Flange end face machining device

By introducing a synchronous motion flushing mechanism into the flange end surface processing device, the problem of debris and dust attached to the flange during tool processing is solved, improving the processing quality and reducing pollution.

CN222945083UActive Publication Date: 2025-06-06ZHEJIANG DELANGKAI FLANGE CO LTD
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Patent Information

Application Number
CN202421913828.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-06
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

When the transmission assembly drives tool processing, existing flange end surface processing devices will produce a large amount of cut or grinding debris and powder. If not processed in time, the debris will attach to the flange, causing wear and pollution, and reducing processing quality.

Method used

A flange end surface processing device is designed, including a processing box, an electric fixture, a transmission assembly, a connecting mechanism and a flushing mechanism. The drive flushing mechanism is driven by the connecting mechanism to move the drive assembly with the tool in synchronization, and the debris and dust generated during the processing of the tool are quickly washed away by using the nozzle to prevent it from being attached to the flange.

Benefits of technology

It effectively avoids debris and dust interfering with processing, improves the quality and accuracy of flange processing, and reduces dust pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222945083U_ABST
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Abstract

The utility model relates to the technical field of flange machining, in particular to a flange end face machining device which comprises a machining box, a connecting mechanism, a box door and a flushing mechanism. An electric clamp body is installed on the inner wall of one side of the machining box, a transmission assembly is installed on the inner wall of the other side of the machining box, and a cutter is installed at the output end of the transmission assembly. The connecting mechanism is driven by the transmission assembly to move in the horizontal direction and the vertical direction. The flushing mechanism is detachably connected with the connecting mechanism and used for flushing chippings or dust generated when the cutter machines the end face of the flange. According to the utility model, the mounting seat in the flushing mechanism and the connecting mechanism on the transmission assembly can be driven to be quickly disassembled and assembled through the adjusting assembly; through the connecting mechanism, the transmission assembly can drive the flushing mechanism and the cutter to move synchronously, so that chippings and dust generated when the cutter machines the flange can be quickly flushed, the chippings and the dust are prevented from being attached to the flange to interfere with machining, the machining quality is improved, and meanwhile dust pollution can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange processing, in particular to a flange end surface processing device. Background Art

[0002] A flange is a connecting component used between shafts and between pipe ends. It is a connecting component commonly used in existing mechanical processing. After the end face of the flange is prepared, it usually needs to be polished and drilled using a processing device.

[0003] The Chinese patent with publication number CN116422979B discloses a flange end surface processing device and processing method, which relates to the field of flange processing technology, and includes a chassis, a fixture, a driving member, a transmission assembly and a tool; the fixture is arranged in the chassis; the transmission assembly is connected to the tool and is used to drive the tool to move in the horizontal and vertical directions; the tool is used to abut the flange end surface; a monitoring assembly is arranged on the chassis; the monitoring assembly is provided with a detection cavity, and liquid is preset in the detection cavity. The monitoring assembly is used to monitor the deformation of the tool and adjust the liquid level in the detection cavity according to the deformation of the tool. The monitoring assembly is also used to control the working state of the motor according to the change of the liquid level in the detection cavity. This application can improve the production efficiency of flanges.

[0004] However, the above-mentioned publicly disclosed solution has the following shortcomings: when the transmission component drives the tool to process the flange end face, a large amount of cutting or grinding debris and powder will be generated. If not handled in time, some of the debris will adhere to the flange. As the tool continues to process, the flange will be worn and the quality will be reduced. In addition, the dust will increase pollution. Utility Model Content

[0005] The utility model aims to provide a flange end surface processing device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is as follows: a flange end face processing device, comprising a processing box, an electric clamp body is installed on the inner wall of one side of the processing box, a transmission assembly is installed on the inner wall of the other side of the processing box, and a tool is installed on the output end of the transmission assembly; a connecting mechanism, which is arranged on the transmission assembly, and the connecting mechanism is driven by the transmission assembly to move in the horizontal and vertical directions; a box door, one end of which is hingedly connected to the top of the processing box, and the other end of the box door is connected to the processing box by a lock; and a flushing mechanism, which is arranged on the box door, the flushing mechanism is detachably connected to the connecting mechanism, and is used for flushing debris or dust generated when the tool processes the flange end face.

