Automatic light transmittance detection equipment

Abstract

The utility model relates to the technical field of light transmittance detection, in particular to automatic light transmittance detection equipment, which comprises a main body base and further comprises an automatic feeding unit arranged on the main body base and used for automatically conveying workpieces. The automatic feeding unit is installed on the main body base, the rotating type tool is installed on the main body base, the light-transmitting detection unit is arranged at the position, located on one side of the rotating type tool, of the main body base, and the automatic feeding unit conveys workpieces to the rotating type tool for multi-angle display. The detection speed and accuracy of the ceramic workpiece are greatly improved, manual intervention is reduced, the labor cost is reduced, errors possibly caused by human factors are eliminated, and the stability and consistency of detection results are ensured. Meanwhile, by means of the automatic solution, the product quality is remarkably improved, it is ensured that only workpieces meeting the standard enter the next working procedure, and higher production efficiency and more reliable product quality are brought to the ceramic machining industry.

Description

Technical Field

[0001] The utility model relates to the technical field of light transmittance detection, in particular to automatic light transmittance detection equipment. Background Art

[0002] In the ceramic processing industry, the light transmittance of the workpiece is an important quality indicator that directly affects the final performance and appearance of the product. Traditional light transmittance detection methods often rely on manual operation, which is not only inefficient, but also prone to inconsistency in detection results due to human factors. With the rapid development of automation technology, the automation of light transmittance detection has become an urgent need in the industry.

[0003] Although there are some automated inspection equipment on the market, they often have limitations when dealing with workpieces with complex shapes or that require multi-angle inspection. For example, inspection at a single angle may not fully reflect the light transmittance of the workpiece, and manual adjustment of the workpiece position reduces the inspection efficiency. For this reason, we propose automatic transmittance inspection equipment. Utility Model Content

[0004] One of the technical problems to be solved by the present application is to develop an automated device that can automatically feed materials, automatically rotate workpieces for multi-angle display, automatically detect light transmittance, and automatically sort according to the detection results.

[0005] In order to solve the above technical problems, the embodiment of the present application provides an automatic light transmittance detection device, including a main body base, and also including:

[0006] An automatic feeding unit, arranged on the main body base, for automatically conveying workpieces;

[0007] The rotary tooling is installed on the main body base, and a light transmission detection unit is provided on the main body base at a position on one side of the rotary tooling. The automatic feeding unit delivers the workpiece to the rotary tooling for multi-angle display, and at the same time, the light transmission detection unit detects the light transmittance;

[0008] The sorting unit is also arranged on the main body base to classify and pick up the workpieces according to the detection results of the light transmission detection unit.

[0009] In some embodiments, the automatic feeding unit includes a vibration plate installed on one side of the main body base, a first manipulator is arranged at the discharge port of the vibration plate, and a temporary storage tray is also arranged on the main body base, and the first manipulator places the material sent by the vibration plate on the temporary storage tray for temporary storage;

[0010] A second manipulator and a third manipulator are also provided on the main body base, and the second manipulator is located directly above the temporary storage tray and is used to transfer the position of the workpiece;

[0011] The third manipulator is arranged on the main body base at a position directly above the rotating tooling and is used for placing materials into the rotating tooling.

[0012] In some embodiments, the first manipulator, the second manipulator and the third manipulator are all composed of a displacement cylinder, a gripper cylinder and a guide rail. The gripper cylinder is used to position the workpiece, and the displacement cylinder cooperates with the guide rail to transfer the workpiece.

[0013] In some embodiments, the rotary tooling includes a rotary motor disposed on a main body base, and a tooling piece matching the workpiece is disposed at the output end of the rotary motor. The tooling piece faces the light transmission detection unit, and the workpiece can be placed in the tooling piece to continuously rotate and adjust its position.

[0014] In some embodiments, the light transmission detection unit is a light transmission detector.

[0015] In some embodiments, the sorting unit includes a rotating cylinder arranged on a main body base, a material dropping channel is arranged at an output end of the rotating cylinder, and material dropping slides are arranged on both sides of the main body base.

