Composite board
By combining metal plates with polymer plates and connecting them with hollow design and reinforcement ribs, the shortcomings of existing plank board materials in terms of environmental protection, durability and mechanical properties are solved, and the development of high-performance composite boards is realized, which is suitable for a variety of application scenarios.
Patent Information
- Application Number
- CN202422058321.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing plank road board materials have shortcomings in environmental protection, durability and mechanical properties, and it is difficult to meet the high standards requirements of modern urban gardens and tourist attractions.
A composite plate consisting of a metal plate and a polymer plate arranged on the metal plate is adopted. The upper surface of the metal plate is equipped with a connecting groove and a suitable connecting block is provided on the lower surface of the polymer plate. The interior of the metal plate is hollowed out and connected by reinforcement ribs.
It has achieved good environmental protection, durability and mechanical properties of composite panels, and is suitable for cultural and tourism project construction, outdoor flooring and urban garden facilities.
Smart Images

Figure CN222946354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plates, in particular to a composite plate. Background Art
[0002] At present, with the acceleration of urbanization and the improvement of people's environmental awareness, traditional urban garden construction and tourist scenic spot construction increasingly emphasize the environmental protection and safety of materials. As a common paving material, plank board should not only be beautiful and economical, but also have good durability and safety performance. At present, the main plank board materials on the market are antiseptic wood, wood plastic and stone plastic.
[0003] Anticorrosive wood plank boards have been widely used due to their good natural texture and comfortable feel. However, due to the strict restrictions on new forest resources in my country and the low fire safety level of anticorrosive wood itself, coupled with the harmful substances that may be released during the anticorrosion process, the use of anticorrosive wood is restricted.
[0004] Stone plastic plank road panels are favored in the market for their high hardness and wear resistance. However, stone plastic materials are prone to brittle cracking after thermal expansion and contraction, and have a short service life, especially in outdoor scenic spots, which can easily pose a safety hazard.
[0005] As an alternative, wood-plastic boardwalk occupies a large share in the market. Wood-plastic boardwalk mainly uses PE resin and PVC resin as the base material, but there are different problems. PE resin-based boardwalk has a low fire rating and is not suitable for public facilities and tourist attractions. Although PVC resin-based boardwalk has high fire resistance, the mechanical properties are limited due to the poor compatibility between wood powder and PVC resin and low interface bonding strength.
[0006] In summary, how to provide a composite board that can be applied to plank road boards and has good environmental performance, durability and mechanical properties is a problem that needs to be urgently solved by technical personnel in this field. Utility Model Content
[0007] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a composite board, aiming to solve the problem of how to make the composite board have good environmental performance, durability and mechanical properties.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A composite plate, comprising a metal plate and a polymer plate arranged on the metal plate; wherein:
[0010] At least one first connection groove is provided on the upper surface of the metal plate, and a first connection block adapted to the first connection groove is correspondingly provided on the lower surface of the polymer plate;
[0011] The interior of the metal plate is hollowed out, and the bottom of the first connecting groove is connected to the bottom of the metal plate via a reinforcing rib.
[0012] In a further technical solution, in the composite board, the polymer board is cast, and the first connecting block is a structure integrally formed when the polymer board is cast.
[0013] In a further technical solution, in the composite plate, the cross-section of the first connecting groove is trapezoidal.
[0014] In a further technical solution, in the composite plate, the cross-section of the first connecting groove is an isosceles trapezoid.
[0015] In a further technical solution, the composite plate, wherein second connection grooves are symmetrically provided at both ends of the upper surface of the metal plate, and second connection blocks adapted to the second connection grooves are correspondingly provided at both ends of the lower surface of the polymer plate.
[0016] In a further technical solution, in the composite board, the second connecting block is a structure integrally formed when the polymer board is cast.
[0017] In a further technical solution, in the composite plate, the cross-section of the second connecting groove is trapezoidal.
[0018] In a further technical solution, in the composite plate, the cross-section of the second connecting groove is a right-angled trapezoid.
[0019] In a further technical solution, the composite plate, wherein installation grooves are symmetrically provided on both sides of the metal plate.
