Recycled aggregate concrete pumping device
By designing a pumped regenerated aggregate concrete device, using a seeder and a swinging push arm mechanism, the problem of difficulty in filling concrete uniformly during construction is solved, the flowability and uniformity are improved, and the operation difficulty is reduced.
Patent Information
- Application Number
- CN202422149827.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During construction, when pumping regenerated aggregate concrete, rubber pipes with large diameters are heavy, which makes it difficult for operators to push, and the hanging discharge makes it difficult for concrete aggregate to be evenly filled into the steel cage.
A pumped regenerated aggregate concrete device is designed, using a feeding machine and a swing push arm mechanism to achieve dispersed and swinging and spreading of concrete through a loosening plate and a curved swing rail, improving fluidity and uniformity.
It improves the flowability and uniformity of concrete in the steel cage, reduces the force of operators to push the rubber pipes, enhances the discharge effect, and solves the problem that concrete is difficult to fill evenly.
Smart Images
Figure CN222936434U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of recycled aggregate concrete, and particularly relates to a device for pumping recycled aggregate concrete. Background Art
[0002] Recycled aggregate concrete is a kind of concrete formed by recycling and reprocessing construction waste. Specifically, with the infrastructure development of cities, a large amount of construction waste is generated after large-scale demolition and construction, and a large amount of building materials are needed. After the construction waste is recycled and processed, it can not only be reused as building materials to meet the large demand for building materials in urban construction, but also effectively solve the problem of construction waste pollution. It realizes green environmental protection, recyclable utilization of resources, and at the same time reduces the construction cost of urban construction.
[0003] During the process of recycling construction waste, the waste is sorted, processed and then reprocessed to obtain recycled aggregate concrete. As a casting material, the recycled aggregate concrete is poured into the steel reinforcement cage of the building structure and is used in large quantities in building construction.
[0004] Specifically, the recycled aggregate concrete is pumped by a concrete pump, and the material is discharged from the lower part of a rubber hose made of flexible material. On the one hand, the rubber hose made of flexible material can swing to discharge the concrete to different positions of the steel reinforcement cage. On the other hand, the rubber hose has high operability in discharging materials, and during the discharging process, the discharging position can be corrected in time according to the amount of concrete filled at the discharging position.
[0005] However, in actual work, during the pumping process, the large-diameter rubber hose is filled with concrete, so the weight of the rubber hose is relatively large, and it is relatively laborious for the operator to push it during the process of discharging the concrete by pumping. Moreover, during the construction process, since the rubber hose for discharging materials suspended in the air is located above the steel reinforcement cage, the operator cannot step on the steel reinforcement cage during the construction process, and the equipment for suspending the rubber hose cannot move the rubber hose flexibly, resulting in that it is difficult for the concrete aggregate discharged into the steel reinforcement cage to be evenly filled into the steel reinforcement cage during the discharging process. Summary of the Utility Model
[0006] Based on the above background, the purpose of the utility model is to provide a device for pumping recycled aggregate concrete.
[0007] To achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A device for pumping recycled aggregate concrete includes a rubber hose for pumping concrete, and a distributor is assembled and communicated at the discharging end of the rubber hose. The distributor includes a shell, and the bottom of the shell is of an open structure;
[0009] A plurality of material guiding plates are fixedly connected to the bottom of the shell, and the concrete is discharged from the gaps between the material guiding plates;
[0010] A swing push arm mechanism is assembled and connected to the top of the housing. During the concrete discharging process, the housing is pushed to swing and discharge by the swing push arm mechanism.
[0011] The swing push arm mechanism includes push arms hinged to both sides of the top of the housing.
[0012] The swing push arm mechanism further includes arc-shaped swing tracks fixedly connected to both sides of the bottom of the housing.
[0013] During the swing discharging process, the housing is pushed to swing by the push arms, and during the swinging process of the housing, it is supported by the arc-shaped swing tracks.
[0014] Preferably, a feeding port is provided at the top of the housing, a feeding thick pipe is installed at the feeding port, and the feeding thick pipe is connected to a rubber hose through a flange.
