Paint spray booth paint slag collecting device
By designing a paint slag collection device in the paint spray room, using the combination of installation shell, handheld rod and slag shovel board, the problems of cumbersome cleaning operations, many consumables and inconvenient cleaning at high places in the prior art are solved, and efficient and flexible paint slag cleaning effect is achieved.
Patent Information
- Application Number
- CN202421446459.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When cleaning paint slag in the spray paint room, the prior art is complicated to operate and there are many consumables, especially the paint slag in high places, and the cleaning efficiency and cost-effectiveness are relatively low.
A paint slag collection device for spray painting room is designed, including an installation shell, a handheld rod and a slag plate. Through the combination of the installation shell and a handheld rod, it can flexibly extend to a high place; the combination of the slag plate and the drying assembly can effectively clean and process the paint slag; the knock-on assembly is used to shake off the residual paint slag and improve cleaning efficiency.
It achieves flexible operation, convenient cleaning and maintenance, and high cleaning efficiency, and can effectively remove paint slag from high places in the spray paint room, reduces cleaning costs and improves work efficiency.
Smart Images
Figure CN222918909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint residue collection, in particular to a paint residue collection device for a spray booth. Background Art
[0002] A spray booth is a room that provides a working environment for spray painting. When spray painting is carried out, in addition to being sprayed on the surface of the target object, a large amount of flying paint splashes elsewhere, and the paint adhering to the wall surface of the spray booth forms paint residue that needs to be cleaned.
[0003] When cleaning the paint residue, generally, organic solvents are sprayed on the adhering paint residue, and a flocculant is added to the cleaning waste liquid for washing down the paint residue to make the paint residue float, coagulate and then separate the paint residue. After drying the paint residue, corresponding treatment is carried out. This method consumes a lot of materials and requires many operations, and has a low cost performance when cleaning a small amount of paint residue. In addition, this method is inconvenient for treating some paint residues at higher positions, such as the paint residues adhering to the ceiling or the high positions of the side walls. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a paint residue collection device for a spray booth, which has the advantages of flexible operation, convenient cleaning and maintenance, and high cleaning efficiency.
[0005] The technical solution of the utility model is as follows:
[0006] A paint residue collection device for a spray booth includes a mounting shell and a handheld rod. The mounting shell is formed by combining two frustums of a pyramid that are symmetrically arranged up and down. The bottom of the mounting shell is detachably connected to the top end of the handheld rod. The inside of the mounting shell is hollow and has an opening at the top. A number of slag shoveling plates are evenly arranged inside the mounting shell in the same row. The upper part of the slag shoveling plate extends out of the opening. The lower part of the slag shoveling plate is detachably connected to the inner wall of the mounting shell. The front of the slag shoveling plate is the side for shoveling the paint residue. The front of the slag shoveling plate faces the opening. A space for the paint residue to pass through is left between the front of the slag shoveling plate and the front edge of the opening. A drying component and a knocking plate component are arranged inside the mounting shell. The drying component is located on one side facing the front of the slag shoveling plate, and the knocking plate component is located on one side facing the back of the slag shoveling plate. The knocking end of the knocking plate component can hit the back of the slag shoveling plate. A power storage component is arranged at the bottom of the mounting shell. The drying component and the knocking plate component are respectively electrically connected to the power storage component.
[0007] Preferably, a fixing seat is arranged on the back inside the slag shoveling plate. A number of grooves are arranged on the fixing seat. The shape of the grooves corresponds to the shape of the lower part of the slag shoveling plate. Threaded holes leading to the back of the mounting shell are arranged on the grooves. Fixing screws can be screwed into the threaded holes. Through holes corresponding to the threaded holes are arranged on the lower part of the slag shoveling plate. When the lower part of the slag shoveling plate is inserted into the grooves, the through holes overlap with the threaded holes, and the fixing screws screwed into the threaded holes can penetrate through the through holes.
[0008] Preferably, the knocking plate assembly includes a motor, a rotating head, and a rubber rod. A motor corresponding to each slag shoveling plate is provided on the back inside the installation shell. A rotating head is provided on the driving rod of the motor. A pair of rubber rods are symmetrically provided on the rotating head. The rubber rod can turn around the rotating head towards the back of the slag shoveling plate, and the length of the rubber rod is greater than the distance between the rotating head and the back of the slag shoveling plate.
