Steel structure welding positioning device
By designing a steel structure welding positioning device including a frame, a storage rack, a lifting drive device, a positioning component and a connecting rod mechanism, the problems of insufficient compatibility of welding positioning devices and difficulty in cutting transfer in the prior art are solved, and efficient welding and cutting transfer of various types of steel structure frames are realized.
Patent Information
- Application Number
- CN202421787794.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The prior art welding positioning devices are not compatible with various types of steel structure frames, and due to the weight of the steel structure frame, it is difficult to remove and transfer.
A steel structure welding positioning device is designed, including a frame, a storage rack, a lifting drive device, a positioning assembly and a connecting rod mechanism. The connecting rod mechanism drives the positioning assembly to move synchronously or oppositely, adjusts the distance of the positioning plate to adapt to different types of steel structure frames, and uses lifting drive devices and pulleys to realize the positioning and unloading transfer of the steel structure frame.
Welding pre-positioning of various types of steel structure frames is realized, reducing the difficulty of cutting and transferring, and improving welding accuracy and efficiency.
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Figure CN222919921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel processing, and particularly relates to a steel structure welding positioning device. Background Art
[0002] Container houses are a common type of modular building. Container houses are usually made of steel materials and have high strength. A container house needs to first form a steel structure frame, and then install other structures on the steel structure frame to finally form a container house.
[0003] The steel structure frame includes two horizontal frames and two vertical frames. The corners of the horizontal frames and the vertical frames are connected by corner codes. The corner codes are usually provided with through holes for installing water pipes. During the assembly and welding process, these through holes can be used as positioning holes to position the corner codes, prevent deviation, and ensure welding accuracy.
[0004] Generally, a positioning device is used to pre-position the horizontal frames, vertical frames, and corner codes, and then welding is carried out after the positioning is completed. Such a structure can be referred to as a welding operation table disclosed in Chinese Patent Publication No. CN215699320U, which includes a base. A support column is fixedly arranged on the top surface of the base. A welding platform is arranged on the support column. The welding platform includes a platform plate. Two limiting plates are fixedly arranged on the platform plate. The two limiting plates are arranged at intervals and are vertically arranged. A sleeve positioning member is arranged on one side of the support column. The sleeve positioning member includes a positioning cylinder. The positioning cylinder is fixedly arranged on one side of the support column, and the axis of the positioning cylinder is vertically arranged.
[0005] The existing welding positioning devices are generally suitable for the welding pre-positioning of steel structure frames of the same model, with insufficient compatibility. Moreover, after welding is completed, due to the heavy weight of the steel structure frame, the difficulty of blanking and transferring is relatively large.
[0006] Therefore, the existing technology still needs to be improved and developed. Content of the Utility Model
[0007] In view of the deficiencies of the above-mentioned existing technology, the purpose of the present utility model is to provide a steel structure welding positioning device to solve the problems that the existing welding positioning device cannot perform welding pre-positioning on steel structure frames of multiple models and the blanking difficulty is large.
[0008] A steel structure welding positioning device includes a frame. A storage rack is provided at the upper end of the frame. A first lifting drive device driven along the z direction is provided inside the frame. The output end of the first lifting drive device is connected to a support plate. Two positioning components that can move along the y direction are provided on the support plate. The two positioning components move synchronously relative to or in the opposite direction through a linkage mechanism. The positioning component includes a sliding seat, a plurality of positioning plates fixed at the upper end of the sliding seat and spaced along the x direction, extension plates fixed at both ends of the sliding seat along the x direction, a mounting seat fixed on the extension plate and capable of adjusting the installation position along the x direction, a second lifting drive device fixed on the mounting seat and capable of driving along the z direction, and a limit post fixed to the output shaft of the second lifting drive device. A pulley for conveying along the y direction is provided at one end of the positioning plate facing the linkage mechanism. Avoidance holes for the positioning plate and the limit post to pass through and move along the y direction are provided on the storage rack.
[0009] Specifically, a strengthening column is provided on the frame. A mounting plate is fixed on the strengthening column. The first lifting drive device is fixed on the mounting plate. The support plate moves along the z direction above the mounting plate.
[0010] Specifically, universal casters are provided at the bottom of the frame.
[0011] Specifically, a guide rail along the y direction is provided on the support plate. A guide groove that slidably cooperates with the guide rail is provided at the bottom of the sliding seat.
