Novel high-temperature-resistant rubber compound precision filter
By designing a new type of rubber mixing precision filter, using sliding connection and installation mechanism to stabilize the filter screen, and effectively clean impurities through cleaning mechanisms, the problems of unstable fixation of the filter screen and incomplete cleaning of impurities in the prior art are solved, and the filtration efficiency and stability are improved.
Patent Information
- Application Number
- CN202421980374.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The filter mesh of existing rubber-mixed precision filters is unstable and is prone to fall off during the filtration process. It lacks effective impurity cleaning measures, which affects the filtration efficiency.
A new high-temperature resistant rubber mixing precision filter was designed, using a sliding-connected mounting frame and filter rack, combining the installation mechanism and cleaning mechanism to achieve stable fixation and effective cleaning of the filter.
Through the design of the sliding connection and installation mechanism, the stability and firmness of the filter screen are ensured, and the problem of falling off under high pressure is avoided; through the design of the cleaning mechanism, impurities on the surface of the filter screen are effectively cleaned and the filtration efficiency is improved.
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Figure CN222933127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixer rubber filtration, in particular to a new type of high-temperature resistant rubber mixer rubber precision filter. Background Technique
[0002] Rubber mixer rubber is a basic rubber compound prepared from polyorganosiloxane containing ethylene-based linear high polymer, compounded with reinforcing fillers, extender fillers and additives imparting various properties. The rubber compound obtained by mixing raw rubber or plasticated rubber with compounding agents on a rubber mill is called mixer rubber. Mixer rubber production mixes compounding agents in an uncrosslinked state in bulk, granular and powdered raw rubber, and the rubber compound has fluidity.
[0003] At present, in the process of mixer rubber production, in order to ensure its high quality and that the rubber compound does not contain any impurities, it is necessary to filter the rubber compound. The precision filters used in the prior art bond the filter screen by bonding. The filter screen is not stably fixed. During the filtration process of the rubber compound, the filter screen is easily detached in the filter due to a large extrusion force, which affects the filtration effect of the rubber compound. Moreover, the existing filters do not have good cleaning measures for the impurities on the surface of the filter screen after one filtration of the rubber compound. The blockage of the filter screen by impurities will affect the filtration efficiency of the filter screen. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides a new type of high-temperature resistant rubber mixer rubber precision filter, which solves the problems put forward in the above background technique.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solution: A new type of high-temperature resistant rubber mixer rubber precision filter, including an installation frame, and a first filter screen frame and a second filter screen frame arranged on the installation frame. The first filter screen frame is slidably connected to the installation frame through a first slider, and the second filter screen frame is slidably connected to the installation frame through a second slider. An installation mechanism for stably installing the filter screen and a cleaning mechanism for cleaning the filter screen are arranged in the installation frame;
[0008] The installation mechanism includes an installation pipe, and two groups of first branch pipes symmetrically distributed on the installation pipe. Second branch pipes are fixedly installed on both groups of first branch pipes, and the first branch pipes are respectively perpendicular to the installation pipe and the second branch pipes. The cleaning mechanism includes a moving frame slidably connected to the installation frame.
[0009] Preferably, a first push rod is arranged in the installation pipe, and a piston is arranged on the first push rod. Both the first push rod and the piston are slidably connected to the installation pipe. Connection ports are arranged at both ends of the installation pipe. An installation rod is arranged in the first branch pipe, and a sliding block is sleeved on the installation rod. A first spring is sleeved on the installation rod, and both ends of the first spring are fixedly connected to the sliding block and the first branch pipe respectively.
[0010] Preferably, a fixing frame is arranged in the second branch pipe, a second spring is sleeved on the fixing frame, a second push rod is arranged in the second branch pipe, and the second push rod is slidably connected to the fixing frame. Both ends of the second spring are fixedly connected to the second push rod and the second branch pipe respectively.
[0011] Preferably, the second slider is fixedly connected to the first push rod, and the first slider is fixedly connected to the second push rod.
[0012] Preferably, the cleaning mechanism further includes a cleaning brush. The cleaning brush is slidably connected to the moving frame. A sliding rod is arranged in the moving frame, and a third spring is sleeved on the sliding rod. The cleaning brush is slidably connected to the sliding rod. Both ends of the third spring are fixedly connected to the cleaning brush and the moving frame respectively. A cam is arranged on the moving frame, and the cam is rotatably connected to the moving frame through a rotating shaft. The cam is in contact with the cleaning brush.
