Continuous flushing device
By designing a continuous flushing device including a flushing frame, curved plate, U-shaped block, water inlet pipe, aeration pipe and discharge mechanism, the problem of poor results in the flushing process of existing meat processing equipment is solved, and more efficient meat cleaning and a smaller equipment footprint are achieved.
Patent Information
- Application Number
- CN202421434394.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the rinsing process of existing meat processing equipment, it is difficult to effectively remove debris on the surface of meat and blood inside, resulting in blood foam production and reduced taste. At the same time, the equipment covers a large area and is inconvenient to operate.
A continuous flushing device is designed, including a flushing frame, arc-shaped plate, U-shaped block, water inlet pipe, aeration pipe and discharge mechanism. Through the arc-shaped flow of water flow and aeration tumbling, the effective flushing and rolling of meat is achieved, while reducing the floor area of the equipment.
It improves the effect of meat rinsing, enhances the cleaning ability of meat, reduces blood foam production, reduces the footprint of the equipment, and improves processing efficiency.
Smart Images
Figure CN222941630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of meat processing equipment, in particular to a continuous flushing device. Background Art
[0002] Meat processing refers to the process of processing fresh meat to increase the taste and edible value of the food and extend its shelf life. The meat needs to be rinsed before processing to remove the debris on the surface and the blood inside to prevent the generation of more blood foam or affect the taste during later processing.
[0003] In the prior art, meat is mainly transported by multiple groups of chain conveyors, and is flushed by multiple groups of nozzles above during the transportation process. The flushing process is interspersed with an aeration process. Due to the heavy weight of large pieces of meat and the difficulty in turning them over during the flushing process, the flushing effect is reduced. At the same time, multiple groups of chain conveyors need to be docked, the overall length is long, and the area occupied is large. Therefore, we propose a continuous flushing device to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a continuous flushing device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A continuous flushing device comprises a flushing frame, wherein a first mesh chain conveyor is fixedly installed inside the flushing frame, two arc-shaped plates are fixedly connected inside the flushing frame, a plurality of drainage holes are evenly provided on the outer walls of the two arc-shaped plates, the bottoms of the two arc-shaped plates are in contact with the top of the first mesh chain conveyor, three U-shaped blocks are fixedly connected to the outer wall of one of the arc-shaped plates, three circular holes are provided on the outer walls of the flushing frame and the arc-shaped plate, a water inlet pipe is fixedly connected to the inner walls of the three circular holes, a discharge mechanism is provided on the outer wall of the flushing frame, an aeration pipe is fixedly inlaid inside the flushing frame, a plurality of air nozzles are fixedly connected to each other at the bottom of the aeration pipe.
[0007] Preferably, the discharging mechanism includes a conveying frame, the outer wall of the flushing frame is fixedly connected to the outer wall of the conveying frame, a plurality of spray pipes are fixedly connected to the inside of the conveying frame, a plurality of spray heads are fixedly interconnected at the bottom of the plurality of spray pipes, the inside of the conveying frame is rotatably connected to a second chain conveyor, the outer wall of the conveying frame is fixedly connected to a cylinder, the outer wall of the cylinder output end is fixedly connected to a water baffle, the outer wall of the water baffle is fixedly sleeved with a sealing gasket, and the water baffle and the sealing gasket are used to facilitate continuous flushing of meat in the flushing frame.
[0008] Preferably, the outer wall of the flushing frame is fixedly connected to a fixing frame, the interior of the fixing frame is fixedly connected to a motor, one end of the motor output shaft is connected to the rotating part of the first mesh chain conveyor, and the operation of the motor drives the first mesh chain conveyor to rotate.
[0009] Preferably, a plurality of first drain pipes are fixedly connected to each other on the outer wall of the conveying frame, and a second drain pipe is fixedly connected to each other on the outer wall of the flushing frame. The water in the conveying frame is drained by setting the first drain pipes, and the water in the flushing frame is drained by the second drain pipes.
[0010] Preferably, a sliding hole is provided on the outer wall of the conveying frame, and the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder, and the water baffle is driven to move forward and backward by setting the cylinder.
[0011] Preferably, the outer walls of the flushing frame and the conveying frame are both provided with a same discharge groove, and the inner wall of the discharge groove is slidably connected to the outer wall of the sealing gasket.