[0020] In a further technical solution, in the composite board, the metal board is made of aluminum, and the polymer board is made of PU.
[0021] Compared with the prior art, the utility model provides a composite board, which is composed of a metal plate and a polymer plate arranged on the metal plate; wherein the upper surface of the metal plate is provided with at least one first connection groove, and the lower surface of the polymer plate is correspondingly provided with a first connection block adapted to the first connection groove; the interior of the metal plate is hollowed out, and the bottom of the first connection groove is connected to the bottom of the metal plate by a reinforcing rib. In this way, a composite board with good environmental performance, durability and mechanical properties can be obtained through the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A cross-sectional view of a composite plate provided in an embodiment of the utility model.
[0024] Figure 2 A schematic diagram of an exploded view of a composite plate provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0026] In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "center", "upper", "lower", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or an electrical signal connection (meaning that there is both an electrical connection and a signal connection between the two); it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two components. When a component is referred to as being "fixed to" or "set on" another element, it can be directly on the other component or there can also be a central component. When a component is considered to be "connected" to another element, it can be directly connected to the other element or there may be a central element at the same time. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] In the description of the present utility model, the terms "include", "including", "have", "contain", etc. are all open terms, which mean including but not limited to. The descriptions with reference to the terms "one embodiment", "a specific embodiment", "some embodiments", "for example", etc. mean that the specific features, structures or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The order of steps involved in each embodiment is used to schematically illustrate the implementation of the present application, and the order of steps is not limited and can be adjusted appropriately as needed.
[0029] Various non-limiting embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0030] See also Figure 1-Figure 2 The embodiment of the utility model provides a composite plate, which is composed of a metal plate 1 and a polymer plate 2 arranged on the metal plate 1; wherein,
[0031] The upper surface of the metal plate 1 is provided with at least one first connection groove 11, and the lower surface of the polymer plate 2 is correspondingly provided with a first connection block 21 adapted to the first connection groove 11;
[0032] The interior of the metal plate 1 is hollowed out, and the bottom of the first connecting groove 11 is connected to the bottom of the metal plate 1 via a reinforcing rib 13 .
[0033] Furthermore, in the composite plate, the upper surface of the metal plate 1 is provided with five first connecting grooves 11 .
[0034] Furthermore, in the composite board, the polymer board 2 is cast, and the first connecting block 21 is a structure integrally formed when the polymer board 2 is cast.
[0035] In the specific implementation, in this embodiment, the polymer plate 2 is formed by pouring the polymer raw material on the metal plate 1 through a mold and a foaming device and naturally solidifying, that is, the polymer plate 2 is cast, and the first connecting block 21 is a structure integrally formed in the first connecting groove 11 when the polymer plate 2 is cast; of course, those skilled in the art can understand that in other embodiments, the polymer plate 2 can also be pre-formed and then installed on the metal plate 1;
[0036] The composite plate provided in this embodiment can achieve at least the following beneficial technical effects:
[0037] 1) Enhanced structural stability and load-bearing capacity
[0038] The hollow design of the metal plate 1 reduces the overall weight while maintaining the stability of the structure; the use of the reinforcing ribs 13 enhances the connection strength between the bottom of the first connecting groove 11 and the bottom of the metal plate, making the composite plate more stable when bearing loads and improving the bearing capacity;
[0039] 2) Improved connection reliability
[0040] The design of opening five first connection grooves 11 on the upper surface of the metal plate 1 allows the polymer plate 2 to form multiple points of connection with the metal plate 1, thereby increasing the reliability of the connection;
[0041] 3) Optimized mechanical properties and durability
[0042] The five evenly distributed first connecting grooves 11 are helpful to improve the overall mechanical properties of the composite plate, such as bending resistance and torsion resistance. At the same time, the combination of the metal plate 1 and the polymer plate 2 utilizes the advantages of the two materials, the high strength of the metal and the wear resistance of the polymer, so that the composite plate has better durability in long-term use.
