Anti-scald welding device for electronic products
By designing protective sleeves and sensor alarm systems made of thermal insulation materials on the welding gun, the scalding problem caused by high temperature of the welding gun head after welding is solved, and the safety of use is improved.
Patent Information
- Application Number
- CN202421671199.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-15
AI Technical Summary
After the welding of the existing welding gun is completed, the gun tip is kept at high temperature, which may cause the operator to accidentally touch and burn.
A welding torch consisting of a protective sleeve made of thermal insulation material is designed. The protective sleeve isolates the welding torch tip from the outside after the welding operation is completed, and is equipped with a sensor and an alarm system to automatically monitor the temperature of the welding torch tip and issue a notification when the temperature drops to a safe range.
It effectively reduces the risk of operators being scalded by accidental touching the high-temperature welding torch head, significantly improves the safety of use, and reduces the risk of accidental injury during work.
Smart Images

Figure CN222919746U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of welding, and specifically relates to a welding device for electronic products that prevents scalding. Background Art
[0002] There is a heating element inside the soldering pen. When powered on, this element quickly heats up and maintains a constant temperature. During the welding process, the operator places the solder at the welding site, and the solder melts when heated, thus connecting the electronic components to the metal points on the circuit board.
[0003] In view of the problem that after the existing soldering gun completes welding, the gun head remains at a high temperature, which may cause the operator to accidentally touch it and get scalded, this new type of soldering gun adopts a special design to prevent such safety accidents. The new type of soldering gun includes a protective sleeve made of heat-insulating material. After the welding operation is completed, the protective layer isolates the soldering gun head from the outside world, thereby reducing the risk of the operator being scalded due to accidentally touching the gun head.
[0004] Such soldering guns may also be equipped with sensors and alarm systems. When the welding operation is completed and the temperature of the soldering gun head drops to a safe range, the system will automatically send a signal to notify the operator. Such a design significantly improves the use safety and reduces the risk of accidental injury during the work process. Content of the Utility Model
[0005] The utility model mainly provides a welding device for electronic products that prevents scalding, so as to solve the technical problems raised in the above background art.
[0006] The technical solution adopted by the utility model to solve the above technical problems is as follows:
[0007] A welding device for electronic products that prevents scalding, including a soldering gun housing and a welding rod discharge pipe provided on one side of the soldering gun housing. A soldering gun main body is sleeved inside the soldering gun housing, and a scald prevention protection cavity is provided outside the housing of the soldering gun main body;
[0008] In the scald prevention protection cavity, a first gasket, a first spring, and a protective sleeve are sequentially arranged from top to bottom. The first gasket is embedded in the top end inside the scald prevention protection cavity. The bottom end of the first spring always abuts against the top of the protective sleeve. When the first spring is compressed, the top end of the first spring will abut against the first gasket. Symmetrically arranged sliding grooves are provided on the outer wall of the protective sleeve, and limiting grooves are sequentially arranged at the ends of the sliding grooves.
[0009] Preferably, limiting components are symmetrically arranged on the outer wall of the soldering gun housing. A limiting block and a second spring are arranged inside the limiting components, and the second spring is sleeved on the limiting block.
[0010] Preferably, a heat insulation layer is sleeved on the outer wall of the soldering gun main body.
[0011] Preferably, a temperature monitoring alarm penetrating through the outer wall of the welding torch housing is provided on the main body of the welding torch.
[0012] Preferably, the electrode discharge pipe and the welding torch housing are interconnected by a movable connecting rod, and both connection points at the two ends of the movable connecting rod are detachable.
[0013] Preferably, a welding rod wiping ring is provided at the solder outlet of the electrode discharge pipe.
[0014] Preferably, a blocking plate is provided at the bottom of the sliding groove.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] Aiming at the problem that the gun head of the existing welding torch may remain at a high temperature after welding, which may cause accidental burns to the operator when touched, this new type of welding torch adopts a special design to prevent such safety accidents. The new type of welding torch includes a protective sleeve made of heat-insulating material. After the welding operation is completed, the protective layer isolates the gun head from the outside world, thereby reducing the risk of the operator being burned due to accidental contact with the gun head.
