Adjustable machining clamp

By introducing height adjustment components and height calibration components into the machining fixtures, the cylinder system can be used to accurately adjust and calibrate the height of the mold and workpiece, the problem of workpiece processing position offset in the prior art is solved, and machining accuracy and stability are ensured.

CN222920086UActive Publication Date: 2025-05-30ZHONGJIE PRECISION TECHNOLOGY (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421629862.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-30
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Existing machining fixtures cannot adjust the mold height according to the height of the workpiece, and cannot calibrate the workpiece height, resulting in a shift in the processing position of the workpiece and the machining accuracy cannot be guaranteed.

Method used

An adjustment machining fixture is designed, including a height adjustment assembly and a height calibration assembly. Through the cooperation of a hollow single piston cylinder and a bidirectional synchronous cylinder, the height adjustment of the mold equipment body and the height calibration of the workpiece are achieved.

Benefits of technology

Accurate positioning of the workpiece processing position is achieved, the accuracy and stability of the workpiece processing is ensured, and the problem of inability to adjust and calibrate in the prior art is solved.

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Abstract

The utility model discloses an adjustable machining clamp, which belongs to the technical field of machining clamps and comprises a die equipment main body, and a calibration mechanism for calibrating according to the height of a workpiece and a clamping mechanism for pressing the workpiece are mounted on the die equipment main body. The calibration mechanism comprises a height adjusting assembly for adjusting according to the height of a workpiece and a height calibration assembly for calibrating according to the machining height, and the height adjusting assembly and the height calibration assembly are both connected with the mold equipment body. By means of the mode, accurate positioning of the workpiece machining position is achieved, and the workpiece machining accuracy and stability are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing jigs, and particularly relates to an adjustable processing jig. Background Technique

[0002] When a factory processes workpieces, jigs are often used to clamp them. However, for some workpieces that require precise processing, this type of jig does not meet the requirements, resulting in the offset of the processing position of the workpieces.

[0003] For example, Chinese Patent CN218396964U discloses a processing jig, which includes a base, a loading platform, a centering rod, an adjusting assembly, and a clamping assembly. The clamping assembly includes a fixing plate, a first fixing block, a second fixing block, a pull rod, and a connecting spring. The first fixing blocks are respectively fixedly connected to the two fixing plates. The second fixing blocks are respectively arranged above the two first fixing blocks. The two second fixing blocks are respectively rotatably connected to the pull rods. A plurality of connecting springs are respectively arranged between the two second fixing blocks and the fixing plates. Insert the flange on the centering rod, place the two sides of the flange on the first fixing blocks, rotate the pull rods to make the pull rods lose force, and the elastic force of the connecting springs pushes the second fixing blocks to move downwards to abut against the upper part of the flange, and jointly fix the two sides of the flange with the first fixing blocks.

[0004] However, its technology has the following problems: it cannot adjust the height of the mold according to the height of the workpiece, and cannot calibrate the height of the workpiece, so it cannot guarantee the precision of workpiece processing.

[0005] Based on this, the utility model designs an adjustable processing jig to solve the above problems. Summary of the Utility Model

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides an adjustable processing jig.

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0008] An adjustable processing jig includes a main body of the mold device, and a calibration mechanism for calibrating according to the height of the workpiece and a clamping mechanism for pressing the workpiece are installed on the main body of the mold device;

[0009] The calibration mechanism includes a height adjustment component for adjusting according to the height of the workpiece and a height calibration component for calibrating according to the processing height, and both the height adjustment component and the height calibration component are connected to the main body of the mold device.

[0010] Furthermore, the main body of the mold equipment includes a base plate, an upper plate, support rods, support bases, and workpiece placement grooves. Four support rods are respectively and fixedly installed around the lower end of the upper plate. The side walls of the four support rods are respectively slidably connected to the four sides of the base plate. A plurality of support bases are equidistantly arranged and are all fixedly installed on the upper end of the base plate. Two groups of support bases are provided and are symmetrically arranged on the front and rear sides of the upper end of the base plate respectively. A plurality of workpiece placement grooves are equidistantly arranged and are all formed in the upper end of the upper plate. Two groups of workpiece placement grooves are provided and are symmetrically arranged on the front and rear sides of the upper plate respectively.