[0012] Specifically, the linkage mechanism includes a bottom plate fixed on the guide rail, a push-pull device fixed on the bottom plate and driven along the y direction, a first connecting plate rotatably connected to the middle of the bottom plate, and two second connecting plates respectively hinged to both ends of the first connecting plate. The other ends of the two second connecting plates are respectively hinged to the two sliding seats. The output end of the push-pull device is fixedly connected to any one of the sliding seats.
[0013] Specifically, a driven wheel is connected to one end of the pulley. All the driven wheels on the same positioning component are synchronously driven by a belt. A motor and a driving wheel for driving the belt are further provided on any one of the positioning plates.
[0014] Specifically, the limit post is detachably fixed to the output shaft of the second lifting drive device.
[0015] Specifically, mounting holes along the x direction are provided on the extension plate. The mounting seat is fixed to the extension plate through the cooperation of bolt fasteners and the mounting holes.
[0016] The beneficial effects of the present utility model:
[0017] The steel structure welding positioning device of the utility model drives two positioning components to move synchronously relatively or oppositely according to the length of the vertical frame by using a linkage mechanism, adjusts the distance between two positioning plates opposite to each other in the y direction to be equal to the length of the vertical frame, then drives the supporting plate to move upward by using a first lifting driving device, enables the positioning plates to pass upward through the avoidance holes of the storage rack, places two horizontal frames on the opposite sides of the two positioning plates respectively, limits the horizontal frames by using the positioning plates, then adjusts the installation position of the mounting seat in the x direction, drives the limiting columns to penetrate upward through the avoidance holes by using a second lifting driving device, sleeves the positioning holes of the corner codes onto the limiting columns, limits the corner codes by using the limiting columns, and then places two vertical frames between two corner codes opposite to each other in the y direction respectively, thus completing the positioning and then performing welding to form a steel structure frame; a pulley is also provided. When the steel structure frame needs to be cut and transferred, first drive the limiting columns to retract downward by using the second lifting driving device, then continue to drive the supporting plate to move upward by using the first lifting driving device, the supporting plate drives the positioning plates and the pulley to move upward until the pulley lifts the steel structure frame, and by using the rolling action of the pulley, the steel structure frame can move in the x direction. Then place a conveying trolley on one side of the rack in the x direction, and transfer the steel structure frame to the conveying trolley to reduce the difficulty of cutting and transferring. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the top view of the steel structure welding positioning device of the present application;
[0019] Figure 2 is Figure 1 the cross-sectional view along line A-A in
[0020] Figure 3 is the three-dimensional Figure 1 ;
[0021] Figure 4 is Figure 3 the enlarged view of part B in
[0022] Figure 5 is the three-dimensional view of the positioning component and the linkage mechanism of the present application;
[0023] Figure 6 is the three-dimensional Figure 1 ;
[0024] Figure 7 is the structural schematic diagram of the positioning process of the positioning component for the un-welded horizontal frame, vertical frame and corner code of the present application;
[0025] Figure 8 is the structural schematic diagram of the conveying process in the x direction of the steel structure frame formed after welding by the positioning component of the present application.
[0026] The reference numerals are: frame 10, storage rack 11, first lifting drive device 12, pallet 13, positioning assembly 20, link mechanism 30, sliding seat 21, positioning plate 22, extension plate 23, mounting seat 24, second lifting drive device 25, limit post 26, pulley 41, avoidance hole 111, strengthening post 14, mounting plate 15, universal caster 16, guide rail 17, bottom plate 31, pushing and pulling device 32, first connecting plate 33, second connecting plate 34, driven wheel 42, belt 43, motor 44, driving wheel 45, mounting hole 231, horizontal frame 51, vertical frame 52, corner code 53, positioning hole 531. Detailed implementation manners
[0027] The present utility model provides a steel structure welding positioning device. To make the objectives, technical solutions and effects of the present utility model clearer and more definite, the following takes examples with reference to the attached drawings to further elaborate on the present utility model in detail. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0028] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.
