Concrete precast block mold capable of automatically injecting materials

Abstract

The utility model relates to a concrete precast block mould capable of automatically injecting materials, which comprises a lower mould and an upper mould capable of being opened and closed with the lower mould, a material injection pipe is arranged in the upper mould in a penetrating manner, a baffle plate is horizontally arranged on the material injection pipe in a sliding manner, a grouting control component is arranged on the upper mould, and the grouting control component is connected with the baffle plate. A reset assembly is further arranged between the upper mold and the lower mold and connected with a grouting control assembly, and grouting can be automatically controlled through mechanical transmission at the moment that the upper mold and the lower mold are completely assembled through the arranged grouting control assembly; grouting can be triggered only after the upper mold and the lower mold are completely closed, and a stroke value does not need to be set; even if the lower mold sinks and the sinkage is continuously changed, the whole mold can be grouted only after the upper mold and the lower mold are completely closed; stroke parameters do not need to be frequently corrected, and normal opening and closing of grouting do not need to be worried.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete precast block molds, and specifically relates to a concrete precast block mold with automatic feeding. Background Technique

[0002] There are many types of concrete precast blocks, such as concrete precast bricks, concrete precast covers, concrete precast slope protection bricks, and so on.

[0003] The production processes of concrete precast block components are basically the same, and they are basically all formed through molds; the molds are divided into an upper mold and a lower mold. After the upper mold and the lower mold are closed, grouting is carried out. After the concrete solidifies, the molds are separated, and the concrete blocks in the molds can be taken out to obtain precast products.

[0004] At present, the molds used in large-scale continuous production lines in the industry are all electrically controlled to achieve mold closing and mold opening. Specifically, the stroke of a pneumatic system or a hydraulic system can be set on the main machine, and the mold closing and mold opening of the mold can be achieved by cooperating with the mechanical structure; moreover, the main machine will also establish communication with the grouting system. After the stroke of the system reaches the set value, it is defaulted that the mold is completely closed, and then grouting is started. However, the mold is inevitably offset by the influence of precast components all year round. Especially, the lower mold bears the weight over the years, and it will sink continuously as time goes by; and the specific data of the sinking is also uncertain; ultimately, there is a deviation between the actual stroke of mold closing and the initial design stroke (the actual stroke is greater than the design stroke); if this deviation is not corrected, it will lead to incomplete mold closing and serious problem of grout overflow; only by frequent correction can the operating stroke of the system be made to match the actual mold closing stroke, and frequent measurement and correction will affect the production progress.

[0005] Some manufacturers in the industry have imagined adding a ranging module (such as an infrared ranging device) between the upper mold and the lower mold. However, due to the relatively harsh production site environment of concrete precast block components, it is often accompanied by dripping, overflowing, and spilling of uncoagulated concrete slurry and liquid. Once it adheres to the ranging module, it will directly interfere with the normal operation of the rangefinder; moreover, the solidified concrete slurry adheres to the rangefinder and is not easy to remove, because improper removal will cause damage to the rangefinder. Content of the Utility Model

[0006] The purpose of the utility model is to provide a concrete precast block mold with automatic feeding to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] A concrete precast block mold with automatic feeding, comprising a lower mold and an upper mold that can be opened and closed with the lower mold. A feeding pipe is penetrated and arranged in the upper mold, and a baffle is horizontally slidably arranged on the feeding pipe. The baffle can open or close the feeding pipe;

[0009] A grouting control component is arranged on the upper mold. The grouting control component is connected to the baffle. During the process that the upper mold approaches and closes with the lower mold, the grouting control component will drive the baffle to slide horizontally and make the feeding pipe in an open state, so that the concrete enters the lower mold from the feeding pipe for prefabrication;

[0010] A reset component is further arranged between the upper mold and the lower mold. The reset component is connected to the grouting control component. When the upper mold and the lower mold are separated after prefabrication is completed, the reset component will drive the baffle to slide and reset through the grouting control component, so that the feeding pipe is in a closed state.

[0011] As a further scheme of the utility model:

[0012] The grouting control component includes a first sleeve fixedly arranged on the upper mold and a first sliding rod slidably matched with the first sleeve. A first spring is arranged inside the first sleeve;

[0013] The first spring makes the first sliding rod always have a tendency to extend out of the first sleeve. A moving plate is fixedly arranged on the first sliding rod;

[0014] Wherein, the bottom end of the first sliding rod is located below the bottom end of the upper mold.