[0015] Preferably, a hinged fixing seat is fixedly connected to the edge part of the top of the housing, a rocker arm plate is hinged to the hinged fixing seat, and the rocker arm plate is hinged to the push arm.
[0016] A hinge opening is provided on the rocker arm plate, and a hinge tongue fixedly connected to the inner end of the push arm is hinged in the hinge opening.
[0017] The hinge tongue is hinged to the hinge opening through a fixing pin shaft.
[0018] Preferably, the push arm includes a horizontal arm part, and a handle arm part bent upward is integrally formed on the horizontal arm part.
[0019] The hinge tongue is fixedly connected to the end position of the horizontal arm part.
[0020] Preferably, columns fixedly connected to the top positions of the arc-shaped swing tracks are respectively fixedly connected to both sides of the bottom of the housing.
[0021] Preferably, a plurality of discharge holes are provided on the outer side wall of the housing, and a plurality of inclined material-dispersing plates are fixedly connected inside the discharge holes.
[0022] During the downward discharge process of the concrete pump material, the inclined material-dispersing plates disperse the concrete slurry.
[0023] Preferably, a shield is fixedly assembled and connected to the rubber hose. During the concrete discharging process, the shield blocks the splashing concrete slurry.
[0024] Preferably, the shield includes a conical part, and a sleeve part is integrally formed at the top of the conical part, and the sleeve part is sleeved on the rubber hose.
[0025] Preferably, a spring hose is communicated with the top of the rubber hose.
[0026] The utility model has the following beneficial effects:
[0027] 1. During the process of pumping and discharging concrete, the concrete is discharged in a dispersed manner. After being loosened by the material spreading plate, the agglomerated materials in the concrete are dispersed, further improving the fluidity of the discharged concrete into the steel reinforcement cage. Especially for high-viscosity concrete, this method can achieve the uniform dispersion of concrete, facilitating the increase of its fluidity.
[0028] 2. During the working process, when the operator pushes the handle arm of the push arm, due to the certain length of the horizontal arm, the spacing is controlled. During the pushing process, the housing - rubber hose swings synchronously. During the swinging process, the discharged concrete slurry is evenly spread in the steel reinforcement cage.
[0029] In this process, by pushing the push arm with the hand, the heavy rubber hose is pushed to swing, which facilitates the discharging of the concrete slurry in a swinging manner, thereby increasing the discharging effect.
[0030] At the same time, since the swinging method is adopted to push the heavy rubber hose to swing and discharge materials, during the working process, this device can solve the technical defect that it is difficult to push the rubber hose during the discharging process of a large-diameter rubber hose. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0032] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present utility model;
[0033] Figure 2 It is a schematic diagram of the hinged structure of the push arm in the embodiment of the present utility model;
[0034] Figure 3 It is a schematic diagram of the structure of the material spreading device in the embodiment of the present utility model;
[0035] Figure 4 For the embodiment of the present utility model Figure 1 It is a schematic diagram of the structure from another perspective;
[0036] Figure 5 For the embodiment of the present utility model Figure 1 It is a front view.
[0037] The realization, functional features and advantages of the present utility model will be further described in conjunction with embodiments with reference to the accompanying drawings. Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0039] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0040] In addition, in the present utility model, descriptions such as "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0041] Embodiment 1
[0042] As Figures 1-5 shown, a device for pumping recycled aggregate concrete includes a rubber hose 2 for pumping concrete (the same as the existing rubber hose for discharging concrete downward, and the rubber hose 2 is in a vertical state during the process of discharging concrete downward, and it is connected to the discharge pipe of the concrete pump). The discharge end of the rubber hose 2 is assembled and connected with a spreading device (specifically, the top of the housing of the spreading device is provided with a feed inlet, and a feed thick pipe 11 is installed at the feed inlet. The feed thick pipe 11 is connected to the rubber hose 2 through a flange). During the process of pumping and discharging concrete by the spreading device, the concrete is discharged in a dispersed manner.
