Common vibration platform for concrete sleeper production
By setting up a compression limiting device on the general vibration platform and positioning the mold using the friction force of the side pressure plate and the top pressure mechanism, the existing general vibration platform cannot effectively limit the mold movement, and a lower noise and more efficient processing process is achieved.
Patent Information
- Application Number
- CN202420906642.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing general vibration platform for concrete sleeper production cannot effectively restrict the movement of the mold on the countertop, resulting in the possible movement of the mold during vibration, increasing noise and extending the processing time.
The compression limiting device is adopted, including a slide rail, a side pressure plate and a top pressure mechanism. The side pressure plate is pushed to both sides of the mold through a push rod, and the top pressure mechanism is used to press the top of the mold, and the friction force is used to position the mold to prevent movement.
Effectively prevent the mold from moving during vibration, reduce noise, improve processing efficiency, and avoid the steps that require adjustment of the mold position.
Smart Images

Figure CN222945838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of equipment for producing concrete sleepers, in particular to a general vibration platform for producing concrete sleepers. Background Art
[0002] Concrete sleepers are a type of sleeper commonly used in track construction. They have excellent performance. The main production method is to use a built mold, then put the tied steel bars in the template, and then pour the concrete, and finally demold and maintain it. When using the mold for pouring, it is also necessary to expel the gas in the concrete fluid through vibration, which can improve the quality of the produced products. To complete the above operations, the mold poured with concrete is generally placed on a general vibration platform for vibration.
[0003] The existing general vibration platform has a simple structure, which is generally composed of a table and a vibration motor. The defects of this structure are very obvious. The main one is that during the vibration process, the mold will move due to the vibration. Therefore, the entire processing process needs to be stopped to adjust the position to prevent the mold from falling, which greatly prolongs the processing time. In addition, the mold filled with cement is usually heavy, and it is difficult for the operator to adjust the position. There are also solutions to this problem in the prior art. Specifically, the solution disclosed in the utility model with application number "CN202321960488.3" can be seen. It mainly solves this problem by setting a limiting plate, but it also has certain defects. As can be seen from the above solution, the limiting plate of this solution only plays a limiting role and cannot bring pressure to the mold. Therefore, although it cannot move to the sides, it can move forward and backward, which will affect the guide rail of the limiting plate, and because it can still move, it is noisy. Utility Model Content
[0004] The utility model aims to provide a general vibration platform for producing concrete sleepers, so as to solve the problem that the general vibration platform for producing existing concrete sleepers cannot effectively restrict the movement of the mold on the table.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A general vibration platform for producing concrete sleepers comprises a vibration platform and a vibration motor, wherein the vibration motor is arranged at the bottom of the vibration platform, the top surface of the vibration platform is provided with a clamping limit device, the clamping limit device comprises a slide rail, a side pressure plate and a top pressure mechanism, the slide rails are opened on both sides of the top surface of the vibration platform, the slide rails are parallel to the short sides of the vibration platform, the two sides of the bottom of the side pressure plate are provided with a clamping slider, the clamping slider is slidably clamped in the slide rail, the outer side of the side pressure plate is provided with a push rod, the middle part of the push rod is threadedly connected with a fixed plate arranged on the outer side of the side pressure plate, the outer end of the push rod is provided with a push rod screwing block, and the top pressure mechanism is arranged at the upper part of the inner side of the side pressure plate.
[0007] In this solution, a push rod is provided at the outer end of the side pressure plate. After the mold is placed on the top surface of the vibration platform, the push rod is used to push the side pressure plate to both sides of the mold. The push rod and the side pressure plate are rotatably connected. When the side pressure plate presses the mold, the top pressure mechanism is used to press the top of the mold. In this way, the friction between the side pressure plate and the mold, and the friction between the mold and the vibration platform can be well utilized to position the mold, so that the mold will not move during the vibration process. This not only reduces noise, but also does not require the mold position to be adjusted during the processing process, which is more efficient. In addition, there is no guide rail in this solution, only a slide rail, and the slide rail is a concave slide rail, so it will not be affected, which solves the problems in the prior art.
[0008] As a further preferred embodiment of the present invention, the vibration platform includes a table panel, a spring connection structure and a base which are arranged in sequence from top to bottom, and the base is fixed to the ground by bolts.
[0009] As a further preferred embodiment of the present invention, a rubber sound-absorbing pad is provided between the base and the ground.
[0010] Less noise.
[0011] As a further preferred embodiment of the utility model, the pressing mechanism includes a pressing cross bar, the middle of which is evenly provided with threaded through holes, the threaded through holes are all provided with vertical threaded rods, and the top of the vertical threaded rod is provided with a vertical threaded rod screwing block.
[0012] The mold can be pressed down and loosened by rotating the vertical threaded rod, and the structure is simple.
[0013] As a further preferred embodiment of the present invention, a rubber sound-absorbing pad is provided at the bottom of the vertical threaded rod.
[0014] Less noise.
[0015] As a further preferred embodiment of the present invention, a rubber sound-absorbing pad is also provided on the inner side of the side pressure plate.
[0016] Further reduce noise.
[0017] Compared with the prior art, the utility model can achieve at least one of the following beneficial effects:
[0018] 1. In this scheme, a push rod is set at the outer end of the side pressure plate. After the mold is placed on the top surface of the vibration platform, the push rod is used to push the side pressure plate to both sides of the mold. The push rod and the side pressure plate are rotatably connected. When the side pressure plate presses the mold, the top pressure mechanism is used to press the top of the mold. In this way, the friction between the side pressure plate and the mold, and the friction between the mold and the vibration platform can be well utilized to position the mold, so that the mold will not move during the vibration process. This not only reduces noise, but also does not need to adjust the mold position during processing, which is more efficient.
