Prefabricated wallboard mounting device

By designing a prefabricated wall panel installation device that includes adjustment mechanism and lifting mechanism, the problem that existing devices cannot adapt to wall panels of different sizes is solved, and stable and efficient wall panel installation is achieved.

CN222909497UActive Publication Date: 2025-05-27CHENGDU WANHENG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421944613.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The existing prefabricated wall panel installation devices cannot adapt to prefabricated wall panels of different sizes, which makes it easy to be unable to grab or fall during the installation process, causing damage and reducing the practicality of the device.

Method used

A prefabricated wall panel installation device is designed, including an adjustment mechanism and a lifting mechanism. The adjustment mechanism drives the clamp to move through the cylinder, and the clamps and the cylinders adjust the distance between the clamps to adapt to wall panels of different sizes. The lifting mechanism drives the rotating rod and lifting rope through the motor to lift and install the wall panel.

Benefits of technology

The device can adapt to prefabricated wall panels of different sizes through the coordination mechanism and the cylinder, so as to avoid being unable to grab or fall, improve installation efficiency and reduce the risk of damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prefabricated wallboards, and discloses a prefabricated wallboard mounting device which comprises a machine body, an adjusting mechanism is arranged on one side of the machine body, a lifting mechanism is arranged on one side of the machine body, and a mounting mechanism is arranged above the adjusting mechanism. According to the prefabricated wallboard mounting device, by arranging the adjusting mechanism, in the working process of mounting a prefabricated wallboard through the prefabricated wallboard mounting device, a switch of an air cylinder a can be turned on firstly, under the action of the air cylinder a, a clamping plate is driven by the air cylinder a to move, and then the prefabricated wallboard can be clamped through the clamping plate and the air cylinder a; under the action of an air cylinder a, the distance between the clamping plates can be properly adjusted, and the phenomena that due to the fact that the sizes of the prefabricated wallboards are different, the installation device can only grab the prefabricated wallboards with the size within a certain range, and when the prefabricated wallboards are large or small, the prefabricated wallboards cannot be grabbed and fall off easily are avoided; therefore, the prefabricated wallboard is easy to damage.
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Description

Technical Field

[0001] The utility model relates to the technical field of precast wall panels, and specifically relates to a precast wall panel installation device. Background Technique

[0002] Reinforced concrete slab-shaped components for building assembly are processed in prefabrication factories or construction sites, which are simply called wall panels or wall boards. Using precast concrete wall panels to build prefabricated large-panel buildings can improve the degree of factory and mechanized construction, reduce on-site wet operations, save on-site labor, overcome seasonal influences, and shorten the building construction period.

[0003] After retrieval, the existing patent (publication number: CN208532074U) discloses a precast wall panel installation device, including: a support frame, an electric hoist, a pulley assembly, a steel wire rope, and a hook assembly. The pulley assembly and the electric hoist are both fixed on the support frame, and the pulley assembly is located at the top of the support frame, and the electric hoist is located below the pulley assembly. One end of the steel wire rope is connected to the electric hoist, and the other end bypasses the pulley assembly and is connected to the hook assembly. This device hoists the precast wall panel by fixing the electric hoist on the support frame and cooperating with the steel wire rope and the hook assembly. After the wall panel is suspended in the air, the precast wall panel is slowly lowered to the installation position manually, achieving the effect of easily and conveniently hoisting and installing the precast wall panel, and improving work efficiency.

[0004] However, during the installation process of the existing precast wall panel installation device for precast wall panels, due to the different sizes of precast wall panels, the installation device can only grasp precast wall panels within a certain range. When the precast wall panel is larger or smaller, the precast wall panel is likely to be unable to be grasped and is likely to fall, resulting in easy damage to the precast wall panel and greatly reducing the practicality of the installation device.

[0005] Therefore, a precast wall panel installation device is proposed for the above problems. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] Aiming at the deficiencies of the existing technology, the utility model provides a precast wall panel installation device, which solves the problems mentioned in the above background technology that during the installation process of the existing precast wall panel installation device for precast wall panels, due to the different sizes of precast wall panels, the installation device can only grasp precast wall panels within a certain range. When the precast wall panel is larger or smaller, the precast wall panel is likely to be unable to be grasped and is likely to fall, resulting in easy damage to the precast wall panel and greatly reducing the practicality of the installation device.

[0008] (2) Technical Solutions

[0009] To achieve the above object, the present utility model provides the following technical solutions: A precast wall panel installation device, including a machine body, on one side of the machine body is provided an adjustment mechanism, on one side of the machine body is provided a lifting mechanism, and above the adjustment mechanism is provided an installation mechanism;

[0010] The adjustment mechanism includes a chute, the chute is opened on the surface of the machine body, inside the chute is fitted with a slider, on the surface of the slider is fixedly connected a rack, below the rack is meshed and connected a gear, inside the gear is sleeved a rotating shaft, on one side of the rack is provided a clamping plate, there are two clamping plates, on the surface of the clamping plate is provided a shaft pin, on one side of the shaft pin is provided a cylinder a, and the shaft pin is symmetrically arranged with respect to the central axis of the cylinder a.