[0043] Specifically, the spreading device includes a housing 1 (the shape of the housing 1 is a flat cylinder), and the bottom of the housing 1 is an open structure; a plurality of material spreading plates 13 are fixedly connected to the bottom of the housing 1, and the concrete is discharged through the gaps between the material spreading plates 13.
[0044] The shape of the material spreading plate 13 is long strip-shaped, and it is vertically welded at the bottom opening position of the housing 1. During the blanking process, the concrete is dispersed for blanking. After being loosened by the material spreading plate 13, the agglomerated materials in the concrete are dispersed, so as to further improve the fluidity of the concrete discharged into the steel reinforcement cage, especially for the concrete with high viscosity. By using this method, the concrete is dispersed evenly, which is convenient for increasing its fluidity.
[0045] Similarly, a plurality of discharge holes 12 (shaped like long strips) are formed on the outer side wall of the above-mentioned housing 1, and a plurality of inclined material spreading plates 121 are fixedly connected inside the discharge holes 12; during the downward discharge process of the concrete pump material, the inclined material spreading plates 121 disperse the concrete slurry.
[0046] During the process of discharging the concrete through the discharge holes 12, while improving the discharge speed of the concrete, the concrete is dispersed and discharged synchronously in different directions.
[0047] Embodiment 2
[0048] As Figures 1-5 shown, on the basis of the structure of Embodiment 1 in this embodiment, when the downward rubber hose 2 is located above the steel reinforcement cage, the operator cannot stand on the steel reinforcement cage structure, such as a cantilevered steel reinforcement cage structure. At this time, in order to achieve uniform discharge of the concrete, a swing push arm mechanism is assembled and connected to the top of the above-mentioned housing 1. During the concrete blanking process, the housing 1 is pushed to swing and blank by the swing push arm mechanism.
[0049] Specifically, the swing push arm mechanism includes push arms 7 hinged at both sides of the top of the housing 1; specifically, a hinged fixing seat 72 is fixedly connected to the top edge of the housing 1, the hinged fixing seat 72 is hinged with a rocker plate 71, and the rocker plate 71 is hinged with the push arm 7; a hinge opening is formed on the rocker plate 71, and an inner end of the push arm 7 is fixedly connected with a hinge tongue 711 hinged in the hinge opening; the hinge tongue 711 is hinged with the hinge opening through a fixing pin shaft.
[0050] The shape of the push arm 7 is:
[0051] The push arm 7 includes a horizontal arm portion, and an upwardly bent handle arm portion is integrally formed on the horizontal arm portion; the hinge tongue is fixedly connected to the end of the horizontal arm portion.
[0052] During the working process, the operator's hand pushes the handle arm portion. Due to the certain length of the horizontal arm portion, the distance is controlled. During the pushing process, the housing 1 - rubber hose 2 swings synchronously. During the swinging process, the discharged concrete slurry is evenly spread in the steel reinforcement cage.
[0053] In this process, the heavy rubber hose 2 is pushed and swung by pushing the push arm 7 with the hand, so as to facilitate the downward discharge of the concrete slurry in a swinging manner, thereby increasing the discharging effect.
[0054] At the same time, since the heavy rubber hose 2 is pushed and swung for discharging in a swinging manner, during the working process, the technical defect that it is laborious to push the rubber hose 2 during the discharging process of the rubber hose 2 with a large diameter is solved by this device.
[0055] The above-mentioned swing push arm 7 mechanism further includes arc-shaped swing tracks 6 fixedly connected to both sides of the bottom of the housing 1; specifically, columns 61 fixedly connected to the top positions of the arc-shaped swing tracks 6 are respectively fixedly connected to both sides of the bottom of the housing 1.
[0056] During the working process, the whole device is supported on the steel reinforcement cage through the arc-shaped swing track 6. During the pushing and swinging process, the arc-shaped swing track 6 makes an arc-shaped swinging motion, and in this way, the force for pushing the rubber hose 2 during the swinging discharging process is further reduced.