[0019] 2. Less noise.
[0020] 3. The mold can be pressed down and loosened by rotating the vertical threaded rod, and the structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a structural schematic diagram of the side pressure plate of the utility model. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Specific embodiment 1:
[0030] Figure 1 , Figure 2 A general vibration platform for producing concrete sleepers is shown, including a vibration platform 1 and a vibration motor 2, wherein the vibration motor 2 is arranged at the bottom of the vibration platform 1, and a clamping limit device is provided on the top surface of the vibration platform 1, and the clamping limit device includes a slide rail 3, a side pressure plate 4 and a top pressure mechanism 5, wherein the slide rail 3 is opened on both sides of the top surface of the vibration platform 1, and the slide rail 3 is parallel to the short side of the vibration platform 1, and a clamping slider is provided on both sides of the bottom of the side pressure plate 4, and the clamping slider is slidably clamped in the slide rail 3, and a push rod 6 is provided on the outer side of the side pressure plate 4, and the middle part of the push rod 6 is threadedly connected with a fixing plate 7 arranged on the outer side of the side pressure plate 4, and a push rod screwing block is provided at the outer end of the push rod 6, and the top pressure mechanism 5 is arranged on the upper part of the inner side of the side pressure plate 4.
[0031] In this solution, a push rod is provided at the outer end of the side pressure plate. After the mold is placed on the top surface of the vibration platform, the push rod is used to push the side pressure plate to both sides of the mold. The push rod and the side pressure plate are rotatably connected. When the side pressure plate presses the mold, the top pressure mechanism is used to press the top of the mold. In this way, the friction between the side pressure plate and the mold, and the friction between the mold and the vibration platform can be well utilized to position the mold, so that the mold will not move during the vibration process. This not only reduces noise, but also does not require the mold position to be adjusted during the processing process, which is more efficient. In addition, there is no guide rail in this solution, only a slide rail, and the slide rail is a concave slide rail, so it will not be affected, which solves the problems in the prior art. Specific embodiment 2:
[0033] This embodiment further describes the vibration platform 1 based on the specific embodiment 1. The vibration platform 1 includes a table panel, a spring connection structure and a base arranged in sequence from top to bottom. The base is fixed to the ground by bolts. Specific embodiment 3:
[0035] This embodiment further illustrates the base on the basis of the specific embodiment 2, and a rubber sound-absorbing pad is provided between the base and the ground.
[0036] Less noise. Specific embodiment 4:
[0038] This embodiment further illustrates the pressing mechanism 5 based on the specific embodiment 1. The pressing mechanism 5 includes a pressing cross bar 51. The middle of the pressing cross bar 51 is evenly provided with threaded through holes. The threaded through holes are all provided with vertical threaded rods 52. The top of the vertical threaded rod 52 is provided with a vertical threaded rod screwing block.
[0039] The mold can be pressed down and loosened by rotating the vertical threaded rod, and the structure is simple. Specific embodiment 5:
[0041] This embodiment further illustrates the vertical threaded rod 52 on the basis of the specific embodiment 4. A rubber sound-absorbing pad is provided at the bottom of the vertical threaded rod 52 .
[0042] Less noise. Specific embodiment 6:
[0044] The embodiment further illustrates the side pressure plate 4 on the basis of the specific embodiment 4, and a rubber sound-absorbing pad is also provided on the inner side of the side pressure plate 4.
[0045] Further reduce noise and increase friction.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A general vibration platform for producing concrete sleepers, comprising a vibration platform (1) and a vibration motor (2), wherein the vibration motor (2) is arranged at the bottom of the vibration platform (1), and a clamping limit device is provided on the top surface of the vibration platform (1), characterized in that: The clamping type limiting device comprises a slide rail (3), a side pressure plate (4) and a top pressure mechanism (5), wherein the slide rail (3) is provided on both sides of the top surface of the vibration platform (1), the slide rail (3) is parallel to the short side of the vibration platform (1), and the two sides of the bottom of the side pressure plate (4) are provided with a clamping slider, and the clamping slider is slidably clamped in the slide rail (3), and the outer side of the side pressure plate (4) is provided with a push rod (6), and the middle part of the push rod (6) is threadedly connected to a fixed plate (7) arranged on the outer side of the side pressure plate (4), and the outer end of the push rod (6) is provided with a push rod screwing block, and the top pressure mechanism (5) is arranged at the upper part of the inner side of the side pressure plate (4).
2. The general vibration platform for producing concrete sleepers according to claim 1 is characterized by: The vibration platform (1) comprises a platform panel, a spring connection structure and a base which are arranged in sequence from top to bottom, and the base is fixed to the ground by bolts.
3. The general vibration platform for producing concrete sleepers according to claim 2 is characterized by: A rubber sound-absorbing pad is also arranged between the base and the ground.
4. The general vibration platform for producing concrete sleepers according to claim 1, characterized in that: The pressing mechanism (5) comprises a pressing cross bar (51), the middle of which is evenly provided with threaded through holes, each of which is provided with a vertical threaded rod (52), and the top of each vertical threaded rod (52) is provided with a vertical threaded rod screwing block.
5. The general vibration platform for producing concrete sleepers according to claim 4 is characterized by: A rubber sound-absorbing pad is provided at the bottom of the vertical threaded rod (52).
6. The general vibration platform for producing concrete sleepers according to claim 4, characterized in that: A rubber sound-absorbing pad is also provided on the inner side of the side pressure plate (4).
Citation Information
Patent Citations
Concrete sleeper production common vibration platform
CN220446725U