Cold deformation metal annealing furnace
By designing a cold-deformed metal annealing furnace, using an automated basket lifting mechanism and waste heat utilization system, the problem of inconvenient removal and heat loss during the annealing process of steel parts is solved, and the annealing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421930979.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-11
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-11
AI Technical Summary
The prior art has problems such as inconvenient removal and serious heat loss during the annealing of steel parts, which leads to workers being susceptible to scalds and low annealing efficiency.
A cold-deformed metal annealing furnace is designed, using components such as furnace body, annealing cavity, slide chute, basket lifting mechanism, water recharge assembly and controller to realize automatic drop and annealing of steel parts and automatic lifting and removal of waste heat using temperature sensors and liquid level sensors.
It improves the safety and efficiency of the annealing process, realizes automatic operation of steel parts, reduces the risk of workers being exposed to high temperatures, and increases the utilization rate of hot water through waste heat utilization and reduces losses.
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Figure CN222935439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal annealing, in particular to an annealing furnace for cold-deformed metal. Background Art
[0002] Cold deformation, also known as cold working, refers to the deformation or processing of metal below the recrystallization temperature, such as cold drawing or cold stamping of steel. Although the deformation of metal below the recrystallization temperature is also in a heated state, it is not hot deformation or hot working. For example, the processing of pure iron at 400°C is still cold working because the lowest recrystallization temperature of pure iron is 450°C. Similarly, although the deformation of metal above the recrystallization temperature does not involve heating the metal or is at room temperature, it is not cold deformation or cold working. For example, the processing of low-melting-point metals such as lead and tin at room temperature is hot working because the lowest recrystallization temperatures of lead and tin are -63°C and -96°C respectively;
[0003] Annealing is a metal heat treatment process, which means heating the metal slowly to a certain temperature, maintaining for a sufficient time, and then cooling at an appropriate speed. Generally speaking, annealing is a heat treatment process for materials, including metal materials and non-metal materials. Moreover, the purposes of annealing of new materials also have similarities and differences with those of traditional metal annealing.
[0004] In the existing technology, there are problems that it is inconvenient to take out steel parts during annealing and a large amount of heat is lost during the annealing process, which will cause workers to be scalded and the taking time to be long when taking steel parts, and finally lead to low annealing efficiency of steel parts. For this reason, we propose an annealing furnace for cold-deformed metal. Content of the Utility Model
[0005] The purpose of the utility model is to provide an annealing furnace for cold-deformed metal to solve the problems raised in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An annealing furnace for cold-deformed metal, including a furnace body. An annealing cavity is opened at the upper end of the furnace body. The annealing cavity communicates with two symmetrically arranged chutes opened on the furnace body. A water adding assembly is arranged at the front end of the furnace body. A controller is arranged on the front side of the water adding assembly. A basket lifting mechanism is arranged on the furnace body. A water discharging assembly is arranged at the lower end of the furnace body. The basket lifting mechanism includes mounting frames connected to both sides of the furnace body. A stepping motor is connected inside each mounting frame. The output end of the stepping motor is connected to a rotating shaft. The rotating shaft is connected to a rotating disc. A pulling rope is wound around the rotating disc. The pulling rope is connected to a basket body. Sliders are connected to both sides of the basket body. Each slider is slidably connected to a guide post. The guide posts are arranged in the chutes. The pulling rope is lapped on a follower roller. Contact plates are rotatably connected to both sides of the follower roller. The contact plates are connected to the furnace body.
[0007] Preferably, the water adding component includes a water tank connected to the furnace body. A pump body is communicated with the upper end of the water tank. The pump body is communicated with a water adding pipe. The tail end of the water adding pipe is arranged at the upper part of the annealing cavity. A temperature sensor and a liquid level sensor are arranged on the inner wall of the furnace body.
[0008] Preferably, the water discharging component includes a water discharging pipe communicated with the furnace body. An electromagnetic valve is arranged on the outer peripheral side of the water discharging pipe.
[0009] Preferably, a limiting plate is connected to the upper end of the guide post. The outer diameter dimension of the limiting plate is smaller than the width of the sliding groove.
[0010] Preferably, a plurality of uniformly distributed supports are connected to the lower end of the furnace body.
