Metal ultrasonic cleaning agent preparation equipment

By using a combination of liquid level sensor and infrared sensor in metal ultrasonic cleaning agent preparation equipment, the precise control of the cleaning agent ratio is achieved, and the problem that existing equipment cannot accurately control the mixing ratio is solved, and the formulation efficiency and liquid mixing effect are improved.

CN222943427UActive Publication Date: 2025-06-06DONGGUAN DONGHONG GRINDING TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421765142.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-06
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing metal ultrasonic cleaning agent preparation equipment cannot accurately control the mixing ratio of the cleaning liquid, resulting in poor mixing effect.

Method used

A metal ultrasonic cleaning agent preparation equipment is designed, adopting a mixed preparation structure, including a liquid level sensor, an infrared emitter and an infrared sensor. Through the liquid level sensor and the controller, the cleaning agent capacity at the bottom of each feed tube is accurately measured to ensure the accurate proportion of the cleaning agent.

Benefits of technology

By precisely controlling the mixing ratio of the cleaning liquid, the preparation efficiency and mixing effect of the preparation equipment are significantly improved, ensuring the quality of the cleaning agent.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222943427U_ABST
    Figure CN222943427U_ABST
Patent Text Reader

Abstract

The utility model relates to metal ultrasonic cleaning agent preparation equipment, which belongs to the technical field of metal ultrasonic cleaning agent preparation, and comprises a base, the upper end part of the base is fixedly connected with a preparation box, and the preparation box is provided with a mixed preparation structure; the mixing and preparing structure comprises a feeding pipe, a liquid level sensor, a partition plate, a first fixing plate, a connecting pipe, a second fixing plate, a side stirring frame, a front stirring frame, a discharging pipe and a controller, the feeding pipe is communicated to the upper end of the preparing box, the liquid level sensor penetrates through the preparing box, and the controller is fixedly connected to the front of the preparing box. According to the metal ultrasonic cleaning agent preparation equipment, the mixing preparation structure is arranged on the preparation box, different cleaning agents can be fully mixed through the mixing preparation structure, and the different cleaning agents can be stored in a proper proportion before being prepared; therefore, the preparation efficiency of the preparation equipment is enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal ultrasonic cleaning agent preparation, in particular to metal ultrasonic cleaning agent preparation equipment. Background Art

[0002] Metal ultrasonic cleaner is a chemical agent used for cleaning metal parts. In ultrasonic cleaning equipment, this cleaner removes oil, oxides, dirt and other attachments on the surface of metal parts through high-frequency vibration of ultrasound.

[0003] The principle of ultrasonic cleaning is to use the cavitation effect of ultrasound in liquid. When ultrasound passes through the liquid, millions of tiny bubbles are generated in the liquid. These bubbles form shock waves on the surface of metal parts under the action of vibration, thereby effectively removing dirt. At the same time, the chemical components in the cleaning agent can dissolve oil and oxides, making the cleaning effect more thorough. The preparation equipment is required in the production of metal ultrasonic cleaning agents.

[0004] The metal ultrasonic cleaning agent preparation equipment on the market, a liquid supply system for an ultrasonic cleaning device in the utility model CN213856048U, although the liquid supply system for an ultrasonic cleaning device aims to solve or at least alleviate the problem of cumbersome operation and easy waste when configuring cleaning liquid and clean water in proportion, provides a liquid supply system for an ultrasonic cleaning device.

[0005] However, when the device is in use, the cleaning liquid is brought out of the liquid supply box by water flow, and the proportion of the cleaning liquid in each liquid supply box is controlled according to the opening degree of the regulating valve, thereby achieving the ratio adjustment of various cleaning liquids and clean water. However, this method only relies on the opening and closing degree of the valve without other control variables, and cannot accurately control the accurate mixing ratio of the cleaning liquid, so that the final mixed liquid effect is affected. Therefore, we propose a metal ultrasonic cleaning agent preparation equipment to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a metal ultrasonic cleaning agent preparation device, which has the advantages of enhancing the preparation efficiency of the preparation device and solves the problem that the preparation device needs to be improved.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal ultrasonic cleaning agent preparation device, comprising a base, the upper end of the base is fixedly connected to a preparation box, and the preparation box is provided with a mixing preparation structure.