[0012] Preferably, a plurality of support rods are fixedly connected inside the flushing frame, one end of each of the support rods is fixedly connected to the outer walls of the two arc-shaped plates, one end of the water inlet pipe and the spray pipe are fixedly connected to a pump body, and the arc-shaped plates are supported by providing support rods.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] This solution provides a flushing frame, a first mesh chain conveyor, an arc plate, a drainage hole, a U-shaped block, a water inlet pipe, an aeration pipe, an air nozzle and a support rod. The water flow impacts the inner wall of the U-shaped block and flows upward in an arc along the arc plate, flushing the meat and causing it to tumble. At the same time, the water is churned by aeration to accelerate the flushing effect. By providing a conveying frame, a second mesh chain conveyor, a first drainage pipe, a cylinder, a water baffle, a sealing pad, a second drainage pipe and a spray pipe, the first mesh chain conveyor is operated to transport the meat above to the second mesh chain conveyor for discharge, thereby reducing the floor space without affecting the flushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a continuous flushing device proposed by the utility model;
[0017] Figure 2This is a schematic cross-sectional structure diagram of a continuous flushing device proposed by the utility model;
[0018] Figure 3 A continuous flushing device proposed by the utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0019] Figure 4 The utility model discloses a schematic diagram of the structure of a cylinder, a water baffle and a sealing gasket of a continuous flushing device.
[0020] In the figure: 1. flushing frame; 2. fixing frame; 3. motor; 4. first mesh chain conveyor; 5. arc plate; 6. drainage hole; 7. U-shaped block; 8. water inlet pipe; 9. conveying frame; 10. second mesh chain conveyor; 11. first drainage pipe; 12. cylinder; 13. water baffle; 14. sealing gasket; 15. aeration pipe; 16. air nozzle; 17. support rod; 18. second drainage pipe; 19. spray pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Depend on Figure 1-Figure 4 As shown, a continuous flushing device is involved, including a flushing frame 1, the outer wall of the flushing frame 1 is fixedly connected to a fixed frame 2, the interior of the fixed frame 2 is fixedly connected to a motor 3, the interior of the flushing frame 1 is fixedly installed with a first mesh chain conveyor 4, the motor 3 drives the first mesh chain conveyor 4 to rotate, and the interior of the flushing frame 1 is fixedly connected to two arc plates 5, the two arc plates 5 play a role in guiding the water flow, so that the water flow can drive the meat to roll.
[0023] The outer walls of the two arc-shaped plates 5 are evenly provided with a plurality of drainage holes 6, and the bottoms of the two arc-shaped plates 5 are in contact with the top of the first mesh chain conveyor 4. Three U-shaped blocks 7 are fixedly connected to the outer wall of one of the arc-shaped plates 5, and three circular holes are provided on the outer walls of the flushing frame 1 and the arc-shaped plate 5. The inner walls of the three circular holes are fixedly connected with water inlet pipes 8, and the water in the water inlet pipes 8 flows downward from the arc-shaped plate 5 at a high speed.
[0024] A discharge mechanism is provided on the outer wall of the flushing frame 1, and an aeration pipe 15 is fixedly embedded inside the flushing frame 1. An air pump is fixedly connected to one end of the aeration pipe 15, and a plurality of air nozzles 16 are fixedly connected to the bottom of the aeration pipe 15. Pump bodies are fixedly connected to one end of the water inlet pipe 8 and the spray pipe 19, and the two pump bodies transport water to the water inlet pipe 8 and the spray pipe 19 in turn. A second drainage pipe 18 is fixedly connected to the outer wall of the flushing frame 1. A plurality of support rods 17 are fixedly connected to the inside of the flushing frame 1, and one end of the plurality of support rods 17 are respectively fixedly connected to the outer walls of the two arc-shaped plates 5, and the support rods 17 support the arc-shaped plates 5 to ensure their stability.
[0025] The discharge mechanism includes a conveying frame 9, which is L-shaped with respect to the flushing frame 1. A plurality of first drainage pipes 11 are fixedly connected to the outer wall of the conveying frame 9. The outer wall of the flushing frame 1 is fixedly connected to the outer wall of the conveying frame 9. A plurality of spray pipes 19 are fixedly connected to the inside of the conveying frame 9. A plurality of spray heads are fixedly connected to the bottom of the plurality of spray pipes 19, and the spray heads are used to rinse the meat.