[0009] Preferably, a limiting block corresponding to each slag shoveling plate is provided on the back inside the installation shell. When the slag shoveling plate is in a static state, the limiting block abuts against the back of the slag shoveling plate.
[0010] Preferably, the drying assembly includes a heating tube, a protection tube, a mounting seat, and a support seat. Mounting seats are provided at the left and right ends inside the installation shell, and a support seat is provided in the middle. Heating tubes are respectively provided between the two mounting seats and the support seat. The heating tube is located below the front of the slag shoveling plate, and a protection tube is sleeved outside the heating tube.
[0011] Preferably, the power storage assembly includes a heat insulation plate and a storage battery. A heat insulation plate is provided at the bottom of the installation shell, and a storage battery is provided at the bottom of the heat insulation plate.
[0012] Preferably, a connecting sleeve with internal threads is provided at the bottom of the installation shell, and a connecting head with external threads is provided at the top of the handheld rod. The connecting head is threadedly connected to the connecting sleeve.
[0013] Preferably, an anti-slip sleeve is sleeved on the handheld rod.
[0014] The beneficial technical effects of the present utility model are as follows:
[0015] 1. Through the combined use of the installation shell, the handrail, and the slag shoveling plate, it enables the staff to conveniently remove the paint slag on the ceiling or the high positions on the side walls in the paint spraying room. The operation is flexible, and the subsequent cleaning and maintenance are convenient. When cleaning the paint spraying room, the staff can extend the installation shell to the ceiling or the high positions on the side walls by means of the handheld rod. In the way that the front of the slag shoveling plate faces the paint slag, the paint slag on the wall surface is shoveled off through the part of the slag shoveling plate extending out of the opening. The shoveled paint slag falls into the installation shell through the opening for temporary storage. Since the installation shell is composed of two symmetrically arranged quadrangular pyramids up and down, when the installation shell is tilted at a certain angle, the temporarily stored paint slag slides from the bottom inside the installation shell to the depressions on both sides inside the installation shell, reducing the height change value of the upper surface of the paint slag and increasing the difficulty of the paint slag overflowing from the opening, expanding the operable space of the installation shell. After the paint slag in the paint spraying room is cleaned, after the installation shell is removed from the handheld rod and inverted, the temporarily stored paint slag can be easily poured out from the opening, and the slag shoveling plate can be disassembled from the installation shell, which is convenient for maintenance.
[0016] 2. The knocking plate assembly is used to knock the slag shoveling plate, and the vibration generated after the slag shoveling plate is knocked is used to shake off the paint slag remaining on the slag shoveling plate, avoiding too much paint slag remaining on the slag shoveling plate and affecting the slag shoveling ability, and improving the efficiency of cleaning the paint slag.
[0017] 3. The drying assembly is used to reduce the moisture content of the paint slag and inhibit the adhesion ability of the paint slag, thereby reducing the probability of the paint slag staying inside the slag shoveling plate and the installation shell, making it easier for the knocking assembly to clean the slag shoveling plate. When cleaning afterwards, the paint slag can be poured out of the installation shell more easily, and the poured paint slag is dried, which is convenient for subsequent processing; the drying assembly is located on one side facing the front of the slag shoveling plate, facilitating the drying assembly to dry the paint slag remaining on the front of the slag shoveling plate.
[0018] 4. The installation shell is equipped with a power storage assembly to supply power to the knocking plate assembly and the drying assembly. Compared with obtaining power from a power source at a fixed position using a power cord with a limited length, the power storage assembly moves with the installation shell and has a larger working range. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The technical solution of the present invention will be further described below with reference to the drawings.
[0020] Attached Figure 1 is the front view of the present invention.
[0021] Attached Figure 2 is the main perspective sectional view of the installation shell of the present invention.
[0022] Attached Figure 3 is the right perspective sectional view of the installation shell of the present invention.
[0023] Attached Figure 4 is the top view of the present invention.