[0015] As a further scheme of the utility model:

[0016] A first chute is opened on the side wall of the upper mold. A trapezoidal slider is slidably arranged in the first chute. A guiding frame plate is fixedly arranged on the trapezoidal slider. The moving plate is located inside the guiding frame plate and is slidably matched with each other;

[0017] Wherein, the first chute is arranged at an angle of 45 degrees with the horizontal plane.

[0018] As a further scheme of the utility model:

[0019] A second chute is horizontally opened on the side wall of the upper mold. An L-shaped slider is slidably arranged in the second chute. A second sliding rod is horizontally fixedly arranged on the right side wall of the L-shaped slider. A second sleeve is fixedly arranged on the upper mold. The second sliding rod and the second sleeve are slidably matched with each other;

[0020] Inside the second sleeve, there is a second spring that always gives the second sliding rod a tendency to move leftward. A connecting rod is fixedly connected between the L-shaped slider and the baffle.

[0021] Wherein, the top end of the L-shaped slider is set as an inclined surface, which fits against the side surface of the trapezoidal slider, and the elastic force of the first spring is greater than that of the second spring.

[0022] As a further solution of the present utility model:

[0023] The reset assembly includes a support rod fixedly arranged on the side wall of the upper mold and a turntable rotatably arranged on the support rod;

[0024] One side wall of the turntable is fixedly provided with a sliding column. An arc-shaped groove concentric with the turntable is formed on the side wall of the upper mold. One end of the sliding column is located inside the arc-shaped groove and is in sliding fit. The left end of the L-shaped slider is in contact with the sliding column.

[0025] As a further solution of the present utility model:

[0026] A ratchet ring is rotatably arranged on the outer wall of the turntable. A locking ratchet that cooperates with the ratchet ring is rotatably arranged on the other side wall of the turntable. An elastic piece is fixedly arranged on the other side wall of the turntable. The elastic piece can always keep the locking ratchet in contact with the ratchet ring.

[0027] As a further solution of the present utility model:

[0028] A gear is rotatably arranged on the outer wall of the support rod. The gear is fixedly connected to the ratchet ring through a fixing rod. A toothed plate that cooperates with the gear is fixedly arranged on the top surface of the lower mold.

[0029] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this application, through the provided grouting control assembly, mechanical transmission can be used to automatically control grouting at the moment when the upper mold and the lower mold are completely closed; grouting will only be triggered after the upper mold and the lower mold are completely closed, without the need to set a stroke value; even if the lower mold sinks and the sinking amount changes continuously, it can be ensured that grouting will only occur after the upper and lower molds are completely closed; that is, there is no need to frequently correct the stroke parameters, nor to worry about the normal opening and closing of grouting. Description of the Drawings

[0030] Figure 1 It is a schematic diagram of the overall structure.

[0031] Figure 2 It is a schematic diagram of the overall structure from another perspective.

[0032] Figure 3Cross-sectional view of the first sleeve and the second sleeve after removing the lower mold under the figure.

[0033] Figure 4 It is Figure 3 The enlarged view at position A in

[0034] Figure 5 Cross-sectional view of the first sleeve and the second sleeve after removing the lower mold under the figure from another perspective.

[0035] Figure 6 It is Figure 5 The enlarged view at position B in

[0036] Figure 7 Schematic diagram of the grouting control component and the reset component.

[0037] Figure 8 Exploded view of some structures in the grouting control component and the reset component.