[0011] Furthermore, the base plate is connected to the height adjustment component.

[0012] Furthermore, the upper plate is connected to the height calibration component and the clamping mechanism, and the workpiece placement groove is connected to the clamping mechanism.

[0013] Furthermore, the height adjustment component includes a first connecting rod, a second connecting rod, and a hollow single-piston cylinder. The lower end of the first connecting rod is hinged to the upper end of the base plate. The upper end of the first connecting rod is hinged to one end of the second connecting rod. The other end of the second connecting rod is hinged to the lower end of the upper plate. Two first connecting rods and two second connecting rods are provided and are respectively located on the left and right sides of the upper end of the base plate. The hollow single-piston cylinder is fixedly installed in the middle of the upper end of the base plate. The upper end of the piston rod of the hollow single-piston cylinder is fixedly connected to the lower end of the upper plate. Two hollow single-piston cylinders are provided and are respectively located on the front and rear sides of the upper end of the base plate.

[0014] Furthermore, the height adjustment component further includes a first double-acting synchronous cylinder. The first double-acting synchronous cylinder is located between the base plate and the upper plate. The left output end of the first double-acting synchronous cylinder is hinged to the connection part of the left first connecting rod and the second connecting rod. The right output end of the first double-acting synchronous cylinder is hinged to the connection part of the right first connecting rod and the second connecting rod.

[0015] Furthermore, the height calibration component includes a mounting base and a cylinder. The mounting base is fixedly installed on the upper end of the upper plate. The cylinder is fixedly installed on the upper end of the mounting base.

[0016] Furthermore, two mounting bases and two cylinders are provided and are symmetrically arranged at the center of the upper plate.

[0017] Further, the clamping mechanism includes a second bidirectional synchronous cylinder, a first clamping block, and a second clamping block. A plurality of the second bidirectional synchronous cylinders are equidistantly arranged and fixedly installed in the middle of the upper plate. A plurality of the first clamping blocks are equidistantly arranged and are all slidably connected to the workpiece placement groove on the front side of the upper plate. A plurality of the second clamping blocks are equidistantly arranged and are all slidably connected to the workpiece placement groove on the rear side of the upper plate. The front output end of the second bidirectional synchronous cylinder is fixedly connected to the first clamping block, and the rear output end of the second bidirectional synchronous cylinder is fixedly connected to the second clamping block.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] When the present utility model is in use, the feeding mechanism places the workpiece to be processed on the main body of the mold device. The height adjustment assembly adjusts the height of the main body of the mold device according to the height of the workpiece, so as to expose the processing position of the workpiece. The height calibration assembly calibrates the height of the upper end of the workpiece to ensure the accuracy of the processing position. After the workpiece position adjustment is completed, the clamping mechanism presses the workpiece tightly, facilitating the processing assembly to process it, thereby realizing the precise positioning of the processing position of the workpiece and ensuring the precision and stability of the workpiece processing. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 is a three-dimensional view of an adjustable processing fixture of the present utility model Figure 1 ;

[0022] Figure 2 is a front view of an adjustable processing fixture of the present utility model;

[0023] Figure 3 is a three-dimensional view of an adjustable processing fixture of the present utility model Figure 2 ;

[0024] Figure 4 is a three-dimensional view of an adjustable processing fixture of the present utility model Figure 3 ;

[0025] Figure 5 is a sectional view taken along the A-A direction of Figure 2 ;

[0026] The reference numerals in the drawings respectively represent:

[0027] 1. Mold equipment main body 11. Substrate 12. Upper plate 13. Support rod 14. Support base 15. Workpiece placement groove 2. Calibration mechanism 21. Height adjustment component 211. First bidirectional synchronous cylinder 212. First connecting rod 213. Second connecting rod 214. Hollow single piston cylinder 22. Height calibration component 221. Installation base 222. Cylinder 3. Clamping mechanism 31. Second bidirectional synchronous cylinder 32. First clamping block 33. Second clamping block. Detailed implementation mode

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the protection scope of the present utility model.