[0016] The utility model has at least the following beneficial effects:

[0017] Through highly integrated automated processes, the speed and accuracy of ceramic workpiece inspection has been greatly improved. The integrated design of automatic feeding, multi-angle display, instant inspection and intelligent sorting not only reduces manual intervention and labor costs, but also eliminates errors that may be caused by human factors, ensuring the stability and consistency of inspection results.

[0018] At the same time, the equipment is highly flexible and can easily adapt to workpieces of different sizes and shapes, enhancing the diversity and adaptability of the production line. Most importantly, this automation solution significantly improves product quality. Through precise detection and timely sorting, it ensures that only workpieces that meet the standards enter the next process, bringing higher production efficiency and more reliable product quality to the ceramic processing industry. At the same time, it also makes positive contributions to the optimization of the production environment and the improvement of employee working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 For this utility model Figure 1 Schematic diagram of the structure after removing the shell;

[0021] Figure 3 For this utility model Figure 2 Schematic diagram of partial enlarged structure;

[0022] Figure 4For this utility model Figure 3 Another structural diagram;

[0023] Figure 5 For this utility model Figure 4 Another structural diagram;

[0024] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure of area A in the middle.

[0025] In the figure: 1-main body base; 2-automatic feeding unit; 3-rotating tooling; 4-light transmission detection unit; 5-vibrating plate; 6-first machine; 7-temporary storage tray; 8-second manipulator; 9-third manipulator; 10-rotating motor; 11-tooling piece; 12-sorting unit; 13-rotating cylinder; 14-feeding chute; 15-feeding slide. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-6 The utility model provides a technical solution: automatic light transmittance detection equipment, as a detection equipment integrating automation, high precision and high efficiency, its core structure includes a main base 1, an automatic feeding unit 2, a rotating tooling 3, a light transmittance detection unit 4 and a sorting unit 12.

[0028] Main base 1

[0029] The main base 1 serves as the supporting platform of the entire equipment and is made of high-strength, corrosion-resistant materials to ensure the stability and reliability of the equipment in long-term operation. The base is equipped with precise guide rails and positioning mechanisms, providing a solid foundation for the precise installation and positioning of each unit component.

[0030] Automatic feeding unit 2

[0031] Vibrating plate 5: The inside of the vibrating plate 5 adopts an advanced vibration generating device. By fine-tuning the vibration frequency and amplitude, it ensures that the material can move smoothly and orderly along the spiral track and fall accurately into the discharge port. The surface of the vibration plate 5 is covered with anti-slip material to effectively prevent the material from sliding or stacking during the vibration process.

[0032] The first manipulator 6: This manipulator is controlled by a high-precision servo system, which can respond quickly and accurately grasp the materials released from the discharge port of the vibration plate 5. The gripper cylinder is equipped with a flexible contact pad to protect the surface of the material from damage. The coordinated work of the displacement cylinder and the precision guide rail ensures the precise movement of the manipulator in three-dimensional space.

[0033] Temporary storage tray 7: The temporary storage tray 7 is designed as a multi-layer structure, and the number of layers can be adjusted according to actual needs to improve space utilization. The surface of the tray is made of anti-slip and wear-resistant materials to ensure that the materials will not slip or shift during the temporary storage process. At the same time, the tray is also equipped with a sensing device that can monitor the amount of materials in real time and promptly notify the second manipulator 8 to transfer.

[0034] The second manipulator 8 and the third manipulator 9: These two manipulators complement each other in design and function, and jointly complete the task of transferring materials from the temporary storage tray 7 to the rotating tooling 3. The second manipulator 8 is responsible for lifting the materials from the temporary storage tray 7 to a certain height, and placing the materials at a preset position through precise positioning; the third manipulator 9 is responsible for accurately placing the materials from the preset position into the tooling parts of the rotating tooling 3. Both manipulators have the characteristics of fast response, high precision, and stability and reliability.

[0035] Rotating tooling 3

[0036] Rotating motor 10: A high-performance servo motor is used as the power source, and the power is transmitted to the tooling 11 through a precision reducer and a transmission mechanism. The motor is equipped with a built-in encoder, which can monitor and feedback the rotation angle and speed of the tooling 11 in real time to ensure precise control of the rotation process.