[0008] The mixed preparation structure includes a feed pipe, a liquid level sensor, a partition, a fixed plate 1, a connecting pipe, a pump body, a fixed plate 2, a side stirring frame, a front stirring frame, a discharge pipe and a controller. The feed pipe is connected to the upper end of the preparation box, the liquid level sensor passes through the preparation box, the controller is fixedly connected to the front of the preparation box, the partition is fixedly connected between the top wall of the preparation box and the fixed plate 1, the fixed plate 1 and the fixed plate 2 are both fixedly connected to the inner side wall of the preparation box, the connecting pipe passes through the fixed plate 1 and is connected to the fixed plate 2, the pump body is arranged at the lower part of the connecting pipe, the side stirring frame and the front stirring frame are both connected to the connecting pipe, and the discharge pipe is connected to the outside of the preparation box.

[0009] Among them, the number of feeding pipes is three.

[0010] Furthermore, a backflow prevention structure is provided in the connecting pipe, and the backflow prevention structure includes a limit block, a water guiding tube, a connecting spring, a fixing plate and a limiting plate. The limit block, the fixing plate and the limiting plate are all fixedly connected to the inner wall of the connecting pipe, the water guiding tube passes through the limiting plate and contacts the limit block, and the connecting spring is fixedly connected between the water guiding tube and the fixing plate.

[0011] Furthermore, the liquid level sensor includes an infrared transmitter and an infrared sensor, wherein the infrared transmitter is arranged at the lower end of the liquid level sensor, and the infrared sensor is arranged at the upper end of the liquid level sensor.

[0012] Among them, through the liquid level sensor and the controller, the capacity of the cleaning agent stored in the preparation box at the bottom of each feed pipe can be known, and the liquid level sensor includes an infrared transmitter and an infrared sensor. The water level height is scanned by the infrared transmitter. When the infrared light of the infrared transmitter is emitted to the water level height, the water level height is sensed by infrared light, and the scanning result is transmitted to the controller in cooperation with the infrared receiver, so as to accurately know the ratio of each cleaning agent in the preparation box.

[0013] Furthermore, a control panel is arranged directly in front of the controller, and control buttons are arranged directly in front of the controller and at the lower part of the control panel.

[0014] Furthermore, the side stirring frame and the front stirring frame are both provided with material guide holes, and the number of the material guide holes is several.

[0015] Among them, there are two side stirring racks.

[0016] It should be noted that the side stirring frame and the front stirring frame are relatively distributed.

[0017] Furthermore, the water guide cylinder is T-shaped, and a water guide hole is provided in the water guide cylinder.

[0018] Furthermore, a circular hole is provided in the limiting plate, and the water guide tube passes through the limiting plate through the circular hole.

[0019] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0020] The metal ultrasonic cleaning agent preparation equipment has the advantages of being provided with a mixing preparation structure on a preparation box, which can not only fully mix different cleaning agents through the mixing preparation structure, but also store the different cleaning agents in appropriate proportions before preparation, thereby enhancing the preparation efficiency of the preparation equipment, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view of the overall structure of the utility model;

[0022] Figure 2 This is a cross-sectional view of the overall structure of the utility model;

[0023] Figure 3 This is a cross-sectional view of the connecting pipe structure of the utility model;

[0024] Figure 4 It is a three-dimensional diagram of the water guide tube structure of the utility model.

[0025] In the figure: 1. base; 2. preparation box; 3. feed pipe; 4. liquid level sensor; 5. partition; 6. fixed plate 1; 7. connecting pipe; 8. pump body; 9. fixed plate 2; 10. side stirring frame; 11. front stirring frame; 12. discharge pipe; 13. controller; 14. limit block; 15. water guide cylinder; 16. connecting spring; 17. fixed plate; 18. limiting plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 A metal ultrasonic cleaning agent preparation device in this embodiment includes a base 1, a preparation box 2 is fixedly connected to the upper end of the base 1, and a mixing preparation structure is arranged on the preparation box 2.