[0011] As a preferred solution, on the outer side of the clamping plate is provided a hinge a, and on one side of the hinge a is fixedly connected a connecting block.

[0012] As a preferred solution, below the connecting block is provided a claw body, on one side of the claw body is provided a protective pad, and through the surface of the protective pad is provided a fixing bolt.

[0013] As a preferred solution, above the connecting block is fixedly connected a threaded shaft a, above the threaded shaft a is provided a cylinder b, and above the cylinder b is provided a threaded shaft b.

[0014] As a preferred solution, the lifting mechanism includes a fixed ring, the fixed ring is provided above the adjustment mechanism, on the surface of the fixed ring is opened a limiting groove, and inside the limiting groove is provided a limiting rod.

[0015] As a preferred solution, inside the fixed ring is provided a lifting rope, the lifting rope is wound around the surface of a rotating rod, and on one side of the rotating rod is provided a motor.

[0016] As a preferred solution, the installation mechanism includes a hinge b, the hinge b is fixedly connected above the machine body, and on one side of the hinge b is provided an installation block.

[0017] As a preferred solution, the installation block is of an "L" - shaped structure, below the installation block is welded a spring, and on one side of the installation block is provided a rubber soft pad.

[0018] The present utility model provides a precast wall panel installation device. It has the following beneficial effects:

[0019] (1) The precast wall panel installation device is provided with an adjustment mechanism. During the installation process of the precast wall panel, the switch of cylinder a can be turned on first. Under the action of cylinder a, the clamping plate is driven to move by cylinder a. Then, the precast wall panel can be clamped by the clamping plate and cylinder a. And under the action of cylinder a, the distance between the clamping plates can be adjusted appropriately to avoid the situation that due to the different sizes of precast wall panels, the installation device can only grasp precast wall panels within a certain range of sizes. When the precast wall panel is too large or too small, it is easy to occur that the precast wall panel cannot be grasped and is prone to falling, resulting in easy damage to the precast wall panel. At the same time, under the action of the rotating shaft, the gear is driven to rotate by the rotating shaft, the gear drives the rack to move, and the rack drives the clamping plate to move, thereby limiting the moving position of the clamping plate. And under the action of the pin, the pin can make cylinder a perform an arc-shaped movement.

[0020] (2) The precast wall panel installation device is provided with an adjustment mechanism. During the installation process of the precast wall panel, the switch of cylinder b can be turned on first. Under the action of cylinder b, the connecting block is driven to move by cylinder b, and then the angle of the claw body is adjusted. And under the action of screw shaft a and screw shaft b, cylinder b can perform an arc-shaped movement. At the same time, under the action of hinge a, the connecting block can be rotated to achieve an arc-shaped movement effect. And the precast wall panel can be fixed by the claw body. At the same time, under the action of the protective pad, it can play a protective role when the precast wall panel is installed. Description of the Drawings

[0021] Figure 1 It is a schematic side view external structure diagram of the present utility model;

[0022] Figure 2 It is a schematic structure diagram of the adjustment mechanism of the present utility model;

[0023] Figure 3 It is a schematic structure diagram of the lifting mechanism of the present utility model;

[0024] Figure 4 It is a schematic structure diagram of the installation mechanism of the present utility model.

[0025] Wherein: 1. Machine body; 2. Adjusting mechanism; 201. Sliding groove; 202. Slide block; 203. Rack; 204. Gear; 205. Rotating shaft; 206. Clamp plate; 207. Axle pin; 208. Cylinder a; 2061. Hinge a; 2062. Connecting block; 2063. Claw body; 2064. Protective pad; 2065. Fixing bolt; 2066. Threaded shaft a; 2067. Cylinder b; 2068. Threaded shaft b; 3. Lifting mechanism; 301. Fixed ring; 302. Limiting groove; 303. Limiting rod; 304. Lifting rope; 305. Rotating rod; 306. Motor; 4. Mounting mechanism; 401. Hinge b; 402. Mounting block; 403. Spring; 404. Rubber soft pad. Detailed implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figure 1 and Figure 4 The present invention provides a technical solution: a precast wall panel installation device, including a machine body 1, an adjusting mechanism 2 is arranged on one side of the machine body 1, a lifting mechanism 3 is arranged on one side of the machine body 1, a mounting mechanism 4 is arranged above the adjusting mechanism 2, the mounting mechanism 4 includes a hinge b401, the hinge b401 is fixedly connected above the machine body 1, a mounting block 402 is arranged on one side of the hinge b401, the mounting block 402 is of an "L" - shaped structure, a spring 403 is welded below the mounting block 402, and a rubber soft pad 404 is arranged on one side of the mounting block 402.