[0029] As Figures 1 to 8 , this embodiment discloses a steel structure welding positioning device, including a frame 10. A storage rack 11 is provided at the upper end of the frame 10. A first lifting drive device 12 driven along the z direction is provided inside the frame 10. The output end of the first lifting drive device 12 is connected with a pallet 13. Two positioning assemblies 20 capable of moving along the y direction are provided on the pallet 13. The two positioning assemblies 20 move synchronously relatively or oppositely through a link mechanism 30. The positioning assembly 20 includes a sliding seat 21, a plurality of positioning plates 22 fixed at the upper end of the sliding seat 21 and spaced along the x direction, extension plates 23 fixed at both ends of the sliding seat 21 along the x direction, a mounting seat 24 fixed on the extension plate 23 and capable of adjusting the mounting position along the x direction, a second lifting drive device 25 fixed on the mounting seat 24 and capable of driving along the z direction, and a limit post 26 fixed on the output shaft of the second lifting drive device 25. A pulley 41 for conveying along the y direction is provided at one end of the positioning plate 22 facing the link mechanism 30. An avoidance hole 111 for the positioning plate 22 and the limit post 26 to pass through and move along the y direction is provided on the storage rack 11.
[0030] The steel structure welding positioning device of this embodiment is applicable to the welding pre-positioning of the horizontal frame 51, vertical frame 52 and corner code 53. Please refer to Figure 7 and Figure 8, during positioning, according to the length of the vertical frame 52, the link mechanism 30 is used to drive the two positioning components 20 to move synchronously relatively or oppositely, adjust the distance between the two positioning plates 22 opposite to each other in the y direction to be equal to the length of the vertical frame 52, and then use the first lifting drive device 12 to drive the support plate 13 to move upward, so that the positioning plate 22 passes upward through the avoidance hole 111 of the storage rack 11, place the two horizontal frames 51 on the opposite sides of the two positioning plates 22 respectively, use the positioning plate 22 to limit the horizontal frame 51, then adjust the installation position of the mounting seat 24 in the x direction, use the second lifting drive device 25 to drive the limit post 26 to penetrate upward through the avoidance hole 111, and set the positioning hole 531 of the angle code 53 on the limit post 26, limit the angle code 53 through the limit post 26, and then place the two vertical frames 52 between the two angle codes 53 opposite to each other in the y direction respectively, and the positioning can be completed. After the positioning is completed, welding is carried out to form a steel structure frame.
[0031] In addition, this embodiment is also provided with pulleys 41. When it is necessary to cut and transfer the steel structure frame, first drive the limit post 26 to retract downward through the second lifting drive device 25, and then use the first lifting drive device 12 to continue to drive the support plate 13 to move upward. The support plate 13 drives the positioning plate 22 and the pulley 41 to move upward until the pulley 41 lifts the steel structure frame. By the rolling action of the pulley 41, the steel structure frame can move in the x direction. Then place a conveying trolley on one side of the frame 10 in the x direction, and transfer the steel structure frame to the conveying trolley to reduce the difficulty of cutting and transferring.
[0032] Furthermore, please refer to Figure 3 , the frame 10 of this embodiment is provided with a strengthening column 14 to improve the structural strength of the frame 10. An installation plate 15 is fixed on the strengthening column 14, the first lifting drive device 12 is fixed on the installation plate 15, and the support plate 13 moves in the z direction above the installation plate 15.
[0033] Furthermore, please refer to Figure 6 , universal casters 16 are provided at the bottom of the frame 10 for easy movement.
[0034] Please refer to Figure 5 , the support plate 13 is provided with a guide rail 17 in the y direction, and the bottom of the sliding seat 21 is provided with a guide groove that slidably cooperates with the guide rail 17. Through the guiding action of the guide rail 17, the smoothness of the sliding seat 21 moving in the x direction is improved.
[0035] Further, the linkage mechanism 30 includes a bottom plate 31 fixed on the guide rail 17, a push-pull device 32 fixed on the bottom plate 31 and driven in the y direction, a first connecting plate 33 rotatably connected to the middle of the bottom plate 31, and two second connecting plates 34 respectively hinged to both ends of the first connecting plate 33. The other ends of the two second connecting plates 34 are respectively hinged to the two sliding seats 21. The output end of the push-pull device 32 is fixedly connected to any one of the sliding seats 21. After the push-pull device 32 is started, it can directly drive one sliding seat 21 to move in the y direction. Since both sliding seats 21 are hinged with second connecting plates 34, and the two second connecting plates 34 are also hinged to the first connecting plate 33, the other sliding seat 21 can be driven to move synchronously relatively or in the opposite direction, with a clever structure.
[0036] Further, one end of a pulley 41 is connected with a driven wheel 42. All the driven wheels 42 on the same positioning assembly 20 are synchronously driven by a belt 43. A motor 44 and a driving wheel 45 for driving the belt 43 are further provided on any one of the positioning plates 22. By driving the driving wheel 45 with the motor 44, the belt 43 is driven to rotate by the driving wheel 45, so as to synchronously drive all the driven wheels 42 to rotate. One motor 44 can synchronously drive all the pulleys 41, with a clever structure.