[0028] The mixing and preparing structure includes a feed pipe 3, a liquid level sensor 4, a partition 5, a fixed plate 1 6, a connecting pipe 7, a pump body 8, a fixed plate 2 9, a side stirring frame 10, a positive stirring frame 11, a discharge pipe 12 and a controller 13. The feed pipe 3 is connected to the upper end of the preparation box 2, the liquid level sensor 4 passes through the preparation box 2, the controller 13 is fixedly connected to the front of the preparation box 2, the partition 5 is fixedly connected between the inner top wall of the preparation box 2 and the fixed plate 1 6, the fixed plate 1 6 and the fixed plate 2 9 are both fixedly connected to the inner side wall of the preparation box 2, the connecting pipe 7 passes through the fixed plate 1 6 and is connected to the fixed plate 2 9, the pump body 8 is arranged at the lower part of the connecting pipe 8, the side stirring frame 10 and the positive stirring frame 11 are both connected to the connecting pipe 7, and the discharge pipe 12 is connected to the outside of the preparation box 2.

[0029] Among them, the number of feeding pipes 3 is three.

[0030] In this embodiment, a backflow prevention structure is provided in the connecting pipe 7, and the backflow prevention structure includes a limit block 14, a water guide tube 15, a connecting spring 16, a fixing plate 17 and a limiting plate 18. The limit block 14, the fixing plate 17 and the limiting plate 18 are all fixedly connected to the inner wall of the connecting pipe 7, the water guide tube 15 passes through the limiting plate 18 and contacts the limit block 14, and the connecting spring 16 is fixedly connected between the water guide tube 15 and the fixing plate 17.

[0031] In this embodiment, the liquid level sensor 4 includes an infrared transmitter and an infrared sensor. The infrared transmitter is arranged at the lower end of the liquid level sensor 4 , and the infrared sensor is arranged at the upper end of the liquid level sensor 4 .

[0032] Among them, through the liquid level sensor 4 cooperating with the controller 13, the capacity of the cleaning agent stored in the preparation box 2 at the bottom of each feed pipe 3 can be known, and the liquid level sensor 4 includes an infrared transmitter and an infrared sensor. The water level height is scanned by the infrared transmitter. When the infrared ray of the infrared transmitter is emitted to the water level height, the water level height is sensed by infrared rays, and the scanning result is transmitted to the controller 13 in cooperation with the infrared receiver, so as to accurately know the ratio of each cleaning agent in the preparation box 2.

[0033] In this embodiment, a control panel is arranged directly in front of the controller 13 , and control buttons are arranged directly in front of the controller 13 and at the lower part of the control panel.

[0034] In this embodiment, both the side stirring frame 10 and the front stirring frame 11 are provided with a plurality of material guide holes.

[0035] Among them, the number of side stirring frames 10 is two.

[0036] It should be noted that the side stirring frame 10 and the front stirring frame 11 are relatively distributed.

[0037] In this embodiment, the water guide tube 15 is T-shaped, and a water guide hole is opened in the water guide tube 15 .

[0038] In this embodiment, a circular hole is formed in the limiting plate 18 , and the water guide tube 15 passes through the limiting plate 18 through the circular hole.

[0039] The working principle of the above embodiment is:

[0040] First, cleaning agents of different proportions are transported to the space between the partition plate 5 and the fixed plate 6 in the preparation box 2 through the feed pipe 3 for storage.

[0041] Secondly, through the liquid level sensor 4 in cooperation with the controller 13, the capacity of the cleaning agent stored in the preparation box 2 at the bottom of each feed pipe 3 can be known, and the liquid level sensor 4 includes an infrared transmitter and an infrared sensor. The water level height is scanned by the infrared transmitter. When the infrared light of the infrared transmitter is emitted to the water level height, the water level height is sensed by infrared light, and the scanning result is transmitted to the controller 13 in cooperation with the infrared receiver, so as to accurately know the ratio of each cleaning agent in the preparation box 2.