[0017] This welding torch is also equipped with a sensor and an alarm system. When the welding operation is completed and the temperature of the gun head drops to a safe range, the system will automatically send a signal to notify the operator. Such a design significantly improves the use safety and reduces the risk of accidental injury during the work process.
[0018] The following will explain and illustrate the present utility model in detail in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a three-dimensional effect diagram of the present utility model;
[0020] Figure 2 is an overall cross-sectional view of the present utility model;
[0021] Figure 3 is an enlarged cross-sectional view of Component A of the present utility model;
[0022] Figure 4 is a cross-sectional view of the welding torch housing of the present utility model;
[0023] Figure 5 is an enlarged cross-sectional view of Component B of the present utility model.
[0024] Description of the Drawings: 10. Welding torch housing; 20. Electrode discharge pipe; 11. Welding torch main body; 12. Anti-scald protection cavity; 121. First gasket; 122. First spring; 123. Protective sleeve; 13. Limiting component; 131. Limiting block; 132. Second spring; 133. Chute; 135. Limiting groove; 14. Temperature monitoring alarm; 30. Movable connecting rod; 21. Electrode wiping ring; 134. Baffle plate; 111. Heat insulation layer. Detailed implementation manners
[0025] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as "fixedly provided on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0028] Please refer specifically to the attached Figure 1 、 4 As shown in the figure, in a preferred embodiment of the present utility model, a welding device for electronic products that prevents scalding includes a welding torch housing 10 and an electrode discharge pipe 20 provided on one side of the welding torch housing 10. A welding torch main body 11 is sleeved inside the welding torch housing 10, and an anti-scald protection cavity 12 is provided outside the housing of the welding torch main body 11;
[0029] Inside the anti-scald protection cavity 12, a first gasket 121, a first spring 122, and a protective sleeve 123 are successively arranged from top to bottom. The first gasket 121 is embedded in the top end inside the anti-scald protection cavity 12. The bottom end of the first spring 122 always abuts against the top of the protective sleeve 123. When the first spring 122 is squeezed, the top end of the first spring 122 will abut against the first gasket 121. Symmetrically arranged on the outer wall of the protective sleeve 123 are sliding grooves 133, and limiting grooves 135 are successively arranged at the ends of the sliding grooves 133.
[0030] It should be noted that in this embodiment, when the welding torch housing 10 stops working and the limiting member 13 is pulled up, the first spring 122 will, due to the elastic force given by the compression spring, move the limiting block 131 onto the sliding groove 133, and then the acting force given by the compression spring will move the limiting groove 135 at the other end of the protective sleeve 123 onto the limiting block 131, and the protective sleeve 123 can completely enclose the welding torch head.
[0031] Please refer specifically to the attached Figure 5 As shown, in a preferred embodiment of the present invention, for a welding device for electronic products that prevents scalding, it is characterized in that symmetrically arranged on the outer wall of the welding torch housing 10 are limiting members 13. Inside the limiting members 13, there are a limiting block 131 and a second spring 132, and the second spring 132 is sleeved on the limiting block 131.
[0032] It should be noted that in this embodiment, when the limiting member 13 is pulled up, the limiting block 131 inside it will also be pulled up synchronously, and the second spring 132 will be compressed by the squeezing force, causing the protective sleeve 123 it limits to start moving under the action of the first spring 122.
[0033] Please refer specifically to the attached Figure 2 As shown, in a preferred embodiment of the present invention, for a welding device for electronic products that prevents scalding, it is characterized in that a heat insulation layer 111 is sleeved on the outer wall of the welding torch main body 11, and a temperature monitoring alarm 14 is provided on the welding torch main body 11 and penetrates through the outer wall of the welding torch housing 10.
[0034] It should be noted that in this embodiment, when the welding torch housing 10 starts to operate, the heating component inside starts to heat up to heat the welding head. When the temperature reaches the specified temperature, the temperature monitoring alarm 14 will light up the indicator light and emit an alarm sound.
[0035] Please refer specifically to the attached Figure 3 As shown, in a preferred embodiment of the present invention, a welding rod wiping ring 21 is provided at the tin outlet of the welding rod discharge pipe 20.
[0036] It should be noted that the welding rod is simply wiped by the welding rod wiping ring 21 provided at the tin outlet before being sent out from the welding rod discharge pipe 20, thereby reducing sputtering during welding.