[0038] In the figure: 1. Lower mold; 2. Upper mold; 3. Feeding pipe; 4. Baffle; 5. First sleeve; 6. First slide bar; 7. First spring; 8. Moving plate; 9. First chute; 10. Trapezoidal slider; 11. Guide frame plate; 12. Second chute; 13. L-shaped slider; 14. Second sleeve; 15. Second slide bar; 16. Second spring; 17. Connecting rod; 18. Support rod; 19. Turntable; 20. Slide post; 21. Arc groove; 22. Ratchet ring; 23. Locking ratchet; 24. Elastic piece; 25. Gear; 26. Fixed rod; 27. Rack. Specific embodiments

[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0040] In addition, an element in the present invention is referred to as being "fixed to" or "disposed on" another element, and it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0041] Please refer to Figures 1 to 8, in the embodiment of the present utility model, a concrete precast block mold for automatic feeding includes a lower mold 1 and an upper mold 2 that can be opened and closed with the lower mold 1. A feeding pipe 3 is penetrated and arranged in the upper mold 2, and a baffle 4 is horizontally slidably arranged on the feeding pipe 3. The baffle 4 can open or close the feeding pipe 3;

[0042] A grouting control component is arranged on the upper mold 2. The grouting control component is connected to the baffle 4. During the process that the upper mold 2 approaches and closes to the lower mold 1, the grouting control component will drive the baffle 4 to slide horizontally and make the feeding pipe 3 in an open state, so that concrete enters the lower mold 1 from the feeding pipe 3 for prefabrication;

[0043] A reset component is further arranged between the upper mold 2 and the lower mold 1. The reset component is connected to the grouting control component. When the upper mold 2 and the lower mold 1 are separated after prefabrication is completed, the reset component will drive the baffle 4 to slide back through the grouting control component, so that the feeding pipe 3 is in a closed state.

[0044] In this solution, through the arranged grouting control component, automatic control of grouting can be realized through mechanical transmission at the moment when the upper mold 2 and the lower mold 1 are completely closed; grouting will only be triggered after the upper mold 2 and the lower mold 1 are completely closed, and there is no need to set a stroke value; even if the lower mold 1 sinks and the sinking amount changes continuously, it can be ensured that the whole mold will only grout after the upper and lower molds are completely closed; that is, there is no need to frequently correct the stroke parameters, nor to worry about the normal opening and closing of grouting.

[0045] As a further solution of the present utility model, the grouting control component includes a first sleeve 5 fixedly arranged on the upper mold 2 and a first sliding rod 6 slidably matched with the first sleeve 5. A first spring 7 is arranged inside the first sleeve 5;

[0046] The first spring 7 always makes the first sliding rod 6 have a tendency to extend out of the first sleeve 5. A moving plate 8 is fixedly arranged on the first sliding rod 6;

[0047] Wherein, the bottom end of the first sliding rod 6 is located below the bottom end of the upper mold 2.

[0048] In this embodiment, since the bottom end of the first sliding rod 6 is located below the bottom end of the upper mold 2, during the process that the upper mold 2 approaches and closes to the lower mold 1, the first sliding rod 6 will move upward under the action of the lower mold 1. During this process, the first sliding rod 6 will drive the moving plate 8 to move upward and further compress the first spring 7.

[0049] As a further solution of the present utility model, a first sliding groove 9 is formed on the side wall of the upper die 2, a trapezoidal slider 10 is slidably arranged in the first sliding groove 9, a guiding frame plate 11 is fixedly arranged on the trapezoidal slider 10, and the moving plate 8 is located inside the guiding frame plate 11 and is slidably matched with each other;

[0050] Wherein, the first sliding groove 9 is arranged at an angle of 45 degrees with the horizontal plane.

[0051] In this embodiment, as Figure 4 shown, during the upward movement of the moving plate 8, the moving plate 8 will cause the trapezoidal slider 10 to slide in the first sliding groove 9 by slidingly cooperating with the guiding frame plate 11. Since the first sliding groove 9 is inclined, the trapezoidal slider 10 will also move relatively with the L-shaped slider 13 during the sliding process. When the upper die 2 and the lower die 1 are completely closed, that is, when the L-shaped slider 13 stops moving, at this time, the top end of the L-shaped slider 13 just fits with the bottom end of the trapezoidal slider 10.

[0052] As a further solution of the present utility model, a second sliding groove 12 is horizontally formed on the side wall of the upper die 2, an L-shaped slider 13 is slidably arranged in the second sliding groove 12, a second sliding rod 15 is horizontally fixedly arranged on the right side wall of the L-shaped slider 13, a second sleeve 14 is fixedly arranged on the upper die 2, and the second sliding rod 15 is slidably matched with the second sleeve 14;

[0053] A second spring 16 that always makes the second sliding rod 15 have a tendency to move leftward is arranged inside the second sleeve 14, and a connecting rod 17 is fixedly connected between the L-shaped slider 13 and the baffle 4;

[0054] Wherein, the top end of the L-shaped slider 13 is arranged as an inclined surface and is in contact with the side surface of the trapezoidal slider 10, and the elastic force of the first spring 7 is greater than the elastic force of the second spring 16.