[0013] Preferably, two symmetrically distributed lead screws are arranged in the installation frame. The two lead screws respectively penetrate through both ends of the moving frame and are respectively threadedly connected to the moving frame. Synchronous wheels are sleeved on the two lead screws, and a synchronous belt is arranged in the installation frame. The synchronous belt is respectively in transmission connection with the two synchronous wheels.
[0014] (III) Advantageous Effects
[0015] Compared with the prior art, the present utility model provides a novel high-temperature resistant rubber mixing precision filter, which has the following advantageous effects:
[0016] Through the provided installation structure, the quick splicing and clamping between the first filter screen frame and the second filter screen frame are realized, and the first filter screen frame and the second filter screen frame are infinitely attached by the reverse abutment of the first push rod and the second push rod against the first slider and the second slider, ensuring the stability and firmness of the filter screen fixation, avoiding the detachment of the filter screen under the pressure during the colloid filtration process, and realizing the timely cleaning of the filter screen surface through the provided cleaning mechanism, reducing the blockage of impurities on the filter screen, and ensuring the colloid filtration efficiency. Description of the Drawings
[0017] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation to the present application. In the drawings:
[0018] Figure 1Schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 Schematic diagram of the structure of the mounting bracket of the present utility model;
[0020] Figure 3 Schematic diagram of the structure of the mounting mechanism of the present utility model;
[0021] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at position A;
[0022] Figure 5 Schematic diagram of the structure of the cleaning mechanism of the present utility model.
[0023] In the figure: 1, mounting bracket; 2, first filter screen bracket; 3, second filter screen bracket; 4, first slider; 5, second slider; 6, mounting mechanism; 601, mounting pipe; 602, first branch pipe; 603, first push rod; 604, piston; 605, connection port; 606, mounting rod; 607, sliding block; 608, first spring; 609, second branch pipe; 610, fixed bracket; 611, second spring; 612, second push rod; 7, cleaning mechanism; 701, moving frame; 702, lead screw; 703, synchronous pulley; 704, synchronous belt; 705, cleaning brush; 706, slide bar; 707, third spring; 708, cam. Specific embodiments
[0024] The following will cooperate with the drawings and embodiments to detail the implementation manners of the present application, so as to fully understand the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects and implement accordingly.
[0025] Figures 1-5This is an embodiment of the present utility model, a precision filter for a new type of high-temperature resistant rubber mixing gum, including a mounting frame 1, and a first filter screen frame 2 and a second filter screen frame 3 arranged on the mounting frame 1. The first filter screen frame 2 is slidably connected to the mounting frame 1 through a first slider 4, and the second filter screen frame 3 is slidably connected to the mounting frame 1 through a second slider 5. An installation mechanism 6 for stably installing the filter screen and a cleaning mechanism 7 for cleaning the filter screen are arranged in the mounting frame 1. The installation mechanism 6 includes an installation pipe 601 and two groups of first branch pipes 602 symmetrically distributed on the installation pipe 601. Second branch pipes 609 are fixedly installed on both groups of first branch pipes 602, and the first branch pipes 602 are respectively perpendicular to the installation pipe 601 and the second branch pipes 609. The cleaning mechanism 7 includes a moving frame 701 slidably connected to the mounting frame 1. Through the provided mounting frame 1, the quick splicing and clamping between the first filter screen frame 2 and the second filter screen frame 3 are realized, and the first filter screen frame 2 and the second filter screen frame 3 are infinitely fitted by the reverse abutment of the first push rod 603 and the second push rod 612 against the first slider 4 and the second slider 5, ensuring the stability and firmness of the filter screen fixation and avoiding the detachment of the filter screen under the pressure during the colloid filtration process.