[0037] Tooling 11: Tooling 11 is custom designed according to the shape and size of the workpiece to be inspected and is made of high-quality aluminum alloy or stainless steel. Tooling 11 is equipped with a positioning mechanism and a clamping device to ensure that the workpiece maintains a stable posture and position during rotation. The surface of tooling 11 is specially treated and has good wear resistance and corrosion resistance.

[0038] Light transmission detection unit 4

[0039] Light transmittance detector 4: This detector adopts advanced photoelectric sensing technology and image processing algorithms, which can realize fast and accurate measurement of the light transmittance of the workpiece. The detector is equipped with a high-brightness light source and precision photosensitive elements, which can capture slight light changes and convert them into electrical signals for processing. The detector also has automatic calibration and fault diagnosis functions, which can ensure the accuracy of the measurement results and the long-term stable operation of the equipment.

[0040] Sorting unit 12

[0041] Rotating cylinder 13: A high-performance cylinder is used as the power source, and the precise rotation positioning of the blanking chute 14 is achieved through a precise pneumatic control system. The cylinder is equipped with a position sensor and a force sensor, which can monitor the extension and contraction state and the force condition of the cylinder in real time to ensure the smooth and accurate rotation action.

[0042] Dropping chute 15: Multiple branch chutes are set according to the detection results of the workpieces, each chute corresponds to a classification result, the chute surface is made of smooth and wear-resistant material, which can reduce the friction resistance of the workpiece during the sliding process, and the end of the chute is equipped with auxiliary equipment such as a collection device or a conveyor belt to collect and process the classified workpieces.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic light transmittance detection device, comprising a main body base (1), characterized in that: Also included are: An automatic feeding unit (2), arranged on the main body base (1), and used for automatically conveying workpieces; The rotary tooling (3) is mounted on the main body base (1), and a light transmission detection unit (4) is provided on the main body base (1) at a position on one side of the rotary tooling (3). The automatic feeding unit (2) delivers the workpiece to the rotary tooling (3) for multi-angle display, and at the same time, the light transmission detection unit (4) detects the light transmittance; The sorting unit (12) is also arranged on the main body base (1) to sort and pick up the workpieces according to the detection results of the light transmission detection unit (4).

2. The automatic light transmittance detection device according to claim 1, characterized in that: The automatic feeding unit (2) comprises a vibration plate (5) installed on one side of the main body base (1), a first manipulator (6) is arranged at the discharge port of the vibration plate (5), and a temporary storage tray (7) is also arranged on the main body base (1), and the first manipulator (6) places the material sent by the vibration plate (5) on the temporary storage tray (7) for temporary storage; A second manipulator (8) and a third manipulator (9) are also provided on the main body base (1); the second manipulator (8) is located directly above the temporary storage tray (7) and is used to transfer the position of the workpiece; The third manipulator (9) is arranged on the main body base (1) at a position directly above the rotary tooling (3) and is used to place materials into the rotary tooling (3).

3. The automatic light transmittance detection device according to claim 2, characterized in that: The first manipulator (6), the second manipulator (8) and the third manipulator (9) are all composed of a displacement cylinder, a clamping cylinder and a guide rail. The clamping cylinder is used to position the workpiece, and the displacement cylinder cooperates with the guide rail to transfer the workpiece.

4. The automatic light transmittance detection device according to claim 3, characterized in that: The rotary tooling (3) comprises a rotary motor (10) arranged on a main body base (1), and a tooling piece (11) matching a workpiece is arranged at the output end of the rotary motor (10), the tooling piece (11) facing the light transmission detection unit (4), and the workpiece can be placed in the tooling piece (11) to continuously rotate and adjust its position.

5. The automatic light transmittance detection device according to claim 4, characterized in that: The light transmission detection unit (4) is a light transmission detector.

6. The automatic light transmittance detection device according to claim 5, characterized in that: The sorting unit (12) comprises a rotating cylinder (13) arranged on a main body base (1), a material dropping channel (14) is arranged at the output end of the rotating cylinder (13), and material dropping slideways (15) are arranged on both sides of the main body base (1).

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