull embedded part includes a concrete inclined pull foundation, U-shaped steel bars embedded in the concrete inclined pull foundation, a rib plate fixedly connected to the inner side of the U-shaped end of the U-shaped steel bars, and a straight end of the U-shaped steel bars and a part of the rib plate are arranged inside the concrete inclined pull foundation to form an anchoring connection. A part of the rib plate extending out of the top surface of the concrete inclined pull foundation is provided with an inclined pull connection hole penetrating through the front and back thereof.

[0008] Optionally, the rib plate is fixedly connected to the middle position of the inner side of the U-shaped end of the U-shaped steel bars.

[0009] Optionally, a reinforcing rib plate perpendicular to the rib plate and extending to the front and rear sides of the rib plate is also fixedly connected to the inner side of the U-shaped end of the U-shaped steel bars.

[0010] Optionally, a part of the reinforcing rib plate is anchored inside the concrete inclined pull foundation.

[0011] Optionally, there are two rib plates, and the two rib plates are respectively fixedly connected to the front and rear sides of the U-shaped end of the U-shaped steel bar.

[0012] Optionally, the two rib plates are welded to the front and rear sides of the U-shaped end of the U-shaped steel bar.

[0013] A flexible photovoltaic support includes a first end post and a second end post respectively connected to two fixed bases, two connecting rods triangularly supported between the first end post and the second end post, at least two stay cables obliquely pulled between the tops of the first end post and the second end post, and a plurality of embedded parts for forming fixed points at the bottom ends of the plurality of stay cables; the embedded parts are the stay cable embedded parts described in any one of the above.

[0014] Optionally, the heights of the first end post and the second end post are different. One of the connecting rods is connected to the tops of the first end post and the second end post at both ends, and its inclination angle is consistent with the installation angle of the photovoltaic module.

[0015] Optionally, multiple groups of the first end post and the second end post are arranged at intervals in the vertical direction along the connection line of the first end post and the second end post. The stay cables are connected to the outside of a group of the first end post and the second end post at both edge positions. Component installation stay cables are connected between the tops of the first end posts and between the tops of the second end posts for installing photovoltaic modules.

[0016] Optionally, both the first end post and the second end post are hinged to the fixed base.

[0017] Compared with the prior art, the present invention discloses at least the following beneficial effects:

[0018] The stay cable embedded part of the present invention combines a U-shaped steel bar and a rib plate, replaces the support structure of the prior art, and only needs to embed the U-shaped steel bar and the rib plate well when pouring the concrete stay cable foundation, without separately installing the support structure, saving installation man-hours and labor costs, and at the same time saving material costs. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic structural diagram of Embodiment 1 of the present invention;

[0021] Figure 2Schematic diagram of the embedded part in Embodiment 1 of the present utility model;

[0022] Figure 3 Three - view drawings of the embedded part in Embodiment 1 of the present utility model;

[0023] Figure 4 Schematic diagram of the structure of Embodiment 2 of the present utility model;

[0024] Figure 5 Schematic diagram of the structure of the embedded part in Embodiment 2 of the present utility model;

[0025] Figure 6 Three - view drawings of the embedded part in Embodiment 2 of the present utility model;

[0026] Figure 7 Front view of Embodiment 3 of the present utility model;

[0027] Figure 8 Top view of Embodiment 3 of the present utility model;

[0028] Figure 9 Stereo structure diagram of Embodiment 3 of the present utility model;

[0029] Figure 10 For Figure 9 Partial enlarged view at position A in;

[0030] Figure 11 Connection relationship diagram of the fixed base and the end column in Embodiment 3 of the present utility model;

[0031] Figure 12 Effect diagram of the use of Embodiment 3 of the present utility model.

[0032] In the figure: 1, concrete cable - stayed foundation; 2, U - shaped steel bar; 3, first rib plate; 4, reinforcing rib plate; 5, cable - stayed connection hole; 6, second rib plate; 7, third rib plate; 8, component installation cable; 9, photovoltaic module; 10, hinge shaft; 11, fixed base; 12, mounting seat; 13, first end column; 14, second end column; 15, first connecting rod; 16, second connecting rod; 17, anchor; 18, cable - stayed cable; 19, connecting piece; 20, anchor bolt. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0034] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] Embodiment 1:

[0036] Embodiment 1 of the present utility model provides a stay - cable embedded part. Referring to Figures 1 to 3 as shown, where Figure 1 is the three - dimensional structure diagram of the stay - cable embedded part, Figure 2 is the structural schematic diagram of the embedded part in the stay - cable embedded part, Figure 3 is the three - view drawing of the embedded part in the stay - cable embedded part, Figure 3 in which (a) is the front view, (b) is the right view, and (c) is the top view. As shown in the figure, the stay - cable embedded part of this embodiment includes a concrete stay - cable foundation 1 and an embedded part poured in the concrete stay - cable foundation 1; the concrete stay - cable foundation 1 is a cylindrical cement - concrete pier column, most of the embedded part is embedded in the concrete stay - cable foundation 1, and a small part is exposed on the upper surface of the concrete stay - cable foundation 1; the embedded part includes a U - shaped steel bar 2 and a first rib plate 3 fixedly connected to the inner side of the U - shaped end of the U - shaped steel bar 2. The first rib plate 3 fills the inner side of the U - shaped end of the U - shaped steel bar 2, that is, the edge of the first rib plate 3 is in good contact with the inner side of the U - shaped steel bar 2. Specifically, a U - shaped solid metal plate adapted to the inner side size of the U - shaped end can be selected as the first rib plate 3 and welded to the inner side of the U - shaped steel bar 2. Among them, a stay - cable connection hole 5 is opened in the middle of the first rib plate 3, and this hole is used to connect the stay - cable 18 or rod.

[0037] To improve the structural stability, as Figure 1 shown, a second rib plate 6 is provided in the direction perpendicular to the stay - cable direction F. The second rib plate 6 is specifically perpendicular to the first rib plate 3 and the U - shaped steel bar 2. A notch is opened on the second rib plate 6, and the notch of the second rib plate 6 is inserted into the first rib plate 3, so that the second rib plate 6 vertically enters the inner side of the U - shaped end of the U - shaped steel bar 2, and then the second rib plate 6 is welded to the first rib plate 3, making the second rib plate 6, the first rib plate 3, and the U - shaped steel bar 2 an integral embedded part. The first rib plate 3 and the second rib plate 6 enhance the vertical and horizontal stress - bearing performance and prevent the embedded part from deforming when being tensioned.

[0038] During production, the part of the embedded part below the stay - cable connection hole 5 is completely embedded in the concrete stay - cable foundation 1, and the U - shaped end faces the direction of the structure to be stay - cable - pulled. After the concrete is completely solidified, the stay - cable 18 or rod can be passed through the stay - cable connection hole 5 of the embedded part through the connector 19 to realize the connection with the stay - cable embedded part of this embodiment.

[0039] Embodiment 2:

[0040] Embodiment 2 of the present utility model provides another stay - cable embedded part. Referring to Figures 4 to 6 as shown, where Figure 4 is the three - dimensional structure diagram of the stay - cable embedded part,Figure 5 It is a structural schematic diagram of the embedded part in the stay-cable embedded part. Figure 6 It is the three-view drawing of the embedded part in the stay-cable embedded part. Figure 6 Among them, (a) is the front view, (b) is the right view, and (c) is the top view. As shown in the figure, the stay-cable embedded part of this embodiment includes a concrete stay-cable foundation 1 and an embedded part cast in the concrete stay-cable foundation 1; the same as the embodiment, the main body of the embedded part is also a U-shaped steel bar 2. The difference is that in this embodiment, two rib plates are arranged on the front and back sides of the U-shaped end of the U-shaped steel bar 2, namely rib plate two 6 and rib plate three 7. Rib plate two 6 and rib plate three 7 are respectively welded on both sides of the U-shaped steel bar 2, and stay-cable connection holes 5 are opened in the middle of the two rib plates.

[0041] Embodiment Three:

[0042] Referring to Figures 7 to 12 As shown, Embodiment Three of the present utility model provides a flexible photovoltaic bracket, which includes the stay-cable embedded part described in any one of Embodiment One or Embodiment Two. Taking the stay-cable embedded part of Embodiment One applied to this embodiment as an example, the flexible photovoltaic bracket of this embodiment includes: a first end post 13 and a second end post 14 respectively connected to two fixed bases 11, a first connecting rod 15 and a second connecting rod 16 triangularly supported between the first end post 13 and the second end post 14, at least two stay cables 18 obliquely pulled at the tops of the first end post 13 and the second end post 14, and a plurality of embedded parts for forming fixed points at the bottom ends of the plurality of stay cables 18; the embedded part is the stay-cable embedded part described in any one of the above.

[0043] For a further optimized solution, the heights of the first end post 13 and the second end post 14 are different. The first end post 13 is high and the second end post 14 is low. The two ends of the first connecting rod 15 are connected to the tops of the first end post 13 and the second end post 14, and its inclination angle is consistent with the installation angle of the photovoltaic module 9.