[0011] Preferably, the cross-sectional dimension of the basket body is smaller than the cross-sectional dimension of the annealing cavity.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The furnace body, annealing cavity, sliding groove, basket lifting mechanism, support and controller are provided to complete putting the steel part into the basket body. Next, the controller supplies power to the stepping motor. At this time, the output end of the stepping motor drives the rotating shaft to rotate, thereby driving the rotating disc to rotate. At this time, the rotating disc drives the pull rope to unwind. At this time, the basket body descends. At this time, the slider slides on the guide post. At this time, the steel part in the basket body can perform the annealing action. When the annealing action is completed, the controller can control the stepping motor again. At this time, the output end of the stepping motor drives the rotating shaft to reverse. At this time, the basket body moves upward to take out the steel part after the annealing action is completed. The utility model realizes the annealing action at the designated position where the steel part to be annealed can automatically fall, and can also perform the automatic lifting action on the steel part after the annealing action is completed, improving the safety of the annealing process.
[0014] 2. The furnace body, water adding component, temperature sensor, liquid level sensor, water discharging component and controller are provided to complete that the water will be heated during the annealing action. When the temperature sensor senses that the temperature of the water reaches the established stability, the controller controls the electromagnetic valve and the water pump at this time. At this time, the electromagnetic valve opens, and the heated water cup is discharged for waste heat utilization. At this time, the water pump drives the water in the water tank to reach the annealing cavity through the water adding pipe, realizing the timely utilization action of the waste heat during the whole annealing process, improving the utilization rate of hot water and reducing the loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 This is the front view structural schematic diagram of the present utility model;
[0017] Figure 3 This is the overall sectional structural schematic diagram of the present utility model;
[0018] Figure 4 This is the structural schematic diagram of the basket lifting mechanism of the present utility model;
[0019] Figure 5 This is the structural schematic diagram of the water adding component of the present utility model.
[0020] In the figure: 1, furnace body; 2, water adding component; 201, water tank; 202, pump body; 203, water adding pipe; 3, annealing chamber; 4, sliding groove; 5, temperature sensor; 6, liquid level sensor; 7, basket lifting mechanism; 701, mounting rack; 702, stepping motor; 703, rotating shaft; 704, rotating disk; 705, pulling rope; 706, basket body; 707, slider; 708, guide post; 709, limiting plate; 710, follower roller; 711, contact plate; 8, bracket; 9, water discharging component; 901, water discharging pipe; 902, solenoid valve; 10, controller. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-5 , the present utility model provides a technical solution: a cold deformation metal annealing furnace, including a furnace body 1, an annealing chamber 3 is opened at the upper end of the furnace body 1, the annealing chamber 3 communicates with two symmetrically arranged sliding grooves 4 opened on the furnace body 1, a water adding component 2 is arranged at the front end of the furnace body 1, a controller 10 is arranged on the front side of the water adding component 2, a basket lifting mechanism 7 is arranged on the furnace body 1, a water discharging component 9 is arranged at the lower end of the furnace body 1, the basket lifting mechanism 7 includes mounting racks 701 connected to both sides of the furnace body 1, a stepping motor 702 is connected inside each mounting rack 701, the output end of the stepping motor 702 is connected to a rotating shaft 703, the rotating shaft 703 is connected to a rotating disk 704, a pulling rope 705 is wound around the rotating disk 704, the pulling rope 705 is connected to a basket body 706, both sides of the basket body 706 are connected with sliders 707, each slider 707 is slidably connected to a guide post 708, the guide posts 708 are arranged in the sliding grooves 4, the pulling rope 705 is lapped on a follower roller 710, both sides of the follower roller 710 are rotatably connected to contact plates 711, and the contact plates 711 are connected to the furnace body 1.
[0023] Specifically, the water adding component 2 includes a water tank 201 connected to the furnace body 1. The upper end of the water tank 201 is communicated with a pump body 202. The pump body 202 is communicated with a water adding pipe 203. The tail end of the water adding pipe 203 is arranged at the upper part of the annealing cavity 3. A temperature sensor 5 and a liquid level sensor 6 are arranged on the inner wall of the furnace body 1. The water discharging component 9 includes a water discharging pipe 901 communicated with the furnace body 1. An electromagnetic valve 902 is arranged on the outer peripheral side of the water discharging pipe 901. The upper end of the guide post 708 is connected with a limit plate 709. The outer diameter dimension of the limit plate 709 is smaller than the width of the sliding groove 4. The lower end of the furnace body 1 is connected with a plurality of uniformly distributed brackets 8. The cross-sectional dimension of the basket body 706 is smaller than the cross-sectional dimension of the annealing cavity 3.