[0029] The "left", "right", "front", "rear", "upper", and "lower" mentioned in the following description are oriented in the perspective direction of the front view.

[0030] Embodiment 1

[0031] In some embodiments, please refer to the attached Figures 1-5 specification, an adjustable processing fixture includes a mold equipment main body 1, and a calibration mechanism 2 for calibrating according to the height of the workpiece and a clamping mechanism 3 for pressing the workpiece are installed on the mold equipment main body 1;

[0032] The calibration mechanism 2 includes a height adjustment component 21 for adjusting according to the height of the workpiece and a height calibration component 22 for calibrating according to the processing height. The height adjustment component 21 and the height calibration component 22 are both connected to the mold equipment main body 1.

[0033] When the present utility model is in use, the feeding mechanism places the workpiece to be processed on the mold equipment main body 1. The height adjustment component 21 adjusts the height of the mold equipment main body 1 according to the height of the workpiece, so as to expose the processing position of the workpiece. The height calibration component 22 calibrates the height of the upper end of the workpiece to ensure the accuracy of the processing position. After the workpiece position is adjusted, the clamping mechanism 3 presses the workpiece, facilitating the processing component to process it, thereby realizing the precise positioning of the workpiece processing position and ensuring the precision and stability of the workpiece processing.

[0034] Embodiment 2

[0035] In some embodiments, such as Figures 1-5As shown, as a preferred embodiment of the present utility model, the main body 1 of the mold device includes a substrate 11, an upper plate 12, support rods 13, a support base 14, and a workpiece placement groove 15. Four support rods 13 are respectively and fixedly installed around the lower end of the upper plate 12. The side walls of the four support rods 13 are respectively slidably connected to the four sides of the substrate 11. A plurality of support bases 14 are equidistantly arranged and are all fixedly installed on the upper end of the substrate 11. Two groups of support bases 14 are provided and are symmetrically arranged on the front and rear sides of the upper end of the substrate 11 respectively. A plurality of workpiece placement grooves 15 are equidistantly arranged and are all formed on the upper end of the upper plate 12. Two groups of workpiece placement grooves 15 are provided and are symmetrically arranged on the front and rear sides of the upper plate 12 respectively.

[0036] The substrate 11 is connected to the height adjustment assembly 21.

[0037] The upper plate 12 is connected to both the height calibration assembly 22 and the clamping mechanism 3, and the workpiece placement groove 15 is connected to the clamping mechanism 3.

[0038] The height adjustment assembly 21 includes a first connecting rod 212, a second connecting rod 213, and a hollow single-piston cylinder 214. The lower end of the first connecting rod 212 is hinged to the upper end of the substrate 11. The upper end of the first connecting rod 212 is hinged to one end of the second connecting rod 213. The other end of the second connecting rod 213 is hinged to the lower end of the upper plate 12. Two first connecting rods 212 and two second connecting rods 213 are provided and are respectively located on the left and right sides of the upper end of the substrate 11. The hollow single-piston cylinder 214 is fixedly installed in the middle of the upper end of the substrate 11. The upper end of the piston rod of the hollow single-piston cylinder 214 is fixedly connected to the lower end of the upper plate 12. Two hollow single-piston cylinders 214 are provided and are respectively located on the front and rear sides of the upper end of the substrate 11.

[0039] The height adjustment assembly 21 further includes a first double-acting synchronous cylinder 211. The first double-acting synchronous cylinder 211 is located between the substrate 11 and the upper plate 12. The left output end of the first double-acting synchronous cylinder 211 is hinged to the connection point of the left first connecting rod 212 and the second connecting rod 213. The right output end of the first double-acting synchronous cylinder 211 is hinged to the connection point of the right first connecting rod 212 and the second connecting rod 213.

[0040] The height calibration assembly 22 includes a mounting base 221 and a cylinder 222. The mounting base 221 is fixedly installed on the upper end of the upper plate 12. The cylinder 222 is fixedly installed on the upper end of the mounting base 221.

[0041] The cylinder 222 is used for calibrating the height of the workpiece.

