Suction head of surface-mounted component

By designing an anti-rotation mechanism of the arc seat and baffle in the suction head of the patch element, the problems of poor limiting and rotation during the transfer of the patch element are solved, and high-precision transfer and positioning of the patch element are achieved.

CN222928725UActive Publication Date: 2025-05-30MIANYANG FUSHENG TECH CO LTD
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Patent Information

Application Number
CN202421663270.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-30
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing patch element suction heads have poor limiting properties during the transfer of patch elements, which can easily lead to rotation of patch elements and affect the patch accuracy.

Method used

An anti-rotation mechanism including an arc-shaped seat and a baffle is designed. Through the cooperation of the side wall of the arc-shaped seat and the baffle, the compact absorption and limiting of the patch element is achieved to avoid rotation.

Benefits of technology

It effectively improves the transfer accuracy of the patch element and ensures the stability and positioning accuracy of the patch element during the transfer process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material suction head of a patch element. The material suction head comprises an air cylinder, the lower end of the inflator is fixedly connected with an anti-rotation mechanism, the anti-rotation mechanism comprises a fixed seat and an arc-shaped seat, the fixed seat is fixedly connected to the lower end of the inflator, the lower end of the fixed seat is fixedly connected with the arc-shaped seat, a through hole is formed between the arc-shaped seat and the fixed seat, and the through hole is communicated with the lower end of the inflator; the baffle is fixedly connected to the rear end of the lower surface of the fixing base, a rib groove is formed between the baffle and the arc-shaped base, the upper end of the outer surface of the air cylinder is fixedly connected with a first reinforcing cylinder, and the middle of the outer surface of the air cylinder is fixedly connected with a second reinforcing cylinder. The side wall of the arc-shaped base and the baffle work in cooperation to achieve tight suction and limiting of the patch element, the rotation phenomenon of the patch element in the transferring process is avoided, and the transferring accuracy of the patch element is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip component processing equipment, and specifically relates to a suction head for chip components. Background Technique

[0002] The suction heads of chip components play a crucial role in the operation of SMT (Surface Mount Technology) pick-and-place machines. They are the most complex and core parts of the program application and components on the pick-and-place machine. Similar to a person's hand, they are responsible for completing the "pick-up - move - position - place" operation of components from the tape to the PCB circuit board. Some of the existing suction heads for chip components adopt the method that the suction port of the suction head is a horizontal round opening to achieve the suction of chip components. The limiting effect on the chip components during suction is poor, and the chip components are prone to rotation during the transfer process, which may affect the subsequent chip placement accuracy of the chip components. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a suction head for chip components. The side wall of the arc-shaped seat and the baffle cooperate to achieve the tight suction and limitation of chip components, avoid the rotation phenomenon of chip components during the transfer process, and greatly improve the transfer accuracy of chip components, and can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: A suction head for chip components, including an air cylinder;

[0005] Air cylinder: A rotation prevention mechanism is fixedly connected to the lower end thereof. The rotation prevention mechanism includes a fixed seat and an arc-shaped seat. The fixed seat is fixedly connected to the lower end of the air cylinder, and the lower end of the fixed seat is fixedly connected to the arc-shaped seat. A through hole is provided between the arc-shaped seat and the fixed seat, and the through hole is communicated with the lower end of the air cylinder. The side wall of the arc-shaped seat and the baffle cooperate to achieve the tight suction and limitation of chip components, avoid the rotation phenomenon of chip components during the transfer process, and greatly improve the transfer accuracy of chip components.

[0006] Further, the rotation prevention mechanism further includes a baffle, and the baffle is fixedly connected to the rear end of the lower surface of the fixed seat. A rib groove is provided between the baffle and the arc-shaped seat to provide longitudinal limitation for chip components.

[0007] Further, a first reinforcing cylinder is fixedly connected to the upper end of the outer surface of the air cylinder, a second reinforcing cylinder is fixedly connected to the middle of the outer surface of the air cylinder, and a third reinforcing cylinder is fixedly connected to the lower end of the outer surface of the air cylinder, effectively improving the firmness of the suction head.

[0008] Further, discs are fixedly connected between the first reinforcing cylinder and the second reinforcing cylinder and between the second reinforcing cylinder and the third reinforcing cylinder, facilitating the taking of the suction head.

[0009] Further, it also includes a connection port which is arranged at the front end of the lower disk, facilitating the storage of the suction head.

[0010] Further, a connection block is fixedly connected to the upper end of the outer surface of the air cylinder, facilitating the stable connection of the suction head to external equipment.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The suction head of this chip component has the following advantages:

[0012] The operator connects the suction head to the output port of the external chip mounter through the connection block, making the upper end of the air cylinder correspond to the air guide hole of the external slicer. An upward suction force is generated inside the air cylinder, causing a vacuum suction force at the suction port of the suction head, enabling the chip component to be adsorbed at the lower end of the arc-shaped seat. At the same time, the front side surface of the baffle is attached to the rear end of the chip component. The side walls of the baffle and the arc-shaped seat work together to achieve the lateral and longitudinal limitation of the chip component. The side walls of the arc-shaped seat and the baffle cooperate to achieve the tight suction and limitation of the chip component, avoiding the rotation phenomenon of the chip component during the transfer process, and greatly improving the transfer accuracy of the chip component. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a schematic cross-sectional structural diagram inside the present utility model.