[0024] Working principle: Put the steel parts into the basket body 706. Next, supply power to the stepping motor 702 through the controller 10. At this time, the output end of the stepping motor 702 drives the rotating shaft 703 to rotate, and then drives the rotating disc 704 to rotate. At this time, the rotating disc 704 drives the pull rope 705 to unwind. At this time, the basket body 706 descends. At this time, the slider 707 slides on the guide post 708. At this time, the steel parts in the basket body 706 can perform annealing. When the annealing is completed, the controller 10 can control the stepping motor 702 again. At this time, the output end of the stepping motor 702 drives the rotating shaft 703 to reverse. At this time, the basket body 706 moves upward to take out the annealed steel parts. In the whole process, the water during the annealing process will be heated. When the temperature sensor 5 senses that the temperature of the water reaches the set stability, the controller controls the electromagnetic valve 902 and the water pump at this time. At this time, the electromagnetic valve 902 is opened, and the heated water cup is discharged for waste heat utilization. At this time, the water pump drives the water in the water tank 201 to reach the annealing cavity 3 through the water adding pipe 203, realizing the timely utilization of the waste heat during the whole annealing process, improving the utilization rate of hot water, reducing the loss. The utility model realizes the annealing action of the steel parts to be annealed at the specified position of automatic falling, and can also perform the automatic lifting action on the annealed steel parts, improving the safety of the annealing process.
[0025] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cold deformation metal annealing furnace, comprising a furnace body (1), characterized in that: An annealing chamber (3) is provided at the upper end of the furnace body (1), the annealing chamber (3) being connected to two symmetrically arranged slide grooves (4) provided on the furnace body (1), a water adding assembly (2) is provided at the front end of the furnace body (1), a controller (10) is provided at the front side of the water adding assembly (2), a basket lifting mechanism (7) is provided on the furnace body (1), a water discharge assembly (9) is provided at the lower end of the furnace body (1), the basket lifting mechanism (7) comprises mounting frames (701) connected to both sides of the furnace body (1), each mounting frame (701) is connected to a stepping motor (702), and an output end of the stepping motor (702) is connected to the output end of the stepping motor (702). A rotating shaft (703) is connected, the rotating shaft (703) is connected to a rotating disk (704), a pull rope (705) is wound around the rotating disk (704), the pull rope (705) is connected to a basket body (706), both sides of the basket body (706) are connected to sliders (707), each of the sliders (707) is slidably connected to a guide column (708), the guide column (708) is arranged in a slide groove (4), the pull rope (705) is overlapped with a follower roller (710), both sides of the follower roller (710) are rotatably connected to contact plates (711), and the contact plates (711) are connected to the furnace body (1).
2. The cold deformation metal annealing furnace according to claim 1, characterized in that: The water adding assembly (2) comprises a water tank (201) connected to the furnace body (1); the upper end of the water tank (201) is connected to a pump body (202); the pump body (202) is connected to a water adding pipe (203); the tail end of the water adding pipe (203) is arranged at the upper part of the annealing chamber (3); and the inner wall of the furnace body (1) is provided with a temperature sensor (5) and a liquid level sensor (6).
3. The cold deformation metal annealing furnace according to claim 1, characterized in that: The water discharge assembly (9) comprises a water discharge pipe (901) connected to the furnace body (1), and a solenoid valve (902) is provided on the outer peripheral side of the water discharge pipe (901).
4. The cold deformation metal annealing furnace according to claim 1, characterized in that: The upper end of the guide column (708) is connected to a limit plate (709), and the outer diameter of the limit plate (709) is smaller than the width of the slide groove (4).
5. The cold deformation metal annealing furnace according to claim 1, characterized in that: The lower end of the furnace body (1) is connected to a plurality of evenly distributed brackets (8).
6. The cold deformation metal annealing furnace according to claim 1, characterized in that: The cross-sectional dimension of the basket body (706) is smaller than the cross-sectional dimension of the annealing chamber (3).