[0026] In this embodiment, referring to Figure 3 , Figure 4As shown in the figure, a first push rod 603 is arranged inside the installation pipe 601, and a piston 604 is arranged on the first push rod 603. Both the first push rod 603 and the piston 604 are slidably connected to the installation pipe 601. Connection ports 605 are arranged at both ends of the installation pipe 601. An installation rod 606 is arranged inside the first branch pipe 602, and a sliding block 607 is sleeved on the installation rod 606. A first spring 608 is sleeved on the installation rod 606, and both ends of the first spring 608 are fixedly connected to the sliding block 607 and the first branch pipe 602 respectively. A fixing frame 610 is arranged inside the second branch pipe 609, a second spring 611 is sleeved on the fixing frame 610, a second push rod 612 is arranged inside the second branch pipe 609, and the second push rod 612 is slidably connected to the fixing frame 610. Both ends of the second spring 611 are fixedly connected to the second push rod 612 and the second branch pipe 609 respectively. The second slider 5 is fixedly connected to the first push rod 603, and the first slider 4 is fixedly connected to the second push rod 612. The installation pipe 601 is connected to an air pump through the connection ports 605 at both ends of the installation pipe 601. Gas is filled into the installation pipe 601 through the connection port 605 at the right end of the installation pipe 601, and the gas inside the installation pipe 601 is extracted through the connection port 605 at the left end, so that the piston 604 and the first push rod 603 move to the left, pushing the second slider 5 and the second filter screen holder to move to the left. After the piston 604 and the first push rod 603 move to the leftmost limit, gas continues to be filled into the installation pipe 601. The gas enters the first branch pipe 602 and pushes open the sliding block 607. When the piston 604 does not move to the left end, under the action of the first spring 608, the sliding block 607 has been located at the bottom end of the installation rod 606 inside the first branch pipe 602. When the sliding block 607 moves upward, the opening of the second branch pipe 609 is exposed, and the gas enters the second branch pipe 609 and squeezes the second push rod 612, so that the second push rod 612 moves to the right. The second push rod 612 drives the first slider 4 and the first filter screen holder 2 to move to the right, and the first filter screen holder 2 and the second filter screen holder 3 are closely attached to complete the rapid fixation of the multi-layer filter screen.
[0027] In this embodiment, refer to Figure 5As shown, the cleaning mechanism 7 further includes a cleaning brush 705. The cleaning brush 705 is slidably connected to the moving frame 701. A sliding rod 706 is provided in the moving frame 701, and a third spring 707 is sleeved on the sliding rod 706. The cleaning brush 705 is slidably connected to the sliding rod 706. The two ends of the third spring 707 are respectively fixedly connected to the cleaning brush 705 and the moving frame 701. A cam 708 is provided on the moving frame 701, and the cam 708 is rotatably connected to the moving frame 701 through a rotating shaft. The cam 708 is in contact with the cleaning brush 705. Two symmetrically distributed lead screws 702 are provided in the mounting frame 1, and the two lead screws 702 respectively penetrate through both ends of the moving frame 701 and are respectively threadedly connected to the moving frame 701. Synchronous pulleys 703 are sleeved on the two lead screws 702, and a synchronous belt 704 is provided in the mounting frame 1. The synchronous belt 704 is respectively drivingly connected to the two synchronous pulleys 703. Starting the motor drives the lead screws 702 to rotate. Under the action of the synchronous belt 704 and the synchronous pulleys 703, the two lead screws 702 rotate synchronously. Under the limiting action of the mounting frame 1, the moving frame 701 is pushed. At the same time, starting the motor on the moving frame 701 drives the cam 708 to rotate. The cam 708 intermittently pushes the cleaning brush 705. With the cooperation of the third spring 707, the cleaning brush 705 vibrates up and down to complete the cleaning of the impurities attached to the surface of the filter screen.
[0028] When this embodiment works, the mounting pipe 601 is connected to the air pump through the connection ports 605 at both ends of the mounting pipe 601. Gas is filled into the mounting pipe 601 through the connection port 605 at the right end of the mounting pipe 601, and the gas in the mounting pipe 601 is extracted through the connection port 605 at the left end, so that the piston 604 and the first push rod 603 move to the left, pushing the second slider 5 and the second filter screen frame to the left. After the piston 604 and the first push rod 603 move to the left extreme, gas continues to be filled into the mounting pipe 601. The gas enters the first branch pipe 602 and pushes open the sliding block 607. When the piston 604 does not move to the left end, under the action of the first spring 608, the sliding block 607 has always been located at the bottom end of the mounting rod 606 in the first branch pipe 602. When the sliding block 607 moves upward, the opening of the second branch pipe 609 is exposed. The gas enters the second branch pipe 609 and squeezes the second push rod 612, so that the second push rod 612 moves to the right. The second push rod 612 drives the first slider 4 and the first filter screen frame 2 to move to the right. The first filter screen frame 2 and the second filter screen frame 3 are closely attached to complete the rapid fixation of the multi-layer filter screen. After the filter screen completes one filtration, start the motor to drive the lead screw 702 to rotate. Under the action of the synchronous belt 704 and the synchronous pulley 703, the two lead screws 702 rotate synchronously. Under the limiting action of the mounting frame 1, the moving frame 701 is pushed. At the same time, start the motor on the moving frame 701 to drive the cam 708 to rotate. The cam 708 intermittently pushes the cleaning brush 705. With the cooperation of the third spring 707, the cleaning brush 705 vibrates up and down to complete the cleaning of the impurities attached to the surface of the filter screen.