[0037] The specific process of the present utility model is as follows:
[0038] After the present utility model is powered on, all the electrical components of the device are triggered to operate by the PLC.
[0039] When the welding work is completed, the welding gun housing 10 stops working, and the welding gun head of the welding gun body 11 is in a high-temperature state. Pull up the limit member 13, and the limit block 131 inside it will also be pulled up synchronously. The second spring 132 will be compressed by the extrusion force, and the limit block 131 is stretched beyond the blocking plate 134. Its protective sleeve 123 moves downward under the action of the first spring 122 until the limit block 131 is caught in the limit groove 135 at the upper end of the protective sleeve 123.
[0040] The first spring 122 will move the limit block 131 onto the sliding groove 133 due to the elastic force given by the compression spring, and then move the limit groove 135 at the other end of the protective sleeve 123 onto the limit block 131 by the acting force of the compression spring, and the protective sleeve 123 can completely cover the welding head of the welding gun housing 10.
[0041] When the welding gun housing 10 is about to start working, observe the temperature of the gun head displayed by the temperature monitoring alarm 14. When the temperature reaches the safe range, push the protective sleeve 123 into the limit groove 135 at the upper end, pull up the limit member 13, and the limit block 131 inside it will also be pulled up synchronously. The second spring 132 will be compressed by the extrusion force, and the limit block 131 will move on the sliding groove 133 until it reaches the blocking plate 134. Then pull up the limit member 13 again to stretch the limit block 131 beyond the blocking plate 134 and catch it in the limit groove 135 at the bottom of the protective sleeve 123.
[0042] The welding rod discharge pipe 20 connected by the movable connecting rod 30 will also discharge tin synchronously and evenly when the welding gun housing 10 is working. A welding rod wiping ring 21 is provided at the tin outlet of the welding rod discharge pipe 20 to wipe the welding rod to be melted and welded, thereby reducing the risk of welding sputtering.
[0043] The above has made an exemplary description of the present utility model in conjunction with the drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as this non-substantive improvement is made by adopting the method concept and technical solution of the present utility model, or the concept and technical solution of the present utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.
Claims
1. A scald-proof welding device for electronic products, comprising a welding gun housing (10) and a welding rod discharge pipe (20) arranged on one side of the welding gun housing (10), characterized in that The welding gun housing (10) is provided with a welding gun body (11) inside, and an anti-scalding protection cavity (12) is provided outside the housing of the welding gun body (11); The anti-scalding protection cavity (12) is provided with a first gasket (121), a first spring (122) and a protective sleeve (123) in sequence from top to bottom. The first gasket (121) is embedded in the top of the anti-scalding protection cavity (12). The bottom end of the first spring (122) is always in contact with the top of the protective sleeve (123). When the first spring (122) is squeezed, the top end of the first spring (122) will contact the first gasket (121). The outer wall of the protective sleeve (123) is symmetrically provided with sliding grooves (133). The ends of the sliding grooves (133) are sequentially provided with limiting grooves (135).
2. The scald-proof welding device for electronic products according to claim 1, characterized in that: A limiting component (13) is symmetrically arranged on the outer wall of the welding gun housing (10), a limiting block (131) and a second spring (132) are arranged inside the limiting component (13), and the second spring (132) is sleeved on the limiting block (131).
3. The scald-proof welding device for electronic products according to claim 1, characterized in that: A heat insulation layer (111) is sleeved and embedded on the outer wall of the welding gun body (11).
4. The scald-proof welding device for electronic products according to claim 1, characterized in that: The welding gun body (11) is provided with a temperature monitoring alarm (14) which penetrates through the outer wall of the welding gun housing (10).
5. The scald-proof welding device for electronic products according to claim 1, characterized in that: The welding rod discharge pipe (20) and the welding gun housing (10) are connected to each other via a movable connecting rod (30), and the connection points at both ends of the movable connecting rod (30) are detachable.
6. The scald-proof welding device for electronic products according to claim 1, characterized in that: A welding rod wiping ring (21) is provided at the discharge outlet of the welding rod discharge pipe (20).
7. The scald-proof welding device for electronic products according to claim 1, characterized in that: A blocking plate (134) is provided at the bottom of the slide groove (133).