Mud cake stripping mechanism for mud press

By designing the separation shovel plate driven by telescopic solenoids and cylinders in the mud press, the problem of manually disengaging the mud cakes one by one is solved, and automatic disengagement is achieved, efficiency is improved and manpower is saved.

CN222930464UActive Publication Date: 2025-06-03CHAOZHOU JIANYE NON-METAL NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421729145.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-03
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

Existing mud presses require the mud cakes to be knocked off one by one to remove the filter cloth or clips, resulting in waste of manpower and inefficiency.

Method used

A mud cake peeling mechanism for mud presses is designed, and a telescopic electromagnet is used to help the mud cake to escape from the clip by vibration, and to drive the separation shovel plate to lift and lower it through the cylinder, automatically separating the mud cake from the clip.

Benefits of technology

The process of disengagement of mud cakes is achieved efficiently without manual intervention, improving production efficiency and saving human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mud cake stripping mechanism for a mud pressing machine, which comprises a support slide rail, a movable support plate, a movable support plate, a movable support plate and a movable support plate, wherein the movable support plate is arranged on the side edge of the support slide rail; the moving box is arranged on the outer side of the moving supporting plate in a sliding mode, a driving part is arranged in the moving box and used for driving the moving box to move along the moving supporting plate, and a first arc-shaped pushing rod and a second arc-shaped pushing rod are symmetrically and rotationally connected to the top of the moving box; the mud cake separating device has the advantages that the telescopic electromagnet is arranged, the telescopic electromagnet repeatedly and frequently impacts the clamping pieces, mud cakes can be effectively helped to be separated from the clamping pieces through vibration, the air cylinder and the separating shovel plate are arranged, the separating shovel plate is driven to ascend and descend, and the mud cakes can be separated from the clamping pieces through the telescopic electromagnet. The separating shovel plate is inserted between the mud cake and the clamping piece, so that the mud cake is automatically separated under the action of gravity, the production process of the mud cake can be efficiently completed, and the mud cake is ensured to be smoothly separated from the clamping piece.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge presses, in particular to a sludge cake stripping mechanism for a sludge press. Background Technique

[0002] The sludge press extrudes the water in the sludge through mechanical extrusion force to form a relatively dry sludge cake. The sludge cake will be fixed on the transfer clip, and it is necessary to manually knock off the sludge cake. Usually, tools such as hammers and sticks are needed to gently operate the sludge cake to make it fall off from the filter cloth or clip of the sludge press. The sludge cakes are usually formed by batch extrusion of multiple clamping plates. Therefore, it is necessary to manually perform corresponding operations one by one, wasting manpower. Content of the Utility Model

[0003] The purpose of the utility model is to provide a sludge cake stripping mechanism for a sludge press to solve the problems put forward in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: A sludge cake stripping mechanism for a sludge press, including:

[0005] A support slide rail, and a movable support plate for support is arranged on the side of the support slide rail;

[0006] A movable box is slidably arranged outside the movable support plate. A driving part is arranged inside the movable box for driving the movable box to move along the movable support plate. A first arc-shaped push rod and a second arc-shaped push rod are symmetrically and rotatably connected to the top of the movable box. A telescopic electromagnet is embedded at the end of the second arc-shaped push rod for reciprocating telescoping to achieve knocking vibration;

[0007] A stripping assembly is arranged outside the movable box. The stripping assembly includes a separating shovel plate and a cylinder for driving the separating shovel plate to lift and lower.

[0008] Preferably, the driving part includes a driving motor fixed inside the movable box. The output end of the driving motor is fixedly connected with a driving gear. The outside of the driving gear is meshed with a fixed rack, and the fixed rack is fixed to the bottom of the movable support plate.

[0009] Preferably, a pressure sensor is fixed on one side of the second arc-shaped push rod.