[0024] In the figure: 1 - installation shell, 2 - hand-held rod, 3 - opening, 4 - slag shoveling plate, 5 - drying assembly, 6 - knocking plate assembly, 7 - power storage assembly, 8 - fixing seat, 9 - groove, 10 - threaded hole, 11 - fixing screw, 12 - through hole, 13 - motor, 14 - rotating head, 15 - rubber rod, 16 - limiting block, 17 - heating pipe, 18 - protection pipe, 19 - mounting seat, 20 - support seat, 21 - heat insulation plate, 22 - storage battery, 23 - connecting sleeve, 24 - connecting head, 25 - anti-slip sleeve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The present invention will be further described in detail below with reference to the drawings and specific embodiments.
[0026] Embodiment:
[0027] As Figures 1 to 4As shown in the figure, this embodiment provides a paint residue collection device for a spray booth, which includes a mounting shell 1 and a handheld rod 2. The mounting shell 1 is formed by combining two frustums of a pyramid that are symmetrically arranged up and down. The bottom of the mounting shell 1 is detachably connected to the top of the handheld rod 2. The inside of the mounting shell 1 is hollow and has an opening 3 at the top. A number of slag shoveling plates 4 are evenly arranged inside the mounting shell 1 in the same row. The upper part of the slag shoveling plate 4 extends out of the opening 3. The lower part of the slag shoveling plate 4 is detachably connected to the inner wall of the mounting shell 1. The front of the slag shoveling plate 4 is the side for shoveling the paint residue, and the front of the slag shoveling plate 4 faces the opening 3. There is a space for the paint residue to pass between the front of the slag shoveling plate 4 and the front edge of the opening 3. A drying component 5 and a knocking plate component 6 are arranged inside the mounting shell 1. The drying component 5 is located on one side facing the front of the slag shoveling plate 4, and the knocking plate component 6 is located on one side facing the back of the slag shoveling plate 4. The knocking plate end of the knocking plate component 6 can hit the back of the slag shoveling plate 4. A power storage component 7 is arranged at the bottom of the mounting shell 1. The drying component 5 and the knocking plate component 6 are electrically connected to the power storage component 7 respectively.
[0028] Through the combined use of the mounting shell 1, the handrail, and the slag shoveling plate 4, the staff can conveniently remove the paint residue on the ceiling or the high position of the side wall in the spray booth. The operation is flexible, and the subsequent cleaning and maintenance are convenient. When cleaning the spray booth, the staff can extend the mounting shell 1 to the ceiling or the high position of the side wall with the help of the handheld rod 2. In the way that the front of the slag shoveling plate 4 faces the paint residue, the paint residue on the wall surface is shoveled off through the part of the slag shoveling plate 4 that extends out of the opening 3. The shoveled paint residue falls into the mounting shell 1 through the opening 3 and is temporarily stored. Since the mounting shell 1 is formed by combining two frustums of a pyramid that are symmetrically arranged up and down, when the mounting shell 1 is tilted at a certain angle, the temporarily stored paint residue slides from the bottom of the mounting shell 1 to the depressions on both sides inside the mounting shell 1, reducing the height change value of the upper surface of the paint residue and increasing the difficulty of the paint residue overflowing from the opening 3, expanding the operable space of the mounting shell 1. After the paint residue in the spray booth is cleaned, after the mounting shell 1 is removed from the handheld rod 2 and inverted, the temporarily stored paint residue can be easily poured out from the opening 3, and the slag shoveling plate 4 can be removed from the mounting shell 1, which is convenient for maintenance. The knocking plate component 6 is used to knock the slag shoveling plate 4, and the vibration generated after the slag shoveling plate 4 is knocked is used to shake off the paint residue remaining on the slag shoveling plate 4, avoiding too much paint residue remaining on the slag shoveling plate 4 and affecting the slag shoveling ability, and improving the efficiency of cleaning the paint residue. The drying component 5 is used to reduce the moisture content of the paint residue and inhibit the adhesion ability of the paint residue, thereby reducing the probability of the paint residue staying on the slag shoveling plate 4 and inside the mounting shell 1, making it easier for the knocking component to clean the slag shoveling plate 4. When cleaning later, the paint residue can be more easily poured out from the mounting shell 1, and the poured paint residue has been dried, which is convenient for subsequent processing. The drying component 5 is located on one side facing the front of the slag shoveling plate 4, which is convenient for the drying component 5 to dry the paint residue remaining on the front of the slag shoveling plate 4. The mounting shell 1 is equipped with a power storage component 7 to supply power to the knocking plate component 6 and the drying component 5. Compared with obtaining power from a power source at a fixed position with a power cord of limited length, the power storage component 7 moves with the mounting shell 1, and the working range is larger.