[0028] Wherein: during the working process of the precast wall panel installation device for installing the precast wall panel, by setting the adjusting mechanism 2, it can be avoided that during the working process of installing the precast wall panel, due to the different sizes of the precast wall panels, the installation device can only grasp precast wall panels within a certain range of sizes. When the precast wall panel is larger or smaller, the precast wall panel is likely to be unable to be grasped and is likely to fall off, resulting in damage to the precast wall panel and greatly reducing the practicality of the installation device.

[0029] Please refer to Figure 2, a precast wall panel installation device. The adjusting mechanism 2 includes a chute 201 which is opened on the surface of the machine body 1. A slider 202 is fitted inside the chute 201. A rack 203 is fixedly connected to the surface of the slider 202. A gear 204 is meshed and connected below the rack 203. A rotating shaft 205 is sleeved inside the gear 204. A clamping plate 206 is arranged on one side of the rack 203. There are two clamping plates 206. A shaft pin 207 is arranged on the surface of the clamping plate 206. A cylinder a 208 is arranged on one side of the shaft pin 207. The shaft pin 207 is symmetrically arranged with respect to the central axis of the cylinder a 208. A hinge a 2061 is arranged on the outside of the clamping plate 206. A connecting block 2062 is fixedly connected to one side of the hinge a 2061. A claw body 2063 is arranged below the connecting block 2062. A protective pad 2064 is arranged on one side of the claw body 2063. A fixing bolt 2065 is penetrated through the surface of the protective pad 2064. A threaded shaft a 2066 is fixedly connected above the connecting block 2062. A cylinder b 2067 is arranged above the threaded shaft a 2066. A threaded shaft b 2068 is arranged above the cylinder b 2067.

[0030] Among them: During the working process of the precast wall panel installation device for installing the precast wall panel, the switch of the cylinder a 208 can be turned on first. Under the action of the cylinder a 208, the cylinder a 208 drives the clamping plate 206 to move. Then, the precast wall panel can be clamped by the clamping plate 206 and the cylinder a 208. And under the action of the cylinder a 208, the distance between the clamping plates 206 can be appropriately adjusted to avoid the situation that because the sizes of the precast wall panels are different, the installation device can only grab precast wall panels within a certain range of sizes. When the precast wall panel is larger or smaller, it is easy for the precast wall panel to fail to be grabbed and easy to fall off, resulting in easy damage to the precast wall panel. At the same time, under the action of the rotating shaft 205, the rotating shaft 205 drives the gear 204 to rotate, the gear 204 drives the rack 203 to move, and the rack 203 drives the clamping plate 206 to move, thereby limiting the moving position of the clamping plate 206. And under the action of the shaft pin 207, the shaft pin 207 can play an arc-shaped movement effect on the cylinder a 208. The switch of the cylinder b 2067 can be turned on first. Under the action of the cylinder b 2067, the cylinder b 2067 drives the connecting block 2062 to move, thereby adjusting the angle of the claw body 2063. And under the action of the threaded shaft a 2066 and the threaded shaft b 2068, an arc-shaped movement effect can be played on the cylinder b 2067. At the same time, under the action of the hinge a 2061, the connecting block 2062 can be rotated to achieve an arc-shaped movement effect. And the precast wall panel can be fixed by the claw body 2063. At the same time, under the action of the protective pad 2064, when the precast wall panel is installed, a protective effect can be achieved.

[0031] Please refer to Figure 3, a precast wall panel installation device, the lifting mechanism 3 includes a fixing ring 301, the fixing ring 301 is arranged above the adjusting mechanism 2, a limiting groove 302 is formed on the surface of the fixing ring 301, a limiting rod 303 is arranged inside the limiting groove 302, a lifting rope 304 is arranged inside the fixing ring 301, the lifting rope 304 is wound around the surface of a rotating rod 305, and a motor 306 is arranged on one side of the rotating rod 305.

[0032] Among them: during the working process of the precast wall panel installation device for installing the precast wall panel, by providing the lifting mechanism 3, the switch of the motor 306 can be turned on. Under the action of the motor 306, the rotating rod 305 is driven by the motor 306 to rotate, and the rotating rod 305 drives the lifting rope 304 to rotate, thereby lifting the precast wall panel for subsequent installation. And by inserting the limiting rod 303 into the inside of the limiting groove 302, one end of the lifting rope 304 can be fixed.