[0010] Preferably, a pulling assembly is arranged below both the second arc-shaped push rod and the first arc-shaped push rod. The pulling assembly includes lifting pull rods respectively rotatably connected to the bottoms of the second arc-shaped push rod and the first arc-shaped push rod. A long hole matching with the lifting pull rod is arranged on the top of the movable box. A return spring is sleeved outside the lifting pull rod and above the movable box.

[0011] Preferably, a limiting piece is fixedly connected to the outer side of the lifting pull rod and inside the moving box, an electric telescopic rod is fixedly connected inside the moving box, and the output end of the electric telescopic rod is fixedly connected with a pressing rod for driving the reset spring to move downward.

[0012] Preferably, the peeling assembly further includes a support tube fixedly connected to the outer side of the moving box, a lifting rod is detachably installed inside the support tube, a cross bar is fixedly connected to the top of the lifting rod, and an adjustment slider is adjustably installed in the middle of the cross bar.

[0013] Preferably, the air cylinder is fixedly connected to the top of the adjustment slider, the separating shovel plate is fixedly connected to the output end of the air cylinder, the separating shovel plate is of an L-shaped structure, and a sliding rod slidably connected to the adjustment slider is fixedly connected to the top of the separating shovel plate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: by setting a telescopic electromagnet, the clamping piece is repeatedly and frequently impacted by the telescopic electromagnet, and the vibration can effectively help the mud cake to break away from the clamping piece. By setting an air cylinder and a separating shovel plate, and driving the lifting movement of the separating shovel plate, the separating shovel plate is inserted between the mud cake and the clamping piece, so that the mud cake automatically separates under the action of gravity, thereby being able to efficiently complete the production process of the mud cake and ensuring that the mud cake smoothly breaks away from the clamping piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the support tube of the present utility model;

[0017] Figure 3 is a schematic structural diagram of the position of the telescopic electromagnet of the present utility model;

[0018] Figure 4 is a schematic structural diagram of the electric telescopic rod of the present utility model;

[0019] Figure 5 is a schematic structural diagram of the limiting piece of the present utility model.

[0020] In the figure: 1, support slide rail; 2, moving support plate; 3, moving box; 4, support tube; 5, lifting rod; 6, cross bar; 7, adjustment slider; 8, air cylinder; 9, separating shovel plate; 10, limiting piece; 11, first arc-shaped push rod; 12, second arc-shaped push rod; 13, telescopic electromagnet; 14, pressure sensor; 15, reset spring; 16, lifting pull rod; 17, driving motor; 18, driving gear; 19, fixed rack; 20, electric telescopic rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figure 1 、 2 As shown in Figures 3, 4, and 5, the present utility model provides a technical solution: a mud cake peeling mechanism for a mud press, including: there are two support slide rails 1, and an extrusion forming clip is slidably placed on the top of the two support slide rails 1. A moving support plate 2 for support is fixedly connected to the side of the support slide rail 1, and the moving support plate 2 is of a T-shaped structure; a moving box 3 is slidably placed outside the moving support plate 2, and a driving part is arranged inside the moving box 3 for driving the moving box 3 to move along the moving support plate 2. The top of the moving box 3 is symmetrically rotatably connected with a first arc-shaped push rod 11 and a second arc-shaped push rod 12. An expansion electromagnet 13 is embedded at the end of the second arc-shaped push rod 12 for reciprocating expansion and contraction to achieve knocking vibration; a peeling assembly is placed outside the moving box 3, and the peeling assembly includes a separating shovel plate 9 and a cylinder 8 for driving the separating shovel plate 9 to lift and lower.