[0057] In order to improve the swinging flexibility of the rubber hose 2, in the existing manner, a spring hose 3 is connected to the top of the rubber hose 2, and the spring hose 3 is installed and connected to the discharging pipe of the concrete pump. Since the spring hose 3 can stretch, during the downward discharging process, once the discharging of the rubber hose 2 slows down, the concrete can be conveniently discharged by raising and lowering the rubber hose 2 up and down. For example, when caked materials are blocked and the material discharging is retarded, the discharging can be promoted by shaking up and down.
[0058] Embodiment 3
[0059] As Figures 1-5 shown, on the basis of the structure of Embodiment 2 and on the basis of the structure of Embodiment 1 in this embodiment, a shield 4 is fixedly assembled and connected to the above-mentioned rubber hose 2. During the process of discharging concrete, the shield 4 blocks the splashing concrete slurry. The shield 4 includes a conical part, and a sleeve part 41 is integrally formed at the top of the conical part. The sleeve part 41 is sleeved on the rubber hose 2 (in the same way as the existing method, the sleeve part 41 is locked on the rubber hose 2 by means of a clamp). During the working process, when the operator needs to push the rubber hose 2 by hand to discharge concrete in a swinging manner (such as pouring at a narrow position). At this time, the shield 4 is used to prevent the concrete from splashing onto the operator. Specifically, the discharged concrete is pumped by the concrete pump, so it has a certain impact force. When it hits structures such as steel bars during downward discharging, it is easy to splash.
[0060] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the substantial scope of the present invention should also belong to the protection scope of the present invention.
Claims
1. A device for pumping recycled aggregate concrete, characterized in that: A rubber hose for pumping concrete is provided, wherein the discharge end of the rubber hose is connected to a feeder, and the feeder comprises a shell, and the bottom of the shell is an open structure; A plurality of material-discharging plates are fixedly connected to the bottom of the shell, and concrete is discharged from the gaps between the material-discharging plates; The top of the shell is connected with a swing push arm mechanism, and during the concrete unloading process, the shell is pushed to swing and unload through the swing push arm mechanism; The swing push arm mechanism comprises push arms hinged on both sides of the top of the housing; The swing push arm mechanism also includes an arc-shaped swing rail fixedly connected to two sides of the bottom of the shell; During the swinging unloading process, the shell is pushed to swing by the push arm, and during the swinging process of the shell, the swing is supported by the arc-shaped swing rail.
2. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: A feed port is provided on the top of the shell body, a thick feed pipe is installed on the feed port, and the thick feed pipe is connected to a rubber hose through a flange.
3. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: The top edge of the shell is fixedly connected with a hinged fixing seat, the hinged fixing seat is hinged with a rocker plate, and the rocker plate is hinged to the push arm; A hinge port is provided on the rocker arm plate, and a hinge tongue hinged in the hinge port is fixedly connected to the inner end of the push arm; The hinge tongue is hinged to the hinge port via a fixed pin.
4. The device for pumping recycled aggregate concrete according to claim 3, characterized in that: The push arm comprises a horizontal arm portion, and the horizontal arm portion is integrally formed with a handle arm portion bent upward; The hinge tongue is fixedly connected to the end position of the horizontal arm.
5. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: Both sides of the bottom of the shell are respectively fixedly connected with columns fixedly connected to the top position of the arc-shaped swing rail.
6. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: A plurality of discharge holes are provided on the outer side wall of the shell, and a plurality of inclined discharge plates are fixedly connected to the discharge holes; During the concrete pumping process, the inclined spreading plate disperses the concrete slurry.
7. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: The rubber hose is fixedly assembled with a shield, and during the concrete feeding process, the shield shield blocks the splashed concrete slurry.
8. The device for pumping recycled aggregate concrete according to claim 7, characterized in that: The baffle cover comprises a conical portion, a sleeve portion is integrally formed on the top of the conical portion, and the sleeve portion is sleeved on the rubber hose.
9. The device for pumping recycled aggregate concrete according to claim 1, characterized in that: The top of the rubber hose is connected with a spring hose.