[0029] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming of those skilled in the art. The provision of power also belongs to the common general knowledge in the art. Moreover, the present utility model is mainly used to protect mechanical devices. Therefore, the control mode and circuit connection of the present utility model will not be explained in detail.
[0030] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A novel high temperature resistant rubber compound precision filter, comprising a mounting frame (1), and a first filter frame (2) and a second filter frame (3) arranged on the mounting frame (1), characterized in that: The first filter frame (2) is slidably connected to the mounting frame (1) via a first slider (4), the second filter frame (3) is slidably connected to the mounting frame (1) via a second slider (5), and the mounting frame (1) is provided with a mounting mechanism (6) for stably mounting the filter, and a cleaning mechanism (7) for cleaning the filter; The mounting mechanism (6) comprises a mounting tube (601) and two groups of first branch tubes (602) symmetrically distributed on the mounting tube (601), the two groups of first branch tubes (602) are fixedly mounted with second branch tubes (609), and the first branch tubes (602) are respectively vertically distributed with the mounting tube (601) and the second branch tubes (609), and the cleaning mechanism (7) comprises a movable frame (701) slidably connected to the mounting frame (1).
2. A novel high temperature resistant rubber compound precision filter according to claim 1, characterized in that: The mounting tube (601) is provided with a first push rod (603), and the first push rod (603) is provided with a piston (604), the first push rod (603) and the piston (604) are both slidably connected to the mounting tube (601), both ends of the mounting tube (601) are provided with connecting ports (605), a mounting rod (606) is provided in the first branch tube (602), and a sliding block (607) is sleeved on the mounting rod (606), a first spring (608) is sleeved on the mounting rod (606), and both ends of the first spring (608) are fixedly connected to the sliding block (607) and the first branch tube (602) respectively.
3. The novel high temperature resistant rubber compound precision filter according to claim 1 is characterized in that: A fixing frame (610) is provided in the second branch pipe (609), a second spring (611) is sleeved on the fixing frame (610), a second push rod (612) is provided in the second branch pipe (609), and the second push rod (612) is slidably connected to the fixing frame (610), and two ends of the second spring (611) are fixedly connected to the second push rod (612) and the second branch pipe (609) respectively.
4. The novel high temperature resistant rubber compound precision filter according to claim 1 is characterized in that: The second sliding block (5) is fixedly connected to the first push rod (603), and the first sliding block (4) is fixedly connected to the second push rod (612).
5. The novel high temperature resistant rubber compound precision filter according to claim 1 is characterized by: The cleaning mechanism (7) further comprises a cleaning brush (705), the cleaning brush (705) is slidably connected to the movable frame (701), a sliding rod (706) is arranged inside the movable frame (701), and a third spring (707) is sleeved on the sliding rod (706), the cleaning brush (705) is slidably connected to the sliding rod (706), two ends of the third spring (707) are respectively fixedly connected to the cleaning brush (705) and the movable frame (701), a cam (708) is arranged on the movable frame (701), and the cam (708) is rotatably connected to the movable frame (701) via a rotating shaft, and the cam (708) is in contact with the cleaning brush (705).
6. The novel high temperature resistant rubber compound precision filter according to claim 1 is characterized by: The mounting frame (1) is provided with two groups of symmetrically distributed screw rods (702), and the two groups of screw rods (702) respectively penetrate the two ends of the moving frame (701) and are respectively threadedly connected to the moving frame (701), and the two groups of screw rods (702) are sleeved with synchronous wheels (703), and the mounting frame (1) is provided with a synchronous belt (704), and the synchronous belt (704) is respectively transmission-connected to the two groups of synchronous wheels (703).