[0043] 4) Enhanced anti-deformation and anti-fatigue performance
[0044] The hollow design of the metal plate 1 and the use of the reinforcing ribs 13 help to resist deformation caused by temperature changes or mechanical loads; the multi-point connection design also helps to reduce fatigue damage caused by repeated loads and extend the service life of the composite plate;
[0045] 5) Improved thermal insulation and acoustic performance
[0046] The combination of the metal plate 1 and the polymer plate 2 provides a certain thermal insulation performance, and the hollow design may help absorb and diffuse sound waves, thereby improving the thermal insulation and acoustic performance of the composite plate;
[0047] 6) Environmental adaptability and corrosion resistance
[0048] The combination of metal and polymer materials provides good corrosion resistance, making the composite panels suitable for a variety of environmental conditions, including humid or chemically corrosive environments;
[0049] 7) Improvement of environmental performance
[0050] Composite panels demonstrate good environmental performance through the use of recyclable metal and polymer materials, lightweight hollow design, environmentally friendly material selection, energy-saving and heat-insulating properties, and noise pollution reduction, which helps promote resource conservation, reduce environmental pollution, and support sustainable development;
[0051] The design of the composite board of this embodiment combines the advantages of multiple materials and technologies, and is suitable for application scenarios that require environmental protection, high strength, light weight, corrosion resistance and good durability. It can replace traditional solid wood floors, plastic wood floors and other products and is widely used in the construction of plank roads, outdoor floors, urban garden facilities and other fields in cultural and tourism projects.
[0052] Furthermore, in the composite plate, the cross section of the first connecting groove 11 is trapezoidal.
[0053] Furthermore, in the composite plate, the cross section of the first connecting groove 11 is an isosceles trapezoid.
[0054] In the specific implementation, in this embodiment, the cross-sections of the first connecting groove 11 and the first connecting block 21 are both trapezoidal (the lower base of the trapezoid is larger than the upper base), and are preferably isosceles trapezoidal (the two sides are equal), which brings the following technical effects to the composite board:
[0055] 1) Enhanced connection strength: The trapezoidal cross section provides a larger contact area and mechanical interlocking effect, which enhances the stability and strength of the connection between the polymer plate 2 and the metal plate 1;
[0056] 2) Improve anti-slip ability: The trapezoidal design helps to resist slip when the polymer plate 2 is connected to the metal plate 1, especially when subjected to vertical or horizontal loads;
[0057] 3) Optimize stress distribution: The trapezoidal cross section can distribute stress more effectively in the connection area, reduce stress concentration, and improve the durability of the structure;
[0058] 4) Adapting to different installation conditions: The first connection groove 11 and the first connection block 21 of trapezoidal design can be adjusted in size as needed to adapt to different installation conditions and requirements;
[0059] 5) Simplify the manufacturing process: The processing of trapezoidal cross-section is relatively simple, which can improve production efficiency and reduce manufacturing costs;
[0060] In the composite board of this embodiment, this design not only enhances the structural performance of the composite board, but also improves the convenience and reliability of its installation, while also taking into account the convenience of manufacturing.
[0061] Furthermore, in the composite plate, second connection grooves 12 are symmetrically provided at both ends of the upper surface of the metal plate 1 , and second connection blocks 22 adapted to the second connection grooves 12 are correspondingly provided at both ends of the lower surface of the polymer plate 2 .
[0062] Furthermore, in the composite board, the second connecting block 22 is a structure integrally formed when the polymer board 2 is cast.
[0063] In specific implementation, in this embodiment, the second connecting block 22 is a structure integrally formed in the second connecting groove 12 when the polymer board 2 is cast and formed. In this embodiment, the second connecting grooves 12 are symmetrically opened at both ends of the upper surface of the metal plate 1. This embodiment can further increase the connection reliability between the polymer board 2 and the metal plate 1 through the connection between the second connecting block 22 and the second connecting groove 12. The symmetrically arranged second connecting grooves 12 and the second connecting blocks 22 provide symmetrically distributed connection points, which helps the composite plate to disperse the load and reduce local stress concentration.
[0064] Furthermore, in the composite plate, the cross section of the second connecting groove 12 is trapezoidal.
[0065] Furthermore, in the composite plate, the cross section of the second connecting groove 12 is a right-angled trapezoid.