[0055] In this embodiment, as Figure 4 shown, at the moment when the top end of the L-shaped slider 13 just fits with the bottom end of the trapezoidal slider 10, due to the absence of the acting force of the trapezoidal slider 10, the second spring 16 will release its elastic force and push the L-shaped slider 13 to move leftward under the limitation of the second sliding groove 12 through the second sliding rod 15;

[0056] During the leftward movement of the L-shaped slider 13, the baffle 4 will be driven to slide horizontally leftward in the injection pipe 3 through the connecting rod 17, so that the injection pipe 3 is opened, and the concrete slurry enters the lower die 1 through the injection pipe 3;

[0057] Since the elastic force of the first spring 7 is greater than the elastic force of the second spring 16, therefore, the L-shaped slider 13 in the initial state cannot push the trapezoidal slider 10.

[0058] As a further solution of the present utility model, the reset assembly includes a support rod 18 fixedly arranged on the side wall of the upper mold 2 and a turntable 19 rotatably arranged on the support rod 18;

[0059] One side wall of the turntable 19 is fixedly provided with a sliding column 20. An arc-shaped groove 21 concentric with the turntable 19 is formed on the side wall of the upper mold 2. One end of the sliding column 20 is located inside the arc-shaped groove 21 and is in sliding fit. The left end of the L-shaped slider 13 is in contact with the sliding column 20.

[0060] In this embodiment, as Figure 6 shown, during the process of the L-shaped slider 13 moving leftward, the sliding column 20 will slide clockwise in the arc-shaped groove 21 under the pushing action of the L-shaped slider 13, causing the turntable 19 to rotate clockwise following the sliding column 20.

[0061] As a further solution of the present utility model, a ratchet ring 22 is rotatably arranged on the outer wall of the turntable 19. A locking ratchet 23 that cooperates with the ratchet ring 22 is rotatably arranged on the other side wall of the turntable 19. An elastic piece 24 is fixedly arranged on the other side wall of the turntable 19. The elastic piece 24 can make the locking ratchet 23 and the ratchet ring 22 always remain in a contact state.

[0062] In this embodiment, as Figure 4 shown, since the elastic piece 24 can make the locking ratchet 23 and the ratchet ring 22 always remain in a contact state, when the turntable 19 rotates clockwise, the ratchet ring 22 will be driven to rotate clockwise simultaneously by the locking ratchet 23.

[0063] As a further solution of the present utility model, a gear 25 is rotatably arranged on the outer wall of the support rod 18. The gear 25 is fixedly connected to the ratchet ring 22 through a fixing rod 26. A toothed plate 27 that cooperates with the gear 25 is fixedly arranged on the top surface of the lower mold 1.

[0064] In this embodiment, during the process of the upper mold 2 approaching and closing the lower mold 1, the gear 25 will engage with the toothed plate 27. The gear 25 will rotate clockwise under the action of the toothed plate 27, and at the same time, the ratchet ring 22 will also be driven to rotate synchronously;

[0065] When the upper mold 2 is separated from the lower mold 1, the gear 25 will rotate counterclockwise under the action of the toothed plate 27, and the ratchet ring 22 will rotate counterclockwise following the gear 25. Due to the interaction between the ratchet ring 22 and the locking ratchet 23, the turntable 19 will also rotate counterclockwise, causing the sliding column 20 to slide counterclockwise in the arc-shaped groove 21. When the sliding column 20 slides counterclockwise, it will push the L-shaped slider 13 to move horizontally to the right;

[0066] During the process of the L-shaped slider 13 moving rightward, it will drive the baffle 4 to reset, so that the material injection pipe 3 is closed. When the inclined surface of the L-shaped slider 13 fits with the trapezoidal slider 10, the trapezoidal slider 10 will reset under the action of the first spring 7, thereby enabling the first sliding rod 6 to reset, which is convenient for the next material injection.

