Feeding chip mounting mechanism of LED chip mounter
By designing a feeding patch mechanism in an LED patch machine, and using longitudinal and lateral moving components to alternately perform material filling and feeding on the material filling table, the problem that the material filling and patching steps cannot be carried out simultaneously in the prior art is solved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421540817.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing LED patch machine cannot be performed simultaneously between the two steps of disassembly and patching, resulting in the equipment being idle while waiting for the patching process to be completed, which seriously restricts production efficiency.
A feeding patch mechanism of an LED patch machine is designed. By setting a first slewing longitudinal shift assembly and a second slewing longitudinal shift assembly, the first slewing table and the second slewing table are respectively driven to move longitudinally, and the slewing table is used to drive the slewing seat to move horizontally, so that the first slewing table and the second slewing table can alternately perform material filling and feeding operations at the same position.
The first and second placing tables can be alternately disassembled and fed, greatly improving work efficiency and avoiding the idleness of the equipment when waiting for the patching process to be completed.
Smart Images
Figure CN222941134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED chip mounting, and particularly relates to a feeding and chip mounting mechanism of an LED chip mounter. Background Art
[0002] In the modern electronic manufacturing process, an LED chip mounter is an important device for accurately mounting LED components onto a circuit board. The working process of this device usually includes two main steps: firstly, the LED components to be mounted are arranged, making them neatly arranged in a row; then the arranged LED components are accurately attached to the circuit board. The quality and efficiency of the arranging step directly affect the production efficiency and mounting accuracy of the entire chip mounting process.
[0003] Currently, there are some significant limitations in the arranging mechanism of LED chip mounters on the market. The existing arranging mechanisms usually can only arrange components on one arranging table. After the LED components on the arranging table are completely mounted onto the circuit board by the chip mounting mechanism, the next round of arranging can be carried out. This means that the arranging and chip mounting steps cannot be carried out simultaneously, resulting in the device being idle while waiting for the chip mounting process to be completed, seriously restricting the production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a feeding and chip mounting mechanism of an LED chip mounter for the above deficiencies in the prior art.
[0005] The purpose of the utility model is achieved through the following technical solutions: A feeding and chip mounting mechanism of an LED chip mounter includes an arranging base and an arranging transverse movement component for driving the arranging base to move horizontally;
[0006] A first arranging slide rail is arranged along the longitudinal direction on one side of the arranging base; a second arranging slide rail is arranged along the longitudinal direction on the other side of the arranging base; a first arranging table is slidably arranged on the first arranging slide rail; a second arranging table is slidably arranged on the second arranging slide rail; the arranging base is provided with a first arranging longitudinal movement component for driving the first arranging table to move longitudinally and a second arranging longitudinal movement component for driving the second arranging table to move longitudinally;
[0007] The feeding and chip mounting mechanism of the LED chip mounter further includes a chip mounting table, a chip mounting transverse movement component for driving the chip mounting table to move horizontally, and a chip mounting lifting component for driving the chip mounting table to lift.
[0008] The utility model is further arranged such that both the first arranging table and the second arranging table are arranged on the top of the arranging base; the first arranging table and the second arranging table are arranged staggeredly.
[0009] The present utility model is further configured such that a mounting table is provided in the middle of the blanking seat; the mounting table is provided with vacuum suction holes; the mounting table is provided at the bottom of the first blanking table and the bottom of the second blanking table;
[0010] Both the first blanking table and the second blanking table are provided with a plurality of mounting grooves along the longitudinal direction.
[0011] The present utility model is further configured such that the first blanking longitudinal movement assembly includes a first blanking motor provided on one side of the blanking seat, a first blanking lead screw rotatably provided on one side of the blanking seat, and a first blanking nut sleeved on the first blanking lead screw; the output end of the first blanking motor is connected to the first blanking lead screw; the first blanking nut is connected to the first blanking table;
[0012] The second blanking longitudinal movement assembly includes a second blanking motor provided on the other side of the blanking seat, a second blanking lead screw rotatably provided on the other side of the blanking seat, and a second blanking nut sleeved on the second blanking lead screw; the output end of the second blanking motor is connected to the second blanking lead screw; the second blanking nut is connected to the second blanking table.