[0066] In the specific implementation, in this embodiment, the cross-sections of the second connecting groove 12 and the second connecting block 22 are both trapezoidal (the lower base of the trapezoid is larger than the upper base), and are preferably right-angled trapezoids (the side with the waist vertically facing outwards), which further enhances the overall performance of the composite board.
[0067] Furthermore, in the composite plate, mounting grooves 14 are symmetrically provided on both sides of the metal plate 1 .
[0068] In specific implementation, in this embodiment, the two composite panels can be connected to the mounting grooves 14 of the two panels through a fastener to achieve connection and fixation between the two composite panels, thereby achieving rapid installation and removal between the two composite panels.
[0069] Furthermore, in the composite board, the metal plate 1 is made of aluminum, and the polymer plate 2 is made of PU.
[0070] In specific implementation, in this embodiment, the metal plate 1 is made of aluminum, and the polymer plate 2 is made of PU (polyurethane). The design of the composite plate in this embodiment has the following technical effects:
[0071] 1) Lightweight: Aluminum material has a lower density, which makes the metal plate 1 lightweight, reduces the weight of the overall composite plate, and reduces energy consumption during transportation and installation;
[0072] 2) High recycling value: Aluminum is a material with high recycling value and can be recycled many times without losing its performance, which helps reduce the need to mine new raw materials and reduce environmental impact;
[0073] 3) Corrosion resistance: Aluminum has good corrosion resistance and is suitable for use in various environmental conditions, which prolongs the service life of the composite panel and reduces maintenance costs and replacement frequency;
[0074] 4) Good thermal conductivity: Aluminum has good thermal conductivity, which helps improve the thermal management performance of the composite panel and can provide insulation or heat dissipation functions in some applications;
[0075] 5) Environmentally friendly materials: PU material is a highly plastic and durable synthetic material. Compared with some plastics, PU may use less harmful chemicals in the production process and has good recycling potential;
[0076] 6) Excellent mechanical properties: PU material has good elasticity and toughness. When used in combination with aluminum metal plates, it can provide excellent impact resistance and fatigue resistance.
[0077] 7) Durability: The durability of PU materials helps to extend the service life of composite panels, reducing the frequency of product replacement and the generation of waste materials;
[0078] 8) Environmental adaptability: PU materials can adapt to different environmental conditions, including water resistance, weather resistance and chemical resistance, making composite panels suitable for a wider range of application scenarios;
[0079] 9) Aesthetics: Both aluminum and PU materials can provide good surface treatment options, such as spraying, anodizing, etc., which increases the aesthetics and design flexibility of the composite panels;
[0080] In the composite board of this embodiment, the combination of aluminum and PU materials not only improves the performance of the composite board, but also enhances its environmental protection characteristics, which helps to promote sustainable development and environmental protection.
[0081] Furthermore, in the composite plate, the upper surface of the metal plate 1 is evenly provided with a plurality of strip-shaped patterns (not shown).
[0082] In the specific implementation, in this embodiment, a design in which a plurality of strip-shaped patterns are evenly arranged on the upper surface of the metal plate 1 brings the following technical effects to the composite plate:
[0083] 1) Increase the friction coefficient: The striped pattern increases the surface roughness of the metal plate 1, thereby increasing the friction coefficient when it contacts the polymer plate 2 (during casting), and enhancing the mechanical bite between the two plates;
[0084] 2) Increase structural strength: The presence of the stripe pattern can increase the local stiffness and strength of the metal plate 1 to a certain extent;
[0085] In the composite board of this embodiment, this design improves the functionality and durability of the composite board, so that the composite board can show good performance in a variety of application scenarios.
[0086] Furthermore, in the composite plate, both the inner and outer surfaces of the metal plate 1 are coated with an anti-corrosion layer (not shown).
[0087] Furthermore, in the composite board, the upper surface of the polymer board 2 is provided with a plurality of anti-slip protrusions (not shown).