[0042] Finally, different cleaning agents can be transported to each side stirring frame 10 or the front stirring frame 11 for transportation, stirring and mixing through the connecting pipe 7 and the pump body 8, and the prepared liquid is discharged through the discharge pipe 12. The connecting pipe 7 is provided with an anti-backflow structure, which squeezes the water guide cylinder 15 through the liquid, and limits the water guide cylinder 15 through the fixing plate 17 and the connecting spring 16. When the water guide cylinder 15 is moved to a suitable position, the liquid in the connecting pipe 7 can be transported down, and when the liquid refluxes, the water guide cylinder 15 will be limited by the limit block 14 to achieve the anti-backflow effect, thereby enhancing the preparation efficiency of the preparation equipment and other advantages.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal ultrasonic cleaning agent preparation device, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a preparation box (2), and the preparation box (2) is provided with a mixing preparation structure; The mixing and preparing structure comprises a feed pipe (3), a liquid level sensor (4), a partition (5), a fixed plate 1 (6), a connecting pipe (7), a pump body (8), a fixed plate 2 (9), a side stirring frame (10), a front stirring frame (11), a discharge pipe (12) and a controller (13), wherein the feed pipe (3) is connected to the upper end of the preparation box (2), the liquid level sensor (4) passes through the preparation box (2), the controller (13) is fixedly connected to the front of the preparation box (2), and the The partition (5) is fixedly connected between the inner top wall of the preparation box (2) and the fixed plate one (6); the fixed plate one (6) and the fixed plate two (9) are both fixedly connected to the inner side wall of the preparation box (2); the connecting pipe (7) passes through the fixed plate one (6) and is connected to the fixed plate two (9); the pump body (8) is arranged at the lower part of the connecting pipe (7); the side stirring frame (10) and the front stirring frame (11) are both connected to the connecting pipe (7); and the discharge pipe (12) is connected to the outside of the preparation box (2).

2. The metal ultrasonic cleaning agent preparation device according to claim 1, characterized in that: The connecting pipe (7) is provided with a backflow prevention structure, the backflow prevention structure comprising a limit block (14), a water guide tube (15), a connecting spring (16), a fixing plate (17) and a limiting plate (18); the limit block (14), the fixing plate (17) and the limiting plate (18) are all fixedly connected to the inner wall of the connecting pipe (7); the water guide tube (15) passes through the limiting plate (18) and contacts the limit block (14); and the connecting spring (16) is fixedly connected between the water guide tube (15) and the fixing plate (17).

3. The metal ultrasonic cleaning agent preparation device according to claim 1, characterized in that: The liquid level sensor (4) comprises an infrared transmitter and an infrared sensor, wherein the infrared transmitter is arranged at the lower end of the liquid level sensor (4) and the infrared sensor is arranged at the upper end of the liquid level sensor (4).

4. The metal ultrasonic cleaning agent preparation device according to claim 1, characterized in that: A control panel is arranged directly in front of the controller (13), and a control button is arranged directly in front of the controller (13) and at the lower part of the control panel.

5. The metal ultrasonic cleaning agent preparation equipment according to claim 1, characterized in that: The side stirring frame (10) and the front stirring frame (11) are both provided with material guide holes, and the number of the material guide holes is several.

6. The metal ultrasonic cleaning agent preparation equipment according to claim 2, characterized in that: The water guide tube (15) is T-shaped, and a water guide hole is provided in the water guide tube (15).

7. The metal ultrasonic cleaning agent preparation equipment according to claim 2, characterized in that: A circular hole is provided in the limiting plate (18), and the water guide tube (15) passes through the limiting plate (18) through the circular hole.

Citation Information

Patent Citations

  • Liquid supply system for ultrasonic cleaning device

    CN213856048U