[0007] Preferably, the connecting mechanism includes a connecting seat, which is installed on the transmission assembly, and a socket is provided on the connecting seat, and mounting grooves are provided at the upper and lower ends of the socket and on the connecting seat; an elastic member, which is arranged inside the mounting groove; and a protrusion, which is slidably connected to the mounting groove, the protrusion is connected to the elastic member, and the two groups of protrusions between the upper and lower groups of mounting grooves are abutted against each other.

[0008] Preferably, the flushing mechanism includes a fixed rod, which is installed on the inner wall of the box door, and a T-shaped seat is slidably connected to the box door, and the T-shaped seat is detachably connected to the connecting mechanism; an adjustment component, which is arranged on the box door and is used to adjust the T-shaped seat so that it can be removed or installed from the connecting mechanism; and a spray head, which is arranged on the T-shaped seat, and the spray head is connected to a liquid inlet valve through a pipeline, and the liquid inlet valve is installed on the box door.

[0009] Preferably, the T-shaped seat is composed of a movable seat slidably mounted on a fixed rod, an elastic rod installed at the bottom end of the movable seat, and a mounting seat installed at the bottom end of the elastic rod. The nozzle is installed at one end of the mounting seat, and the other end of the mounting seat is slidably connected to the socket, and two sets of protrusions abut against the mounting seat.

[0010] Preferably, the adjustment assembly includes a threaded seat, which is installed on the movable seat; a slide rod, which is slidably connected to the box door; and a screw rod, which is rotatably connected to the slide rod, one end of the screw rod is equipped with a handle, and the other end of the screw rod is threadedly connected to the threaded seat.

[0011] Preferably, the elastic rod is composed of a telescopic rod and a second spring sleeved on the outside of the telescopic rod.

[0012] Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: the utility model can drive the mounting seat in the flushing mechanism and the connecting mechanism on the transmission assembly to be quickly disassembled and assembled through the adjusting component; the transmission assembly can drive the flushing mechanism and the tool to move synchronously through the connecting mechanism, thereby quickly flushing the debris and dust generated by the tool when processing the flange, avoiding the debris and dust from adhering to the flange and interfering with the processing, thereby improving the processing quality and reducing dust pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the processing box of the utility model;

[0015] Figure 3 This is a schematic diagram of the connection between the flushing mechanism and the box door of the utility model;

[0016] Figure 4 It is a schematic diagram of the connecting mechanism structure of the utility model.

[0017] Figure numerals: 1. processing box; 101. filter screen; 102. tilting table; 2. electric clamp body; 201. transmission assembly; 3. connecting seat; 301. socket; 302. bump; 303. elastic member; 4. box door; 401. fixed rod; 402. movable seat; 403. threaded seat; 404. sliding rod; 405. screw; 406. elastic rod; 407. mounting seat; 5. nozzle; 501. liquid inlet valve. DETAILED DESCRIPTION

[0018] Embodiment 1

[0019] like Figures 1 to 4 As shown, a flange end face processing device proposed by the utility model includes a processing box 1, a connecting mechanism, a box door 4 and a flushing mechanism; an electric clamp body 2 is installed on the inner wall of one side of the processing box 1, and the electric clamp body 2 is used to clamp the flange, and a transmission component 201 is installed on the inner wall of the other side of the processing box 1, and a tool is installed on the output end of the transmission component 201, and the transmission component 201 is used to drive the tool to move in the horizontal and vertical directions. This is a prior art, and the specific structure and principle are recorded in detail in the patent with publication number CN116422979B, which will not be repeated here; the connecting mechanism is arranged on the transmission component 201, and the connecting mechanism is driven by the transmission component 201 to move in the horizontal and vertical directions; one end of the box door 4 is hingedly connected to the top of the processing box 1, and the other end of the box door 4 is connected to the processing box 1 by a lock; the flushing mechanism is arranged on the box door 4, and the flushing mechanism and the connecting mechanism are detachably connected, and are used to flush the debris or dust generated when the tool processes the flange end face.