[0026] The inside of the conveying frame 9 is rotatably connected to the second chain conveyor 10, the outer wall of the conveying frame 9 is fixedly connected to the cylinder 12, the outer wall of the conveying frame 9 is provided with a sliding hole, the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder 12, the outer wall of the output end of the cylinder 12 is fixedly connected to a water baffle 13, the outer wall of the water baffle 13 is fixedly sleeved with a sealing gasket 14, the operation of the cylinder 12 causes the water baffle 13 and the sealing gasket 14 to block the discharge trough, the outer walls of the flushing frame 1 and the conveying frame 9 are provided with the same discharge trough, the inner wall of the discharge trough is slidably connected to the outer wall of the sealing gasket 14.
[0027] Working principle: when in use, put the meat into the flushing frame 1, and use the pump body to transport water into the flushing frame 1 through the water inlet pipe 8. During transportation, the water impacts the inner wall of the U-shaped block 7 from the right port position, so that the water flows downward, and flows upward in an arc along the arc plate 5, flushing the meat at the bottom to make it roll. At the same time, the aeration pipe 15 transports compressed gas to the air nozzle 16 through the existing air pump, and the water is churned by aeration to accelerate the flushing effect; after flushing for a period of time, the second drain pipe 18 is opened to discharge the sewage, the cylinder 12 is operated to move the water baffle 13 backward, and the discharge chute is opened, and the first chain conveyor 4 is operated to transport the meat above to the second chain conveyor 10, and the multiple spray heads on the spray pipe 19 rinse the meat again.
[0028] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A continuous flushing device, comprising a flushing frame (1), characterized in that: A first mesh chain conveyor (4) is fixedly installed inside the flushing frame (1), and two arc-shaped plates (5) are fixedly connected inside the flushing frame (1). The outer walls of the two arc-shaped plates (5) are evenly provided with a plurality of drainage holes (6). The bottoms of the two arc-shaped plates (5) are in contact with the top of the first mesh chain conveyor (4), and the outer wall of one of the arc-shaped plates (5) is fixedly connected with three U-shaped blocks (7). The outer walls of the flushing frame (1) and the arc-shaped plates (5) are each provided with three circular holes, and the inner walls of the three circular holes are each fixedly connected with a water inlet pipe (8). A discharge mechanism is provided on the outer wall of the flushing frame (1), and an aeration pipe (15) is fixedly embedded inside the flushing frame (1), and a plurality of air nozzles (16) are fixedly connected to each other at the bottom of the aeration pipe (15).
2. A continuous flushing device according to claim 1, characterized in that: The discharge mechanism comprises a conveying frame (9), the outer wall of the flushing frame (1) is fixedly connected to the outer wall of the conveying frame (9), a plurality of spray pipes (19) are fixedly connected inside the conveying frame (9), a plurality of spray heads are fixedly connected at the bottom of the plurality of spray pipes (19), a second mesh chain conveyor (10) is rotatably connected inside the conveying frame (9), the outer wall of the conveying frame (9) is fixedly connected to a cylinder (12), the outer wall of the output end of the cylinder (12) is fixedly connected to a water baffle (13), and the outer wall of the water baffle (13) is fixedly sleeved with a sealing gasket (14).
3. A continuous flushing device according to claim 1, characterized in that: The outer wall of the flushing frame (1) is fixedly connected to a fixing frame (2), and the interior of the fixing frame (2) is fixedly connected to a motor (3).
4. A continuous flushing device according to claim 2, characterized in that: A plurality of first drainage pipes (11) are fixedly connected to each other on the outer wall of the conveying frame (9), and a second drainage pipe (18) is fixedly connected to each other on the outer wall of the flushing frame (1).
5. A continuous flushing device according to claim 2, characterized in that: The outer wall of the conveying frame (9) is provided with a sliding hole, and the inner wall of the sliding hole is slidably connected to the outer wall of the output end of the cylinder (12).
6. A continuous flushing device according to claim 2, characterized in that: The outer walls of the flushing frame (1) and the conveying frame (9) are both provided with a same discharge groove, and the inner wall of the discharge groove is slidably connected to the outer wall of the sealing gasket (14).
7. A continuous flushing device according to claim 1, characterized in that: A plurality of support rods (17) are fixedly connected inside the flushing frame (1), one end of each of the support rods (17) is fixedly connected to the outer walls of the two arc-shaped plates (5), and one end of each of the water inlet pipe (8) and the spray pipe (19) is fixedly connected to a pump body.