[0029] Furthermore, a fixing seat 8 is provided on the back inside the slag shoveling plate 4. A plurality of grooves 9 are provided on the fixing seat 8. The shape of the grooves 9 corresponds to the shape of the lower part of the slag shoveling plate 4. Threaded holes 10 leading to the back of the mounting shell 1 are provided on the grooves 9. Fixing screws 11 can be screwed into the threaded holes 10. Through holes 12 corresponding to the threaded holes 10 are provided on the lower part of the slag shoveling plate 4. When the lower part of the slag shoveling plate 4 is inserted into the grooves 9, the through holes 12 overlap with the threaded holes 10, and the fixing screws 11 screwed into the threaded holes 10 can penetrate through the through holes 12.
[0030] The fixing seat 8 provides a stable mounting surface for the slag shoveling plate 4. The grooves 9 help the slag shoveling plate 4 accurately fall into the correct mounting position. The fixing screws 11 are used to fix the connection between the slag shoveling plate 4 and the grooves 9, and the fixing screws 11 are easy to operate, facilitating the staff to install and disassemble the slag shoveling plate 4.
[0031] Furthermore, the knocking plate assembly 6 includes a motor 13, a rotating head 14, and a rubber rod 15. Motors 13 corresponding to each slag shoveling plate 4 are provided on the back inside the mounting shell 1. A rotating head 14 is provided on the driving rod of the motor 13. A pair of rubber rods 15 are symmetrically provided on the rotating head 14. The rubber rods 15 can turn around the rotating head 14 towards the back of the slag shoveling plate 4, and the length of the rubber rods 15 is greater than the distance between the rotating head 14 and the back of the slag shoveling plate 4.
[0032] The motor 13 drives the rotating head 14 to rotate. The rotating rotating head 14 drives the rubber rods 15 to rotate. The rubber rods 15 can undergo elastic deformation, enabling the rubber rods 15 to squeeze through the gap between the rotating head 14 and the back of the slag shoveling plate 4 and continue to rotate. The continuously rotating rubber rods 15 repeatedly knock on the back of the slag shoveling plate 4, causing the slag shoveling plate 4 to vibrate to shake off the paint slag.
[0033] Furthermore, limit blocks 16 corresponding to each slag shoveling plate 4 are provided on the back inside the mounting shell 1. When the slag shoveling plate 4 is in a static state, the limit blocks 16 are in contact with the back of the slag shoveling plate 4.
[0034] The limit blocks 16 are used to share the pressure on the slag shoveling plate 4 during paint slag cleaning and to limit the amplitude of the slag shoveling plate 4 vibrating backward, reducing the time for the slag shoveling plate 4 to return to a static state when the knocking plate assembly 6 stops.
[0035] Furthermore, the drying assembly 5 includes heating tubes 17, protection tubes 18, mounting seats 19, and support seats 20. Mounting seats 19 are provided at the left and right ends inside the mounting shell 1, and a support seat 20 is provided in the middle. Heating tubes 17 are respectively provided between the two mounting seats 19 and the support seat 20. The heating tubes 17 are located below the front of the slag shoveling plate 4, and a protection tube 18 covers the outside of the heating tubes 17. The heating tubes 17 heat the paint slag through the protection tubes 18, and the protection tubes 18 separate the paint slag from the heating tubes 17 to prevent the paint slag from damaging the heating tubes 17.
[0036] Furthermore, the electricity storage component 7 includes a heat insulation plate 21 and a storage battery 22. The heat insulation plate 21 is provided at the bottom of the installation shell 1, and the storage battery 22 is provided at the bottom of the heat insulation plate 21. The heat insulation plate 21 is used to reduce the heat conducted by the installation shell 1 to the storage battery 22, and the storage battery 22 provides power for the drying component 5 and the knocking component.
[0037] Furthermore, a connecting sleeve 23 with internal threads is provided at the bottom of the installation shell 1, and a connecting head 24 with external threads is provided at the top of the handheld rod 2. The connecting head 24 is threadedly connected to the connecting sleeve 23.
[0038] Furthermore, an anti-slip sleeve 25 is sleeved on the handheld rod 2. The anti-slip sleeve 25 increases the friction force to prevent the handheld rod 2 from slipping out of the staff's hand and improves the use experience.