[0013] The present utility model is further configured such that the blanking transverse movement assembly includes a blanking transverse movement seat, a blanking transverse movement motor, a blanking transverse movement lead screw rotatably provided on the blanking transverse movement seat, and a blanking transverse movement nut sleeved on the blanking transverse movement lead screw; the blanking transverse movement nut is connected to the blanking seat; the output end of the blanking transverse movement motor is connected to the blanking transverse movement lead screw.
[0014] The present utility model is further configured such that the blanking transverse movement assembly further includes a blanking transverse movement slide rail provided in the transverse direction; the blanking seat is slidably provided on the blanking transverse movement slide rail.
[0015] The present utility model is further configured such that the chip mounting transverse movement assembly includes a chip mounting seat, a chip mounting transverse movement slide rail provided in the transverse direction, a chip mounting transverse movement lead screw provided in the transverse direction, a chip mounting transverse movement nut sleeved on the chip mounting transverse movement lead screw, and a chip mounting transverse movement motor provided on the chip mounting seat; the output end of the chip mounting transverse movement motor is connected to the chip mounting transverse movement lead screw; the chip mounting transverse movement slide rail is slidably provided with a lifting table; the lifting table is connected to the chip mounting transverse movement nut.
[0016] The present utility model is further configured such that the chip mounting lifting assembly includes a chip mounting lifting motor provided on the lifting table, a chip mounting lifting slide rail provided on the lifting table in the height direction, a chip mounting lifting lead screw rotatably provided on the lifting table, and a chip mounting lifting nut sleeved on the chip mounting lifting lead screw; the output end of the chip mounting lifting motor is connected to the chip mounting lifting lead screw; the chip mounting lifting nut is connected to the chip mounting table; the chip mounting table is slidably provided on the chip mounting lifting slide rail.
[0017] The present utility model is further configured such that a camera is provided on the lifting table.
[0018] The utility model is further configured such that a plurality of vacuum suction nozzles are provided on the patch table in the longitudinal direction.
[0019] Advantages of the utility model: By arranging the first material-swinging longitudinal movement assembly and the second material-swinging longitudinal movement assembly to drive the first material-swinging table and the second material-swinging table to move longitudinally respectively, and the material-swinging transverse movement assembly to drive the material-swinging seat to move transversely, the first material-swinging table and the second material-swinging table can perform material-swinging at the same position; thus enabling the first material-swinging table and the second material-swinging table to alternately perform material-swinging and material-feeding operations, greatly improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model will be further described with reference to the accompanying drawings. However, the embodiments in the drawings do not constitute any limitation to the utility model. For those of ordinary skill in the art, other drawings can be obtained according to the following drawings without creative efforts.
[0021] Figure 1 is a schematic structural diagram of the utility model;
[0022] Figure 2 is a schematic structural diagram of the utility model after hiding the patch table;
[0023] Figure 3 is a schematic structural diagram of the utility model after hiding the material-swinging seat;
[0024] Figure 4 is Figure 2 a partial enlarged view of part A in
[0025] Wherein: 1, material-swinging seat; 11, mounting table; 12, vacuum suction holes; 2, first material-swinging table; 21, first material-swinging slide rail; 22, first material-swinging motor; 23, first material-swinging lead screw; 24, first material-swinging nut; 25, mounting groove; 3, second material-swinging table; 31, second material-swinging slide rail; 32, second material-swinging motor; 33, second material-swinging lead screw; 34, second material-swinging nut; 4, material-swinging transverse movement seat; 41, material-swinging transverse movement motor; 42, material-swinging transverse movement lead screw; 43, material-swinging transverse movement nut; 44, material-swinging transverse movement slide rail; 5, patch table; 51, vacuum suction nozzles; 6, patch seat; 61, patch transverse movement slide rail; 62, patch transverse movement lead screw; 63, patch transverse movement nut; 64, patch transverse movement motor; 7, lifting table; 71, patch lifting motor; 72, patch lifting slide rail; 73, patch lifting lead screw; 74, patch lifting nut; 8, camera. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The present utility model will be further described in conjunction with the following embodiments.