[0020] Furthermore, the connecting mechanism includes a connecting seat 3, an elastic member 303 and a protrusion 302; the connecting seat 3 is installed on the transmission assembly 201, and a socket 301 is provided on the connecting seat 3, the connecting seat 3 is set to be U-shaped, and mounting grooves are provided at the upper and lower ends of the socket 301 and located on the connecting seat 3; the elastic member 303 is arranged inside the mounting groove, and the elastic member 303 is set as a first spring; the protrusion 302 is slidably connected to the mounting groove, the protrusion 302 is connected to the elastic member 303, and the two groups of protrusions 302 between the upper and lower groups of mounting grooves are abutted.

[0021] Furthermore, the flushing mechanism includes a fixed rod 401, an adjusting component and a nozzle 5; the fixed rod 401 is installed on the inner wall of the box door 4, and a T-shaped seat is slidably connected to the box door 4, and the T-shaped seat is detachably connected to the connecting mechanism; the adjusting component is arranged on the box door 4, and is used to adjust the T-shaped seat so that it can be removed or installed from the connecting mechanism; the nozzle 5 is arranged on the T-shaped seat, and the nozzle 5 is connected to the liquid inlet valve 501 through a pipeline, and the liquid inlet valve 501 is installed on the box door 4.

[0022] Furthermore, the T-shaped seat is composed of a movable seat 402 slidably mounted on a fixed rod 401, an elastic rod 406 installed at the bottom end of the movable seat 402, and a mounting seat 407 installed at the bottom end of the elastic rod 406. The nozzle 5 is installed at one end of the mounting seat 407, and the other end of the mounting seat 407 is slidably connected to the socket 301. The two groups of protrusions 302 abut against the mounting seat 407, and an abutment groove corresponding to the protrusion 302 is opened on the mounting seat 407 to improve the connection stability between the mounting seat 407 and the connecting seat 3.

[0023] Furthermore, the adjustment component includes a threaded seat 403, a sliding rod 404 and a screw 405; the threaded seat 403 is installed on the movable seat 402; the sliding rod 404 is slidably connected to the box door 4, and the sliding rod 404 is set to a square rod, so that the sliding rod 404 can only slide and adjust along the horizontal direction of the box door 4 but cannot rotate to interfere with the adjustment of the screw 405, and limited seats are set at both ends of the sliding rod 404 to prevent the sliding rod 404 from separating from the box door 4; the screw 405 is rotatably connected to the sliding rod 404 through a bearing, and a turning handle is installed at one end of the screw 405, and the other end of the screw 405 is threadedly connected to the threaded seat 403.

[0024] Furthermore, the elastic rod 406 is composed of a telescopic rod and a second spring sleeved on the outside thereof. When the transmission assembly 201 drives the mounting seat 407 to adjust in the vertical direction, the elastic rod 406 can adjust itself.

[0025] When the right end of the mounting seat 407 contacts with the two sets of protrusions 302, the sliding rod 404 continues to slide, and the two sets of protrusions 302 are abutted against their respective corresponding mounting grooves through the mounting seat 407, so that the corresponding elastic member 303 is compressed, thereby driving the protrusion 302 to move toward the mounting groove until the protrusion 302 abuts against the abutting groove on the mounting seat 407, and the mounting seat 407 and the connecting seat 3 can be quickly installed. At this time, the screw 405 is turned to make it rotate along the sliding rod 404, and the screw 405 and the threaded seat 403 are rotated until they are separated, and the sliding rod 404 and the screw 405 continue to slide to the right and away from the moving seat 402;

[0026] The transmission component 201 is used to start driving the tool to process the flange end face, the external coolant supply mechanism is connected to the liquid inlet valve 501, and the coolant is transported to the nozzle 5 through the pipeline. Since the mounting seat 407 is connected to the connecting seat 3, and the connecting seat 3 is installed on the transmission component 201, when the transmission component 201 drives the tool to process the flange, the mounting seat 407 can be driven to move synchronously in the horizontal and vertical directions through the connecting seat 3, thereby driving the nozzle 5 on the mounting seat 407 to flush the debris and dust generated by the tool processing into the inside of the processing box 1 to avoid attachment to the flange and affecting the processing. At the same time, it can also reduce dust pollution, and the coolant can also cool the flange to avoid excessive temperature during processing affecting the processing quality.