[0015] In the figure: 1 air cylinder, 2 anti-rotation mechanism, 21 fixed seat, 22 baffle, 23 arc-shaped seat, 3 first reinforcing cylinder, 4 second reinforcing cylinder, 5 third reinforcing cylinder, 6 disk, 7 connection port, 8 connection block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figure 1-2 , this embodiment provides a technical solution: A suction head for a chip component, including an air cylinder 1;

[0018] Air cylinder 1: A rotation prevention mechanism 2 is fixedly connected to its lower end. The rotation prevention mechanism 2 includes a fixed seat 21 and an arc seat 23. The fixed seat 21 is fixedly connected to the lower end of the air cylinder 1. The lower end of the fixed seat 21 is fixedly connected to the arc seat 23. A through hole is provided between the arc seat 23 and the fixed seat 21, and the through hole communicates with the lower end of the air cylinder 1. The rotation prevention mechanism 2 further includes a baffle 22. The baffle 22 is fixedly connected to the rear end of the lower surface of the fixed seat 21. A rib groove is provided between the baffle 22 and the arc seat 23. The suction head is connected to the output port of the external mounter through the connecting block 8, so that the upper end of the air cylinder 1 corresponds to the air guide hole of the external slicer. An upward suction force is generated inside the air cylinder 1, so that a vacuum suction force is generated at the suction port of the suction head, so that the chip component is adsorbed on the lower end of the arc seat 23. At the same time, the front side surface of the baffle 22 is attached to the rear end of the chip component. The side walls of the baffle 22 and the arc seat 23 realize the lateral and longitudinal limits of the chip component;

[0019] Wherein: A first reinforcing cylinder 3 is fixedly connected to the upper end of the outer surface of the air cylinder 1. A second reinforcing cylinder 4 is fixedly connected to the middle of the outer surface of the air cylinder 1. A third reinforcing cylinder 5 is fixedly connected to the lower end of the outer surface of the air cylinder 1. Disks 6 are fixedly connected between the first reinforcing cylinder 3 and the second reinforcing cylinder 4 and between the second reinforcing cylinder 4 and the third reinforcing cylinder 5. A connection port 7 is further included. The connection port 7 is arranged at the front end of the lower disk 6. A connecting block 8 is fixedly connected to the upper end of the outer surface of the air cylinder 1.

[0020] The working principle of a suction head for chip components provided by the present utility model is as follows: During work, the operator connects the suction head to the output port of the external mounter through the connecting block 8, so that the upper end of the air cylinder 1 corresponds to the air guide hole of the external slicer. An upward suction force is generated inside the air cylinder 1, so that a vacuum suction force is generated at the suction port of the suction head, so that the chip component is adsorbed on the lower end of the arc seat 23. At the same time, the front side surface of the baffle 22 is attached to the rear end of the chip component. The side walls of the baffle 22 and the arc seat 23 realize the lateral and longitudinal limits of the chip component, effectively avoiding the rotation phenomenon of the chip component during the transfer process, thereby greatly ensuring the accuracy of the transfer of the chip component, and finally ensuring the positioning accuracy of the chip component in the follow-up.

[0021] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. A suction head for patch components, characterized in that: comprising a gas cylinder (1); The gas cylinder (1) has an anti-rotation mechanism (2) fixedly connected at its lower end, the anti-rotation mechanism (2) comprising a fixed seat (21) and an arc seat (23), the fixed seat (21) being fixedly connected to the lower end of the gas cylinder (1), the lower end of the fixed seat (21) being fixedly connected to the arc seat (23), a through hole being provided between the arc seat (23) and the fixed seat (21), the through hole being communicated with the lower end of the gas cylinder (1).

2. The suction head of a patch component according to claim 1, characterized in that: The anti-rotation mechanism (2) further comprises a baffle (22), wherein the baffle (22) is fixedly connected to the rear end of the lower surface of the fixing seat (21), and a rib groove is provided between the baffle (22) and the arc seat (23).

3. The suction head of a patch component according to claim 1, characterized in that: The upper end of the outer surface of the gas cylinder (1) is fixedly connected to a reinforcing cylinder 1 (3), the middle part of the outer surface of the gas cylinder (1) is fixedly connected to a reinforcing cylinder 2 (4), and the lower end of the outer surface of the gas cylinder (1) is fixedly connected to a reinforcing cylinder 3 (5).

4. The suction head of a patch component according to claim 3, characterized in that: A disk (6) is fixedly connected between the reinforcing tube 1 (3) and the reinforcing tube 2 (4) and between the reinforcing tube 2 (4) and the reinforcing tube 3 (5).

5. The material suction head of a patch component according to claim 4, characterized in that: It also comprises a connection port (7), wherein the connection port (7) is arranged at the front end of the lower disc (6).

6. The suction head of a patch component according to claim 1, characterized in that: A connecting block (8) is fixedly connected to the upper end of the outer surface of the gas cylinder (1).