[0027] By Figures 1 to 4It can be seen that the feeding and pasting mechanism of an LED mounter according to this embodiment includes a material placing seat 1 and a material placing transverse movement assembly for driving the material placing seat 1 to move horizontally;
[0028] On one side of the material placing seat 1, a first material placing slide rail 21 is provided along the longitudinal direction; on the other side of the material placing seat 1, a second material placing slide rail 31 is provided along the longitudinal direction; a first material placing table 2 is slidably arranged on the first material placing slide rail 21; a second material placing table 3 is slidably arranged on the second material placing slide rail 31; the material placing seat 1 is provided with a first material placing longitudinal movement assembly for driving the first material placing table 2 to move longitudinally and a second material placing longitudinal movement assembly for driving the second material placing table 3 to move longitudinally;
[0029] The feeding and pasting mechanism of the LED mounter further includes a pasting table 5, a pasting transverse movement assembly for driving the pasting table 5 to move horizontally, and a pasting lifting assembly for driving the pasting table 5.
[0030] Specifically, when the feeding and pasting mechanism of the LED mounter according to this embodiment is in use, first, the first material placing table 2 moves to the middle of the material placing seat 1. After the external material placing mechanism places the pasting LED on the first material placing table 2, the first material placing longitudinal movement assembly moves the first material placing table 2 to the bottom close to the pasting table 5. The pasting table 5 adsorbs the pasting LED on the first material placing table 2. At the same time, the second material placing longitudinal movement assembly moves the second material placing table 3 to the middle of the material placing seat 1 for material placing, and the material placing transverse movement assembly drives the material placing seat 1 to move horizontally, so that the first material placing table 2 and the second material placing table 3 can perform material placing at the same position; thus, the first material placing table 2 and the second material placing table 3 can alternately perform material placing and feeding operations, greatly improving the working efficiency.
[0031] For the feeding and pasting mechanism of an LED mounter according to this embodiment, both the first material placing table 2 and the second material placing table 3 are arranged on the top of the material placing seat 1; the first material placing table 2 and the second material placing table 3 are arranged staggeredly. Specifically, the above arrangement facilitates material placing and feeding and can prevent the first material placing table 2 and the second material placing table 3 from interfering with each other.
[0032] For the feeding and pasting mechanism of an LED mounter according to this embodiment, an installation table 11 is provided in the middle of the material placing seat 1; the installation table 11 is provided with vacuum suction holes 12; the installation table 11 is arranged at the bottom of the first material placing table 2 and the bottom of the second material placing table 3; both the first material placing table 2 and the second material placing table 3 are provided with a plurality of installation grooves 25 along the longitudinal direction.
[0033] Specifically, when the first material placing table 2 and the second material placing table 3 respectively move to the top of the installation table 11, the vacuum suction holes 12 communicate with the bottom of the installation grooves 25, so that the external material placing mechanism can accurately place the pasting LED in the installation grooves 25.
[0034] A feeding and chip - mounting mechanism of an LED mounter according to this embodiment, the first swing - material longitudinal movement assembly includes a first swing - material motor 22 provided on one side of the swing - material base 1, a first swing - material lead screw 23 rotatably provided on one side of the swing - material base 1, and a first swing - material nut 24 sleeved on the first swing - material lead screw 23; the output end of the first swing - material motor 22 is connected to the first swing - material lead screw 23; the first swing - material nut 24 is connected to the first swing - material table 2;
[0035] The second swing - material longitudinal movement assembly includes a second swing - material motor 32 provided on the other side of the swing - material base 1, a second swing - material lead screw 33 rotatably provided on the other side of the swing - material base 1, and a second swing - material nut 34 sleeved on the second swing - material lead screw 33; the output end of the second swing - material motor 32 is connected to the second swing - material lead screw 33; the second swing - material nut 34 is connected to the second swing - material table 3.