[0033] The working principle of the present utility model is as follows: During the process of installing precast wall panels with the precast wall panel installation device, the switch of cylinder a 208 can be turned on first. Under the action of cylinder a 208, cylinder a 208 drives the clamping plate 206 to move. Then, the clamping plate 206 and cylinder a 208 can be used to clamp the precast wall panel. And under the action of cylinder a 208, the distance between the clamping plates 206 can be appropriately adjusted to avoid the situation that the installation device can only grasp precast wall panels within a certain size range due to the different sizes of precast wall panels. When the precast wall panel is larger or smaller, it is easy for the precast wall panel to not be grasped or to fall off, which is likely to cause damage to the precast wall panel. At the same time, under the action of the rotating shaft 205, the rotating shaft 205 drives the gear 204 to rotate, and the gear 204 drives the rack 203 to move. The rack 203 drives the clamping plate 206 to move, thereby limiting the moving position of the clamping plate 206. And under the action of the pin 207, the pin 207 can make cylinder a 208 perform an arc-shaped movement. The switch of cylinder b 2067 can be turned on first. Under the action of cylinder b 2067, cylinder b 2067 drives the connecting block 2062 to move, thereby adjusting the angle of the claw body 2063. And under the action of the threaded shaft a 2066 and the threaded shaft b 2068, cylinder b 2067 can perform an arc-shaped movement. At the same time, under the action of the hinge a 2061, the connecting block 2062 can be rotated to achieve an arc-shaped movement effect. And the claw body 2063 can be used to fix the precast wall panel. At the same time, under the action of the protective pad 2064, when installing the precast wall panel, it can play a protective role. Secondly, by providing a lifting mechanism 3, the switch of the motor 306 can be turned on. Under the action of the motor 306, the motor 306 drives the rotating rod 305 to rotate, and the rotating rod 305 drives the lifting rope 304 to rotate, thereby lifting the precast wall panel for subsequent installation. And by inserting the limiting rod 303 into the inner side of the limiting groove 302, one end of the lifting rope 304 can be fixed.

[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A prefabricated wall panel installation device, comprising a body (1), characterized in that: An adjusting mechanism (2) is provided on one side of the machine body (1), a lifting mechanism (3) is provided on one side of the machine body (1), and a mounting mechanism (4) is provided above the adjusting mechanism (2); The adjusting mechanism (2) comprises a slide groove (201), wherein the slide groove (201) is provided on the surface of the machine body (1), a slider (202) is installed inside the slide groove (201), a rack (203) is fixedly connected to the surface of the slider (202), a gear (204) is meshingly connected below the rack (203), a rotating shaft (205) is sleeved inside the gear (204), a clamping plate (206) is provided on one side of the rack (203), the clamping plate (206) is provided at two locations, an axle pin (207) is provided on the surface of the clamping plate (206), a cylinder a (208) is provided on one side of the axle pin (207), and the axle pin (207) is symmetrically arranged with respect to the central axis of the cylinder a (208).

2. A prefabricated wall panel installation device according to claim 1, characterized in that: A hinge a (2061) is arranged on the outer side of the clamping plate (206), and a connecting block (2062) is fixedly connected to one side of the hinge a (2061).

3. A prefabricated wall panel installation device according to claim 2, characterized in that: A claw body (2063) is provided below the connection block (2062), a protective pad (2064) is provided on one side of the claw body (2063), and a fixing bolt (2065) is provided through the surface of the protective pad (2064).

4. A prefabricated wall panel installation device according to claim 3, characterized in that: A threaded shaft a (2066) is fixedly connected to the top of the connection block (2062), a cylinder b (2067) is arranged above the threaded shaft a (2066), and a threaded shaft b (2068) is arranged above the cylinder b (2067).

5. The prefabricated wall panel installation device according to claim 1, characterized in that: The lifting mechanism (3) comprises a fixing ring (301), the fixing ring (301) is arranged above the adjusting mechanism (2), a limiting groove (302) is provided on the surface of the fixing ring (301), and a limiting rod (303) is provided inside the limiting groove (302).

6. A prefabricated wall panel installation device according to claim 5, characterized in that: A lifting rope (304) is arranged inside the fixing ring (301), and the lifting rope (304) is wound around the surface of a rotating rod (305). A motor (306) is arranged on one side of the rotating rod (305).

7. The prefabricated wall panel installation device according to claim 1, characterized in that: The mounting mechanism (4) comprises a hinge b (401), the hinge b (401) being fixedly connected to the top of the machine body (1), and a mounting block (402) being provided on one side of the hinge b (401).

8. A prefabricated wall panel installation device according to claim 7, characterized in that: The mounting block (402) is an "L"-shaped structure, a spring (403) is welded below the mounting block (402), and a rubber cushion (404) is provided on one side of the mounting block (402).

Citation Information

Patent Citations

  • Prefabricated wallboard installation device

    CN208532074U