[0023] It should be noted that the present utility model is equipped with a PLC controller, and the motor, sensor, and solenoid valve of the cylinder are all electrically connected to the PLC controller. During operation, the driving part drives the moving box 3 to move outward along the support slide rail 1 towards the second arc-shaped push rod 12. When the top of the second arc-shaped push rod 12 contacts the side of the clip, under the action of pressure, the second arc-shaped push rod 12 moves downward. When the second arc-shaped push rod 12 is misaligned with the side of the clip, the return spring 15 drives the second arc-shaped push rod 12 to reset, and the driving part drives the moving box 3 to move in the reverse direction. At this time, the second arc-shaped push rod 12 separates the clip from the other clips. When the second arc-shaped push rod 12 contacts the clip, the pressure sensor 14 transmits a signal to the controller, and the controller controls the power-on and power-off time and the number of cycles by cooperating with a timer, thereby controlling the expansion electromagnet 13 to be energized reciprocally, and hitting the clip through reciprocating expansion and contraction to achieve knocking vibration, thereby accelerating the detachment of the mud cake. When the pressure sensor 14 detects a pressure signal, the cylinder 8 drives the separating shovel plate 9 to move downward, and the mud cake is separated from the clip through the separating shovel plate 9. When the moving box 3 moves the clip to a specified position, the first arc-shaped push rod 11 is pressed down by the cleaned clip in front, and then according to the preset program, the driving part drives the moving box 3 to move towards the direction of the second arc-shaped push rod 12 again, and the cyclic peeling is completed in this way.

[0024] Please refer to Figure 3 、 4As shown, the driving part includes a driving motor 17 fixedly connected inside the moving box 3. The output end of the driving motor 17 is fixedly connected with a driving gear 18. The outside of the driving gear 18 is meshed with a fixed rack 19, and the fixed rack 19 is fixedly connected to the bottom of the moving support plate 2.

[0025] It should be noted that when the moving box 3 of the present utility model needs to move, the driving motor 17 drives the driving gear 18 to rotate. The driving gear 18 meshes with the fixed rack 19. Under the reaction force, the driving motor 17 drives the moving box 3 to slide outside the moving support plate 2.

[0026] Please refer to Figure 3 、 4 As shown, a pressure sensor 14 is fixedly connected to one side of the second arc-shaped push rod 12. Pulling components are arranged below the second arc-shaped push rod 12 and the first arc-shaped push rod 11. The pulling component includes a lifting pull rod 16 rotatably connected to the bottoms of the second arc-shaped push rod 12 and the first arc-shaped push rod 11 respectively. The top of the moving box 3 is provided with a long hole for cooperating with the lifting pull rod 16. A return spring 15 is sleeved outside the lifting pull rod 16 and above the moving box 3. A limiting piece 10 is fixedly connected to the outside of the lifting pull rod 16 and inside the moving box 3. An electric telescopic rod 20 is fixedly connected inside the moving box 3. The output end of the electric telescopic rod 20 is fixedly connected with a pressing rod for driving the return spring 15 to move downward.

[0027] It should be noted that the pressure sensor 14 of the present utility model is used to detect whether the second arc-shaped push rod 12 contacts the clamping piece. When the second arc-shaped push rod 12 is squeezed downward, the second arc-shaped push rod 12 moves downward. While the second arc-shaped push rod 12 drives the lifting pull rod 16 to move inside the moving box 3, the return spring 15 is compressed. When the second arc-shaped push rod 12 separates from the top contact object, the return spring 15 drives the second arc-shaped push rod 12 to reset. When it is necessary to pull both the first arc-shaped push rod 11 and the second arc-shaped push rod 12 back to the top of the moving box 3, the telescopic end of the second arc-shaped push rod 12 retracts inward. The electric telescopic rod 20 drives the pressing rod to contact the bottom of the lifting pull rod 16, thereby pulling the lifting pull rod 16 downward, so that the second arc-shaped push rod 12 and the telescopic electromagnet 13 can perform corresponding downward flips.

[0028] Please refer to Figure 1 、 2 As shown in FIGS. 、5, the peeling component further includes a support tube 4 fixedly connected to the outside of the moving box 3. A lifting rod 5 is detachably installed inside the support tube 4. The top of the lifting rod 5 is fixedly connected with a cross bar 6. An adjustment slider 7 is adjustably installed in the middle of the cross bar 6. A cylinder 8 is fixedly connected to the top of the adjustment slider 7. A separation shovel plate 9 is fixedly connected to the output end of the cylinder 8. The separation shovel plate 9 is of an L-shaped structure, and a sliding rod slidably connected to the adjustment slider 7 is fixedly connected to the top of the separation shovel plate 9.