[0036] Specifically, through the above - mentioned setting, the first swing - material motor 22 drives the first swing - material lead screw 23 to rotate, which can drive the first swing - material table 2 to move longitudinally along the first swing - material slide rail 21; the second swing - material motor 32 drives the second swing - material lead screw 33 to rotate, which can drive the second swing - material table 3 to move longitudinally along the second swing - material slide rail 31.
[0037] A feeding and chip - mounting mechanism of an LED mounter according to this embodiment, the swing - material transverse movement assembly includes a swing - material transverse movement base 4, a swing - material transverse movement motor 41, a swing - material transverse movement lead screw 42 rotatably provided on the swing - material transverse movement base 4, and a swing - material transverse movement nut 43 sleeved on the swing - material transverse movement lead screw 42; the swing - material transverse movement nut 43 is connected to the swing - material base 1; the output end of the swing - material transverse movement motor 41 is connected to the swing - material transverse movement lead screw 42. A feeding and chip - mounting mechanism of an LED mounter according to this embodiment, the swing - material transverse movement assembly further includes a swing - material transverse movement slide rail 44 arranged in the transverse direction; the swing - material base 1 is slidably arranged on the swing - material transverse movement slide rail 44.
[0038] Specifically, through the above - mentioned setting, the swing - material transverse movement motor 41 drives the swing - material transverse movement lead screw 42 to rotate, which can drive the swing - material base 1 to move transversely along the swing - material transverse movement slide rail 44.
[0039] A feeding and chip - mounting mechanism of an LED mounter according to this embodiment, the chip - mounting transverse movement assembly includes a chip - mounting base 6, a chip - mounting transverse movement slide rail 61 arranged in the transverse direction, a chip - mounting transverse movement lead screw 62 arranged in the transverse direction, a chip - mounting transverse movement nut 63 sleeved on the chip - mounting transverse movement lead screw 62, and a chip - mounting transverse movement motor 64 arranged on the chip - mounting base 6; the output end of the chip - mounting transverse movement motor 64 is connected to the chip - mounting transverse movement lead screw 62; the chip - mounting transverse movement slide rail 61 is slidably provided with a lifting table 7; the lifting table 7 is connected to the chip - mounting transverse movement nut 63.
[0040] Specifically, through the above settings, the patch transverse movement motor 64 drives the patch transverse movement lead screw 62 to rotate, which can drive the lifting table 7 to move horizontally along the patch transverse movement slide rail 61.
[0041] For the feeding and patching mechanism of an LED mounter according to this embodiment, the patch lifting assembly includes a patch lifting motor 71 provided on the lifting table 7, a patch lifting slide rail 72 provided on the lifting table 7 in the height direction, a patch lifting lead screw 73 rotatably provided on the lifting table 7, and a patch lifting nut 74 sleeved on the patch lifting lead screw 73; the output end of the patch lifting motor 71 is connected to the patch lifting lead screw 73; the patch lifting nut 74 is connected to the patch table 5; the patch table 5 is slidably provided on the patch lifting slide rail 72.
[0042] Specifically, through the above settings, the patch lifting motor 71 drives the patch lifting lead screw 73 to rotate, which can drive the patch table 5 to move up and down along the patch lifting slide rail 72.
[0043] For the feeding and patching mechanism of an LED mounter according to this embodiment, the lifting table 7 is provided with a camera 8. Specifically, through the above settings, it can play a role in positioning when patching the circuit board.
[0044] For the feeding and patching mechanism of an LED mounter according to this embodiment, the patch table 5 is provided with a plurality of vacuum suction nozzles 51 in the longitudinal direction. Through the above settings, a plurality of patch LEDs on the mounting groove 25 can be adsorbed at one time.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A feeding chip mounting mechanism of an LED chip mounting machine, characterized in that: It includes a swing material seat and a swing material transverse movement component for driving the swing material seat to move transversely; A first swing material slide rail is provided on one side of the swing material seat in the longitudinal direction; a second swing material slide rail is provided on the other side of the swing material seat in the longitudinal direction; a first swing material table is slidably provided on the first swing material slide rail; a second swing material table is slidably provided on the second swing material slide rail; the swing material seat is provided with a first swing material longitudinal movement component for driving the first swing material table to move longitudinally and a second swing material longitudinal movement component for driving the second swing material table to move longitudinally; The feeding chip mounting mechanism of the LED chip mounting machine also includes a chip mounting table, a chip lateral movement component for driving the chip mounting table to move horizontally, and a chip lifting component for driving the chip mounting table to move up and down.