[0067] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0068] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A concrete prefabricated block mold with automatic injection, comprising a lower mold (1) and an upper mold (2) that can be opened and closed with the lower mold (1), characterized in that: An injection pipe (3) is provided through the upper mold (2), and a baffle (4) is provided on the injection pipe (3) for horizontal sliding, and the baffle (4) can open or close the injection pipe (3); The upper mold (2) is provided with a grouting control component, and the grouting control component is connected to the baffle (4). When the upper mold (2) approaches the lower mold (1) and closes, the grouting control component drives the baffle (4) to slide horizontally and puts the injection pipe (3) in an open state, so that concrete enters the lower mold (1) from the injection pipe (3) for prefabrication; A reset component is also provided between the upper mold (2) and the lower mold (1), and the reset component is connected to the grouting control component. When the upper mold (2) is separated from the lower mold (1) after prefabrication, the reset component will drive the baffle (4) to slide and reset through the grouting control component, so that the injection pipe (3) is in a closed state.

2. The automatic injection concrete prefabricated block mold according to claim 1, characterized in that: The grouting control assembly comprises a first sleeve (5) fixedly arranged on the upper mold (2) and a first sliding rod (6) slidably matched with the first sleeve (5), and a first spring (7) is arranged inside the first sleeve (5); The first spring (7) enables the first slide bar (6) to always have a tendency to extend out of the first sleeve (5), and a moving plate (8) is fixedly arranged on the first slide bar (6); Wherein, the bottom end of the first sliding rod (6) is located below the bottom end of the upper mold (2).

3. The automatic injection concrete prefabricated block mold according to claim 2, characterized in that: The side wall of the upper mold (2) is provided with a first slide groove (9), a trapezoidal slider (10) is slidably arranged in the first slide groove (9), a guide frame plate (11) is fixedly arranged on the trapezoidal slider (10), and the movable plate (8) is located inside the guide frame plate (11) and slides with each other; Wherein, the first slide groove (9) is arranged to form an angle of 45 degrees with the horizontal plane.

4. The automatic injection concrete prefabricated block mold according to claim 3, characterized in that: A second slide groove (12) is horizontally provided on the side wall of the upper mold (2), an L-shaped slider (13) is slidably provided in the second slide groove (12), a second slide rod (15) is horizontally fixedly provided on the right side wall of the L-shaped slider (13), a second sleeve (14) is fixedly provided on the upper mold (2), and the second slide rod (15) and the second sleeve (14) are slidably matched with each other; A second spring (16) is arranged inside the second sleeve (14) so ​​that the second slide bar (15) always has a tendency to move leftwards, and a connecting rod (17) is fixedly connected between the L-shaped slide block (13) and the baffle plate (4); The top end of the L-shaped slider (13) is arranged as an inclined surface and fits the side surface of the trapezoidal slider (10), and the elastic force of the first spring (7) is greater than the elastic force of the second spring (16).

5. The automatic injection concrete prefabricated block mold according to claim 4, characterized in that: The reset assembly comprises a support rod (18) fixedly arranged on the side wall of the upper mold (2) and a turntable (19) rotatably arranged on the support rod (18); A slide post (20) is fixedly provided on one side wall of the turntable (19), and an arc groove (21) concentric with the turntable (19) is opened on the side wall of the upper mold (2), one end of the slide post (20) is located inside the arc groove (21) and is slidably fitted, and the left end of the L-shaped sliding block (13) is in contact with the slide post (20).

6. The automatic injection concrete prefabricated block mold according to claim 5, characterized in that: The outer wall of the rotating disk (19) is rotatably provided with a ratchet ring (22), the other side wall of the rotating disk (19) is rotatably provided with a locking ratchet (23) matched with the ratchet ring (22), and the other side wall of the rotating disk (19) is fixedly provided with an elastic sheet (24), and the elastic sheet (24) can keep the locking ratchet (23) and the ratchet ring (22) in a state of always being in conflict.

7. The automatic injection concrete prefabricated block mold according to claim 6, characterized in that: A gear (25) is rotatably provided on the outer wall of the support rod (18), and the gear (25) is fixedly connected to the ratchet ring (22) via a fixing rod (26). A toothed plate (27) matching the gear (25) is fixedly provided on the top surface of the lower mold (1).

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