[0042] Two mounting bases 221 and two cylinders 222 are provided and are centrally symmetrically arranged on the upper plate 12.

[0043] When the utility model is in use, after the feeding mechanism places the workpiece to be processed in the workpiece placement groove 15, the lower end of the workpiece is supported by the support base 14. Then, the air cylinder 222 is started. Initially, the uppermost end of the workpiece is lower than the height of the output end of the air cylinder 222. Then, the first bidirectional synchronous air cylinder 211 and the hollow single-piston air cylinder 214 are started, so that the connection parts of the first connecting rods 212 and the second connecting rods 213 on the left and right sides are driven by the two output ends of the first bidirectional synchronous air cylinder 211 to move inwards. The first connecting rods 212 on the left and right sides thus drive the substrate 11 to slide upwards on the support rods 13. The piston rod of the hollow single-piston air cylinder 214 descends as the substrate 11 rises, so as to hold the upper plate 12 firmly to maintain the stability of the upper plate 12 and prevent the upper plate 12 from shaking when the first bidirectional synchronous air cylinder 211 drives the substrate 11 to adjust the position, thereby damaging the workpiece. When the first bidirectional synchronous air cylinder 211 controls the substrate 11 to rise to an appropriate height, the support base 14 drives the workpiece to an appropriate position, and the upper end of the workpiece just contacts the lower end of the output end of the air cylinder 222, and the processing part of the workpiece is exposed, realizing the height calibration of the workpiece. Through the height adjustment of the substrate 11 by the first bidirectional synchronous air cylinder 211 and the height calibration of the workpiece by the air cylinder 222, the precise positioning of the workpiece processing position is realized, ensuring the precision of the workpiece processing.

[0044] Embodiment III

[0045] In some embodiments, such as Figures 1-5 As shown, as a preferred embodiment of the utility model, the clamping mechanism 3 includes a second bidirectional synchronous air cylinder 31, a first clamping block 32 and a second clamping block 33. A plurality of the second bidirectional synchronous air cylinders 31 are equally spaced and are all fixedly installed in the middle of the upper plate 12. A plurality of the first clamping blocks 32 are equally spaced and are all slidably connected to the workpiece placement groove 15 on the front side of the upper plate 12. A plurality of the second clamping blocks 33 are equally spaced and are all slidably connected to the workpiece placement groove 15 on the rear side of the upper plate 12. The front output end of the second bidirectional synchronous air cylinder 31 is fixedly connected to the first clamping block 32, and the rear output end of the second bidirectional synchronous air cylinder 31 is fixedly connected to the second clamping block 33. The clamping ends of the first clamping block 32 and the second clamping block 33 are both arcs conforming to the shape of the workpiece.

[0046] When the utility model is in use, after the height calibration of the workpiece, the second bidirectional synchronous air cylinder 31 is started, and the two output ends of the second bidirectional synchronous air cylinder 31 respectively drive the first clamping block 32 and the second clamping block 33 to clamp and press the workpiece on the front and rear sides, thereby realizing the fixation of the workpiece and ensuring the stability of the processing.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An adjustable processing fixture, comprising a mold equipment body (1), characterized in that: The mold equipment body (1) is provided with a calibration mechanism (2) for calibrating according to the height of the workpiece and a clamping mechanism (3) for pressing the workpiece. The calibration mechanism (2) comprises a height adjustment component (21) that is adjusted according to the height of the workpiece and a height calibration component (22) that is calibrated according to the processing height, and the height adjustment component (21) and the height calibration component (22) are both connected to the mold equipment body (1); The height adjustment assembly (21) comprises a first connecting rod (212), a second connecting rod (213) and a hollow single-piston cylinder (214); the lower end of the first connecting rod (212) is connected to the upper end of the mold equipment body (1); the upper end of the first connecting rod (212) is hinged to one end of the second connecting rod (213); the other end of the second connecting rod (213) is connected to the lower end of the mold equipment body (1); two of the first connecting rod (212) and two of the second connecting rod (213) are provided, and are respectively located on the left and right sides of the upper end of the mold equipment body (1); the hollow single-piston cylinder (214) is installed in the middle of the upper end of the mold equipment body (1); the upper end of the piston rod of the hollow single-piston cylinder (214) is connected to the lower end of the mold equipment body (1); and two of the hollow single-piston cylinder (214) are provided, and are respectively located on the front and rear sides of the upper end of the mold equipment body (1); The height calibration component (22) comprises a mounting base (221) and a cylinder (222); the mounting base (221) is mounted on the upper end of the mold equipment body (1); and the cylinder (222) is fixedly mounted on the upper end of the mounting base (221).