2. The feeding chip mounting mechanism of an LED chip mounting machine according to claim 1, characterized in that: The first material swinging platform and the second material swinging platform are both arranged on the top of the material swinging seat; the first material swinging platform and the second material swinging platform are staggered.
3. The feeding chip mounting mechanism of the LED chip mounting machine according to claim 2, characterized in that: A mounting platform is provided in the middle of the swing seat; the mounting platform is provided with a vacuum suction hole; the mounting platform is arranged at the bottom of the first swing platform and the bottom of the second swing platform; The first material swinging platform and the second material swinging platform are both provided with a plurality of mounting grooves along the longitudinal direction.
4. The feeding chip mounting mechanism of an LED chip mounting machine according to claim 1, characterized in that: The first swing material longitudinal movement assembly comprises a first swing material motor arranged at one side of the swing material seat, a first swing material lead screw rotatably arranged at one side of the swing material seat, and a first swing material nut sleeved on the first swing material lead screw; the output end of the first swing material motor is connected to the first swing material lead screw; the first swing material nut is connected to the first swing material platform; The second swing material longitudinal movement assembly includes a second swing material motor arranged on the other side of the swing material seat, a second swing material screw rotatably arranged on the other side of the swing material seat, and a second swing material nut sleeved on the second swing material screw; the output end of the second swing material motor is connected to the second swing material screw; the second swing material nut is connected to the second swing material table.
5. The feeding chip mounting mechanism of the LED chip mounting machine according to claim 1, characterized in that: The swing material transverse shift assembly includes a swing material transverse shift seat, a swing material transverse shift motor, a swing material transverse shift screw rotatably arranged on the swing material transverse shift seat, and a swing material transverse shift nut sleeved on the swing material transverse shift screw; the swing material transverse shift nut is connected to the swing material seat; the output end of the swing material transverse shift motor is connected to the swing material transverse shift screw.
6. The feeding chip mounting mechanism of the LED chip mounting machine according to claim 5, characterized in that: The swing material transverse movement assembly also includes a swing material transverse movement slide rail arranged along the transverse direction; the swing material seat is slidably arranged on the swing material transverse movement slide rail.
7. The feeding chip mounting mechanism of an LED chip mounting machine according to claim 1, characterized in that: The patch transverse movement assembly includes a patch seat, a patch transverse movement slide rail arranged along the transverse direction, a patch transverse movement screw arranged along the transverse direction, a patch transverse movement nut mounted on the patch transverse movement screw, and a patch transverse movement motor arranged on the patch seat; the output end of the patch transverse movement motor is connected to the patch transverse movement screw; the patch transverse movement slide rail is slidably provided with a lifting platform; the lifting platform is connected to the patch transverse movement nut.
8. The feeding chip mounting mechanism of the LED chip mounting machine according to claim 7, characterized in that: The patch lifting assembly includes a patch lifting motor arranged on a lifting platform, a patch lifting slide rail arranged on the lifting platform along the height direction, a patch lifting screw rotatably arranged on the lifting platform, and a patch lifting nut sleeved on the patch lifting screw; the output end of the patch lifting motor is connected to the patch lifting screw; the patch lifting nut is connected to the patch platform; the patch platform is slidably arranged on the patch lifting slide rail.
9. The feeding chip mounting mechanism of the LED chip mounting machine according to claim 7, characterized in that: The lifting platform is provided with a camera.
10. The feeding chip mounting mechanism of an LED chip mounting machine according to claim 1, characterized in that: The patch platform is provided with a plurality of vacuum suction nozzles along the longitudinal direction.