[0029] It should be noted that the lifting rod 5 of the present utility model is fixedly connected to the end of the support pipe 4 through a fastening bolt. A chute is provided in the middle of the cross bar 6. The adjustment slider 7 is slidably installed in the chute and fixed at a specified position through a fastening bolt. The adjustment slider 7 is fixed directly above the clamping piece. When the pressure of the pressure sensor 14 reaches the preset value, the cylinder 8 drives the separating shovel plate 9 to move downward. The side of the separating shovel plate 9 is in contact with the clamping piece, so as to separate the mud cake from the clamping piece.

[0030] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0031] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0032] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "set", "connected", "fixed", "swivelly connected", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium. It may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A mud cake stripping mechanism for a mud press, characterized in that: include: A supporting slide rail (1), wherein a movable supporting plate (2) for supporting is provided on the side of the supporting slide rail (1); A moving box (3), the moving box (3) is slidably placed on the outside of the moving support plate (2), a driving unit is provided inside the moving box (3) for driving the moving box (3) to move along the moving support plate (2), a first arc-shaped push rod (11) and a second arc-shaped push rod (12) are symmetrically rotated at the top of the moving box (3), a telescopic electromagnet (13) is embedded and installed at the end of the second arc-shaped push rod (12) for reciprocating telescopic movement to achieve knocking vibration; A stripping assembly is arranged outside the movable box (3), and comprises a separation shovel plate (9) and a cylinder (8) for driving the separation shovel plate (9) to move up and down.

2. The mud cake stripping mechanism for a mud press according to claim 1, characterized in that: The driving unit comprises a driving motor (17) fixedly connected to the inside of the moving box (3); the output end of the driving motor (17) is fixedly connected to a driving gear (18); the outer side of the driving gear (18) is meshingly connected to a fixed rack (19); and the fixed rack (19) is fixedly connected to the bottom of the moving support plate (2).

3. The mud cake stripping mechanism for a mud press according to claim 1, characterized in that: A pressure sensor (14) is fixedly connected to one side of the second arc-shaped push rod (12).

4. The mud cake stripping mechanism for a mud press according to claim 3, characterized in that: A pulling assembly is provided below the second arc-shaped push rod (12) and the first arc-shaped push rod (11), and the pulling assembly includes a lifting rod (16) rotatably connected to the bottom of the second arc-shaped push rod (12) and the first arc-shaped push rod (11), and a long hole matching the lifting rod (16) is provided on the top of the moving box (3), and a return spring (15) is sleeved on the outer side of the lifting rod (16) and located above the moving box (3).

5. The mud cake stripping mechanism for a mud press according to claim 4, characterized in that: A limiting plate (10) is fixedly connected to the outside of the lifting rod (16) and inside the moving box (3); an electric telescopic rod (20) is fixedly connected to the inside of the moving box (3); and a pressure rod for driving the return spring (15) to move downward is fixedly connected to the output end of the electric telescopic rod (20).

6. The mud cake stripping mechanism for a mud press according to claim 1, characterized in that: The stripping assembly also includes a support tube (4) fixedly connected to the outside of the moving box (3), a lifting rod (5) is detachably installed inside the support tube (4), a cross bar (6) is fixedly connected to the top of the lifting rod (5), and an adjustment slider (7) is adjustably installed in the middle of the cross bar (6).

7. The mud cake stripping mechanism for a mud press according to claim 6, characterized in that: The cylinder (8) is fixedly connected to the top of the adjusting slider (7), and the separation shovel plate (9) is fixedly connected to the output end of the cylinder (8). The separation shovel plate (9) is an L-shaped structure, and a sliding rod slidably connected to the adjusting slider (7) is fixedly connected to the top of the separation shovel plate (9).