[0037] In addition, the limiting post 26 of this embodiment is detachably fixed to the output shaft of the second lifting driving device 25. Specifically, detachable fixing methods such as bolt fixing and screw matching can be adopted. Users can select and replace the limiting posts 26 with different sizes according to the aperture size of the positioning holes 531 of the angle code 53, with better compatibility.
[0038] Please refer to Figure 3 and Figure 4 , an installation hole 231 in the x direction is provided on the extension plate 23 of this embodiment. The mounting seat 24 is fixed to the extension plate 23 by the cooperation of bolt fasteners and the installation hole 231. Users can adjust the installation position of the mounting seat 24 in the x direction according to the length and position of the horizontal frame 51, so as to adjust the position of the limiting post 26 to meet different positioning requirements.
[0039] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the above embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention. These equivalent variations or substitutions are all included within the scope defined by the claims of the present invention.
Claims
1. A steel structure welding positioning device, characterized in that: The invention comprises a frame (10), wherein a storage rack (11) is provided at the upper end of the frame (10), wherein a first lifting drive device (12) driven in the z direction is provided inside the frame (10), wherein an output end of the first lifting drive device (12) is connected to a support plate (13), wherein two positioning assemblies (20) movable in the y direction are provided on the support plate (13), wherein the two positioning assemblies (20) are synchronously moved relative to or in opposite directions via a connecting rod mechanism (30), wherein the positioning assemblies (20) comprise a sliding seat (21), a plurality of positioning plates (22) fixed at the upper end of the sliding seat (21) and spaced apart in the x direction, and a plurality of positioning plates (22) fixed at the upper end of the sliding seat (21) and spaced apart in the x direction. The sliding seat (21) comprises extension plates (23) at both ends along the x-direction, a mounting seat (24) fixed on the extension plate (23) and capable of adjusting the mounting position along the x-direction, a second lifting drive device (25) fixed on the mounting seat (24) and capable of being driven along the z-direction, and a limiting column (26) fixed to the output shaft of the second lifting drive device (25); a pulley (41) for conveying along the y-direction is provided at one end of the positioning plate (22) facing the connecting rod mechanism (30); and an avoidance hole (111) is provided on the storage rack (11) for the positioning plate (22) and the limiting column (26) to pass through and move along the y-direction.
2. A steel structure welding positioning device according to claim 1, characterized in that: The frame (10) is provided with a reinforcing column (14), a mounting plate (15) is fixed on the reinforcing column (14), the first lifting drive device (12) is fixed on the mounting plate (15), and the support plate (13) moves above the mounting plate (15) along the z direction.
3. A steel structure welding positioning device according to claim 1, characterized in that: The bottom of the frame (10) is provided with universal casters (16).
4. A steel structure welding positioning device according to claim 1, characterized in that: The support plate (13) is provided with a guide rail (17) along the y direction, and the bottom of the sliding seat (21) is provided with a guide groove that is slidably matched with the guide rail (17).
5. A steel structure welding positioning device according to claim 4, characterized in that: The connecting rod mechanism (30) comprises a base plate (31) fixed on the guide rail (17), a push-pull device (32) fixed on the base plate (31) and driven along the y direction, a first connecting plate (33) rotatably connected to the base plate (31) in the middle, and two second connecting plates (34) respectively hinged to the two ends of the first connecting plate (33), the other ends of the two second connecting plates (34) are respectively hinged to the two sliding seats (21), and the output end of the push-pull device (32) is fixedly connected to any one of the sliding seats (21).
6. A steel structure welding positioning device according to claim 1, characterized in that: One end of the pulley (41) is connected to a driven wheel (42), and all the driven wheels (42) on the same positioning assembly (20) are synchronously driven by a belt (43). Any positioning plate (22) is also provided with a motor (44) and a driving wheel (45) for driving the belt (43).
7. A steel structure welding positioning device according to claim 1, characterized in that: The limiting column (26) is detachably fixed to the output shaft of the second lifting drive device (25).
8. A steel structure welding positioning device according to claim 1, characterized in that: The extension plate (23) is provided with a mounting hole (231) along the x-direction, and the mounting seat (24) is fixed to the extension plate (23) by means of a bolt fastener that cooperates with the mounting hole (231).
Citation Information
Patent Citations
Welding operation table
CN215699320U
Cited By
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CN121733131A
Limiting device for steel structure welding
CN122099715A