2. The adjustable processing fixture according to claim 1, characterized in that: The mold equipment body (1) comprises a base plate (11), an upper plate (12), support rods (13), a support base (14) and a workpiece placement groove (15); four support rods (13) are fixedly installed around the lower end of the upper plate (12); the side walls of the four support rods (13) are slidably connected to the base plate (11) around the sides; a plurality of support bases (14) are arranged at equal intervals and are fixedly installed on the upper end of the base plate (11); two groups of support bases (14) are arranged and are symmetrically located on the front and rear sides of the upper end of the base plate (11); a plurality of workpiece placement grooves (15) are arranged at equal intervals and are opened on the upper end of the upper plate (12); two groups of workpiece placement grooves (15) are arranged and are symmetrically located on the front and rear sides of the upper end of the upper plate (12).

3. The adjustable processing fixture according to claim 2, characterized in that: The base plate (11) is connected to the height adjustment component (21).

4. The adjustable processing fixture according to claim 3, characterized in that: The upper plate (12) is connected to the height calibration component (22) and the clamping mechanism (3), and the workpiece placement groove (15) is connected to the clamping mechanism (3).

5. The adjustable processing fixture according to claim 4, characterized in that: The lower end of the first connecting rod (212) is hinged to the upper end of the base plate (11), and the other end of the second connecting rod (213) is hinged to the lower end of the upper plate (12). Two of the first connecting rod (212) and the second connecting rod (213) are provided, and are respectively located on the left and right sides of the upper end of the base plate (11). The hollow single-piston cylinder (214) is fixedly mounted in the middle of the upper end of the base plate (11). The upper end of the piston rod of the hollow single-piston cylinder (214) is fixedly connected to the lower end of the upper plate (12). Two of the hollow single-piston cylinder (214) are provided, and are respectively located on the front and rear sides of the upper end of the base plate (11).

6. The adjustable processing fixture according to claim 5, characterized in that: The height adjustment assembly (21) further comprises a first bidirectional synchronous cylinder (211), the first bidirectional synchronous cylinder (211) being located between the base plate (11) and the upper plate (12), the left output end of the first bidirectional synchronous cylinder (211) being hinged to the connection between the left first connecting rod (212) and the second connecting rod (213), and the right output end of the first bidirectional synchronous cylinder (211) being hinged to the connection between the right first connecting rod (212) and the second connecting rod (213).

7. The adjustable processing fixture according to claim 6, characterized in that: The mounting base (221) is fixedly mounted on the upper end of the upper plate (12).

8. The adjustable processing fixture according to claim 7, characterized in that: The mounting base (221) and the cylinder (222) are each provided with two and are centrally symmetrically arranged on the upper plate (12).

9. The adjustable processing fixture according to claim 8, characterized in that: The clamping mechanism (3) comprises a second bidirectional synchronous cylinder (31), a first clamping block (32) and a second clamping block (33); the second bidirectional synchronous cylinder (31) is provided with a plurality of equal-spaced ones and fixedly mounted on the middle part of the upper plate (12); the first clamping block (32) is provided with a plurality of equal-spaced ones and slidably connected to the workpiece placement groove (15) on the front side of the upper plate (12); the second clamping block (33) is provided with a plurality of equal-spaced ones and slidably connected to the workpiece placement groove (15) on the rear side of the upper plate (12); the front output end of the second bidirectional synchronous cylinder (31) is fixedly connected to the first clamping block (32); and the rear output end of the second bidirectional synchronous cylinder (31) is fixedly connected to the second clamping block (33).

Citation Information

Patent Citations

  • Machining clamp

    CN218396964U