[0044] For a further optimized solution, the stay cable 18 and the embedded part are connected by a connecting piece 19. As Figure 10 shown, the connecting piece 19 specifically includes a slider fixedly connected to one end of the stay cable 18 and a U-shaped screw rod sleeved in the stay-cable connection hole 5. The two straight ends of the U-shaped screw rod penetrate through the slider and are locked by nuts. The prestress of the stay cable 18 can be adjusted by adjusting the position of the nuts.

[0045] For a further optimized solution, both the first end post 13 and the second end post 14 are hinged to the fixed base 11. As Figure 11 shown, an installation seat 12 is threadedly connected above the fixed base 11. A base foot 20 is fixedly connected to the bottom of the end post (including the first end post 13 and the second end post 14). The base foot 20 is rotatably connected to the installation seat 12 through a hinge shaft 10, and the axial direction of the hinge shaft 10 is consistent with the connection direction of the first end post 13 and the second end post 14, that is, the rotation direction of the end post is consistent with the pulling force direction of the stay cable 18.

[0046] For a further optimized solution, multiple groups of the first end posts 13 and the second end posts 14 are arranged at intervals in the vertical direction along the connection line of the first end post 13 and the second end post 14. The stay cables 18 are connected to the outer sides of a group of the first end posts 13 and the second end posts 14 at two edge positions. Component installation stay cables 8 are connected between the tops of the first end posts 13 and between the tops of the second end posts 14 for installing photovoltaic modules 9, as Figure 12 shown.

[0047] The details not elaborated in the present utility model are conventional technical means well known to those skilled in the art.

[0048] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0049] The above-described embodiments are only descriptions of the preferred modes of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model shall fall within the protection scope determined by the claims of the present utility model.

Claims

1. A diagonal embedded part, characterized in that: The invention comprises a concrete diagonal-stayed foundation (1), a U-shaped steel bar (2) pre-embedded in the concrete diagonal-stayed foundation (1), a rib plate fixedly connected to the inner side of the U-shaped end of the U-shaped steel bar (2), a straight end of the U-shaped steel bar (2) and a part of the rib plate arranged inside the concrete diagonal-stayed foundation (1) to form an anchor connection, and a part of the rib plate extending out of the top surface of the concrete diagonal-stayed foundation (1) is provided with a diagonal-stayed connection hole (5) penetrating the front and rear of the rib plate.

2. The oblique-stayed embedded part according to claim 1, characterized in that: The rib plate is fixedly connected to the middle position inside the U-shaped end of the U-shaped steel bar (2).

3. The oblique-stayed embedded part according to claim 2, characterized in that: A reinforcing rib plate (4) is also fixedly connected to the inner side of the U-shaped end of the U-shaped steel bar (2), the reinforcing rib plate being perpendicular to the rib plate and extending to the front and rear sides of the rib plate.

4. The oblique-stayed embedded part according to claim 3, characterized in that: A portion of the reinforcing rib plate (4) is anchored inside the concrete inclined-stayed foundation (1).

5. The oblique-stayed embedded part according to claim 1, characterized in that: There are two rib plates, which are respectively fixed to the front and rear sides of the U-shaped end of the U-shaped steel bar (2).

6. The oblique-stayed embedded component according to claim 5, characterized in that: The two rib plates are welded to the front and rear sides of the U-shaped end of the U-shaped steel bar (2).

7. A flexible photovoltaic support, characterized in that: It comprises an end column one (13) and an end column two (14) respectively connected to two fixed bases (11), two connecting rods triangularly supported between the end column one (13) and the end column two (14), at least two inclined cables (18) inclined at the top of the end column one (13) and the end column two (14), and a plurality of embedded parts for forming fixed points from the bottom ends of the plurality of inclined cables (18); the embedded parts are the inclined embedded parts described in any one of claims 1 to 6.

8. The flexible photovoltaic support according to claim 7, characterized in that: The end column 1 (13) and the end column 2 (14) have different heights, and the two ends of one of the connecting rods are connected to the top ends of the end column 1 (13) and the end column 2 (14), and its inclination angle is consistent with the installation angle of the photovoltaic module (9).

9. The flexible photovoltaic support according to claim 8, characterized in that: A plurality of groups of the end columns (13) and the end columns (14) are arranged at intervals in the vertical direction along the line connecting the end columns (13) and the end columns (14), the inclined cables (18) are connected to the outer sides of a group of the end columns (13) and the end columns (14) at two edge positions, and component installation cables (8) are connected between the top ends of the end columns (13) and between the top ends of the end columns (14) for installing photovoltaic components (9).

10. The flexible photovoltaic support according to claim 7, characterized in that: The end column one (13) and the end column two (14) are both hinged to the fixed base (11).

Citation Information

Patent Citations

  • Steel cable traction structure for photovoltaic support

    CN214626855U