[0088] In the specific implementation, in this embodiment, an anti-corrosion layer is coated on the inner and outer surfaces of the metal plate 1, and a plurality of anti-slip protrusions (or anti-slip stripes) are provided on the upper surface of the polymer plate 2. These designs bring the following technical effects to the composite plate:
[0089] 1) Enhanced corrosion resistance: The inner and outer surfaces of the metal plate 1 are coated with an anti-corrosion layer, which significantly improves its ability to resist chemical corrosion and environmental erosion and prolongs its service life;
[0090] 2) Improved durability: The anti-corrosion layer protects the metal plate 1 from moisture and oxygen, reducing the risk of rust and corrosion, thereby improving the overall durability of the composite panel;
[0091] 3) Easy maintenance: The metal plate 1 coated with the anti-corrosion layer is easier to clean and maintain, reducing the cost and workload of long-term maintenance;
[0092] 4) Improved safety: The anti-slip bumps on the upper surface of the polymer plate 2 provide additional friction, increasing safety when walking, especially in slippery conditions;
[0093] 5) Enhanced user experience: The anti-slip bumps provide users with a better grip, improving comfort and satisfaction when using the composite board;
[0094] 6) Improved anti-slip ability: The anti-slip protrusions provided on the polymer plate 2 help to resist sliding, especially when subjected to dynamic loads or used on inclined surfaces;
[0095] 7) Improved aesthetics: Evenly distributed anti-slip bumps provide a beautiful texture effect for the composite board, increasing the attractiveness of the product;
[0096] 8) Enhanced adaptability: The design of anti-corrosion layer and anti-slip protrusions enables the composite board to adapt to a wider range of environments and application conditions;
[0097] In the composite board of this embodiment, through these designs, the composite board is not only enhanced in functionality and durability, but also performs well in user experience, making it an ideal choice for a variety of environments and applications.
[0098] In summary, the utility model provides a composite board, which is composed of a metal plate and a polymer plate arranged on the metal plate; wherein the upper surface of the metal plate is provided with at least one first connection groove, and the lower surface of the polymer plate is correspondingly provided with a first connection block adapted to the first connection groove; the interior of the metal plate is hollowed out, and the bottom of the first connection groove is connected to the bottom of the metal plate by a reinforcing rib; etc. In this way, a composite board with good environmental performance, durability and mechanical properties can be obtained through the utility model, which can be widely used in the fields of plank road boards, outdoor floors, urban garden facilities, etc. for the construction of cultural and tourism projects.
[0099] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0100] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be understood that the application of the utility model is not limited to the above-mentioned examples, and those skilled in the art can make improvements or changes according to the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A composite board, characterized in that: It is composed of a metal plate (1) and a polymer plate (2) arranged on the metal plate (1); wherein: The upper surface of the metal plate (1) is provided with at least one first connection groove (11), and the lower surface of the polymer plate (2) is correspondingly provided with a first connection block (21) adapted to the first connection groove (11); The interior of the metal plate (1) is of hollow design, and the bottom of the first connecting groove (11) is connected to the bottom of the metal plate (1) via a reinforcing rib (13).
2. The composite panel according to claim 1, characterized in that: The polymer plate (2) is cast, and the first connecting block (21) is a structure formed integrally when the polymer plate (2) is cast.
3. The composite panel according to claim 2, characterized in that: The cross section of the first connecting groove (11) is trapezoidal.
4. The composite panel according to claim 3, characterized in that: The cross section of the first connecting groove (11) is an isosceles trapezoid.
5. The composite panel according to claim 4, characterized in that: Second connection grooves (12) are symmetrically provided at both ends of the upper surface of the metal plate (1), and second connection blocks (22) adapted to the second connection grooves (12) are correspondingly provided at both ends of the lower surface of the polymer plate (2).
6. The composite panel according to claim 5, characterized in that: The second connecting block (22) is a structure formed integrally when the polymer board (2) is cast.
7. The composite panel according to claim 6, characterized in that: The cross section of the second connecting groove (12) is trapezoidal.
8. The composite panel according to claim 7, characterized in that: The cross section of the second connecting groove (12) is a right-angled trapezoid.
9. The composite board according to any one of claims 1 to 8, characterized in that: Mounting grooves (14) are symmetrically provided on both sides of the metal plate (1).
10. The composite panel according to claim 9, characterized in that: The metal plate (1) is made of aluminum, and the polymer plate (2) is made of PU.