[0027] Embodiment 2

[0028] like Figure 2 As shown, the flange end face processing device proposed by the utility model, compared with the first embodiment, has a filter screen 101 obliquely arranged on the inner wall of the processing box 1 and below the electric clamp body 2, and an inclined platform 102 is arranged below the filter screen 101 and at the bottom end of the interior of the processing box 1, and the lower end of the inclined platform 102 is adapted to the drain valve on the side wall of the processing box 1, and a cleaning port corresponding to the filter screen 101 is opened on the side wall of the processing box 1, and the cleaning port is provided with a door body.

[0029] In this embodiment, the flushed debris or dust can be filtered through the filter 101 to prevent the debris and dust from interfering with the recycling of the coolant. The filter 101 is tilted to facilitate the removal of impurities, and the filtered coolant is discharged and recycled along the tilting platform 102.

[0030] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A flange end surface processing device, characterized in that: include A processing box (1) has an electric clamp body (2) installed on one inner wall thereof, a transmission assembly (201) installed on the other inner wall of the processing box (1), and a tool installed on the output end of the transmission assembly (201); A connecting mechanism, which is arranged on the transmission assembly (201), and the connecting mechanism is driven by the transmission assembly (201) to move in horizontal and vertical directions; A box door (4), one end of which is hingedly connected to the top of the processing box (1), and the other end of the box door (4) is connected to the processing box (1) via a lock; And a flushing mechanism is arranged on the box door (4), the flushing mechanism is detachably connected to the connecting mechanism, and is used for flushing debris or dust generated when the tool processes the flange end face.

2. A flange end surface processing device according to claim 1, characterized in that: Connection mechanism includes A connecting seat (3) is mounted on the transmission assembly (201), a socket (301) is provided on the connecting seat (3), and mounting grooves are provided at the upper and lower ends of the socket (301) and located on the connecting seat (3); An elastic member (303) is arranged inside the mounting groove; and a protrusion (302) which is slidably connected to the mounting groove, the protrusion (302) is connected to the elastic member (303), and the two groups of protrusions (302) between the upper and lower groups of mounting grooves are in abutment with each other.

3. A flange end surface processing device according to claim 2, characterized in that: Flushing mechanism includes A fixing rod (401) is mounted on the inner wall of the box door (4), a T-shaped seat is slidably connected to the box door (4), and the T-shaped seat is detachably connected to the connecting mechanism; An adjustment component, which is arranged on the box door (4) and is used to adjust the T-shaped seat so that it can be disassembled or assembled with the connecting mechanism; And a spray head (5) is arranged on a T-shaped seat, the spray head (5) is connected to a liquid inlet valve (501) through a pipeline, and the liquid inlet valve (501) is installed on the box door (4).

4. A flange end surface processing device according to claim 3, characterized in that: The T-shaped seat is composed of a movable seat (402) slidably sleeved on a fixed rod (401), an elastic rod (406) mounted at the bottom end of the movable seat (402), and a mounting seat (407) mounted at the bottom end of the elastic rod (406); the nozzle (5) is mounted on one end of the mounting seat (407); the other end of the mounting seat (407) is slidably connected to the socket (301); and the two groups of protrusions (302) are in abutment with the mounting seat (407).

5. A flange end surface processing device according to claim 4, characterized in that: Adjustment components include A threaded seat (403) mounted on the movable seat (402); A sliding rod (404) slidably connected to the cabinet door (4); And a screw rod (405) is rotatably connected to the slide rod (404), one end of the screw rod (405) is provided with a rotating handle, and the other end of the screw rod (405) is threadedly connected to the threaded seat (403).

6. A flange end surface processing device according to claim 5, characterized in that: The elastic rod (406) is composed of a telescopic rod and a second spring sleeved on the outside of the elastic rod.

Citation Information

Patent Citations

  • A flange end face processing device and processing method

    CN116422979B