[0039] The working principle and usage process of the present utility model are as follows:
[0040] When cleaning the paint sludge, first start the drying component 5, then hold the handheld rod 2 and move the installation shell 1 to the wall surface to be cleaned, shovel the paint sludge in the way that the front surface of the slag shoveling plate 4 faces the paint sludge, collect the fallen paint sludge with the installation shell 1. During the operation, when it is found that there is too much paint sludge on the slag shoveling plate 4, start the knocking plate component 6 to shake off the paint sludge and restore the slag shoveling ability of the slag shoveling plate 4. After the paint sludge cleaning is completed, remove the installation shell 1 and the slag shoveling plate 4, pour out the paint sludge and maintain the slag shoveling plate 4.
[0041] The above is only a specific application example of the present utility model, which does not constitute any limitation to the protection scope of the present utility model. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the protection of the rights of the present utility model.
Claims
1. A paint residue collection device for a paint spraying room, characterized in that: The utility model comprises a mounting shell and a hand-held rod, wherein the mounting shell is shaped as two quadrangular pyramids which are symmetrical with each other in upper and lower directions, the bottom of the mounting shell is detachably connected to the top of the hand-held rod, the interior of the mounting shell is hollow and has an opening at the top, a plurality of slag shoveling plates in the same row are evenly arranged inside the mounting shell, the upper part of the slag shoveling plate extends out of the opening, the lower part of the slag shoveling plate is detachably connected to the inner wall of the mounting shell, the front side of the slag shoveling plate is the side shoveling toward the paint slag, the front side of the slag shoveling plate faces the opening, and a space for the paint slag to pass through is reserved between the front side of the slag shoveling plate and the front edge of the opening, a drying assembly and a knocking plate assembly are arranged inside the mounting shell, the drying assembly is located on the side facing the front side of the slag shoveling plate, the knocking plate assembly is located on the side facing the back side of the slag shoveling plate, the knocking plate end of the knocking plate assembly can hit the back side of the slag shoveling plate, and a power storage assembly is arranged at the bottom of the mounting shell, and the drying assembly and the knocking plate assembly are respectively electrically connected to the power storage assembly.
2. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: A fixing seat is provided on the back side of the slag shoveling plate, and a plurality of grooves are provided on the fixing seat. The shape of the grooves corresponds to the shape of the lower part of the slag shoveling plate. The grooves are provided with threaded holes leading to the back side of the mounting shell, and fixing screws can be screwed into the threaded holes. A through hole corresponding to the threaded hole is provided at the lower part of the slag shoveling plate. When the lower part of the slag shoveling plate is inserted into the groove, the through hole overlaps with the threaded hole, and the fixing screw screwed into the threaded hole can be inserted into the through hole.
3. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: The knocking plate assembly includes a motor, a rotating head and a rubber rod. The back side of the mounting shell is provided with motors corresponding to each slag shoveling plate. The driving rod of the motor is provided with a rotating head. The rotating head is symmetrically provided with a pair of rubber rods. The rubber rods can be turned around the rotating head to the back side of the slag shoveling plate. The length of the rubber rod is greater than the distance between the rotating head and the back side of the slag shoveling plate.
4. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: The back side of the installation shell is provided with a limiting block corresponding to each slag scraping plate. When the slag scraping plate is in a stationary state, the limiting block abuts against the back side of the slag scraping plate.
5. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: The drying assembly includes a heating tube, a protective tube, a mounting seat and a support seat. The left and right ends of the mounting shell are provided with mounting seats, and the middle is provided with a support seat. A heating tube is respectively provided between the two mounting seats and the support seat. The heating tube is located below the front side of the shovel plate, and the outside of the heating tube is covered with a protective tube.
6. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: The power storage assembly comprises a heat insulation board and a storage battery. The bottom of the mounting shell is provided with a heat insulation board, and the bottom of the heat insulation board is provided with a storage battery.
7. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: A connecting sleeve with internal threads is provided at the bottom of the installation shell, and a connecting head with external threads is provided at the top of the hand-held rod, and the connecting head is threadedly connected to the connecting sleeve.
8. A paint residue collection device for a paint spraying room according to claim 1, characterized in that: The hand-held rod is covered with an anti-slip cover.