Full-automatic plastic cup forming, filling and sealing device

Abstract

The utility model discloses a full-automatic plastic cup forming, filling and sealing device, and belongs to the technical field of plastic cup sealing production. Comprising an equipment box, the equipment box is fixedly connected with a material receiving box, the upper surface of the equipment box is detachably provided with a beverage box and a control cabinet, the equipment box is further provided with an automatic feeding mechanism, a material conveying device, a plastic packaging device, a sealing mechanism and a filling mechanism, and the automatic feeding mechanism comprises a first shell plate; a conveying belt mechanism is rotatably mounted in the first shell plate, a first servo electric cylinder is fixedly mounted at one end of the first shell plate, a piston rod of the first servo electric cylinder is in transmission connection with a push plate, the push plate is fixedly connected with two top shafts, a plurality of plastic cup bodies are conveyed on the conveying belt mechanism, and the conveying device comprises a second shell plate. The plastic cup forming, filling and sealing device has the technical effects that automatic production of automatic feeding, filling, sealing and automatic discharging of plastic cups can be achieved, and the production efficiency is high.

Description

Technical Field

[0001] The present application relates to the technical field of plastic cup sealing production, and more specifically, to a fully automatic plastic cup forming, filling and sealing device. Background Art

[0002] Plastic cups are injection molded using biodegradable and recyclable environmentally friendly materials and can be used to store beverages for use and sale. When using traditional automatic filling and sealing devices for plastic cups, it is necessary to manually place the plastic cup port upwards and use a conveying device to convey it to the lower end of the filling and sealing device, and then use the filling and sealing device to perform the filling and sealing production process. After sealing, an automated suction cup material picking device is required to load and unload the plastic cups from the conveying device, so that the plastic cup loading cannot be completed with an automated setting, resulting in reduced production efficiency. In addition, the addition of a feeding device increases the investment in production equipment and extends the production line, and the economic benefits are not ideal.

[0003] In view of this, we propose a fully automatic plastic cup forming, filling and sealing device. Utility Model Content

[0004] The purpose of the present application is to provide a fully automatic plastic cup forming, filling and sealing device, which solves the technical problems in the above-mentioned background technology and realizes that the plastic cup forming, filling and sealing equipment can realize continuous conveying of horizontally placed plastic cup bodies through a conveyor belt, and can be automatically pushed and loaded into the circular groove of the mold base by the top shaft. The mold base is automatically conveyed in an elliptical shape along with the roller chain mechanism. When it moves to the equipment box position, the electric pump extracts beverages from the beverage box through the pipeline to realize the automatic filling function of the plastic cup beverage. When the filled plastic cup moves to the bottom position of the electric heating block, the piston rod of the second servo electric cylinder extends, so that the electric heating block automatically moves down to press the bottom mold base, and the pressure cover presses the tin foil plastic sealing tape on the plastic cup port, thereby realizing automatic thermoplastic sealing processing. When the sealed plastic cup moves with the mold seat to the port downward, it can automatically drop into the receiving box, thereby realizing the automatic production of automatic loading, filling, sealing and automatic unloading of plastic cups, and achieving the technical effect of high production efficiency.

[0005] The technical solution of the present application provides a fully automatic plastic cup forming, filling and sealing device, including an equipment box, the equipment box is fixedly connected to a material receiving box, a beverage box and a control cabinet are detachably installed on the upper surface of the equipment box, the equipment box is also equipped with an automatic feeding mechanism, a feeding device, a plastic sealing device, a sealing mechanism and a filling mechanism, the automatic feeding mechanism includes a first shell plate, a conveyor belt mechanism is rotatably installed in the first shell plate, a first servo electric cylinder is fixedly installed at one end of the first shell plate, the piston rod of the first servo electric cylinder is transmission-connected with a push plate, the push plate is fixedly connected to two top shafts, a plurality of plastic cup bodies are transported on the conveyor belt mechanism, the feeding device includes a second shell plate, a roller chain mechanism is rotatably installed in the second shell plate, and a plurality of roller chains of the roller chain mechanism are fixedly provided between the roller chains. A roller shaft, a mold base is fixedly provided on the roller shaft, and two circular grooves are provided on the mold base. The filling mechanism includes an electric pump, and the electric pump is fixedly connected to the beverage box through a pipeline. The electric pump is fixedly connected to two liquid outlet pipes. The plastic sealing device includes two rotating seats, and a reel is rotatably installed on the rotating seat. A tinfoil plastic sealing strip is rolled up between the two reels, and the tinfoil plastic sealing strip is concave in shape, and the bottom surface is attached to the upper surface of the mold base. The sealing mechanism includes an electric heating block, and two guide cylinders are fixedly sleeved on the electric heating block. The electric heating block is located at the bottom of the guide cylinder and is fixedly provided with a pressure cover, and the pressure cover is fixedly connected to a vertical pole, and a strip plate is fixedly connected to the upper end of the vertical pole, and guide rods are fixedly connected to both ends of the strip plate, and the guide rods are slidably plugged into the top plate of the equipment box.

[0006] Optionally, the first shell plate is fixedly connected to the equipment box, a first servo motor is fixedly mounted on the first shell plate, and an output end of the first servo motor is transmission-connected to a transmission shaft at one end of a conveyor belt mechanism.

[0007] Optionally, the second shell plate is fixedly connected to a guide frame at one end close to the first shell plate for guiding the flat plastic cup body. The guide frame is provided with a feed port at one end close to the equipment box. The push plate and the top shaft are displaced along the feed port, and the top shaft pushes the plastic cup body into the circular groove.

[0008] Optionally, the second shell plate is fixedly connected to the equipment box, a second servo motor is fixedly provided at one end of the second shell plate away from the equipment box, and an output end of the second servo motor is drivingly connected to a transmission shaft at one end of a roller chain mechanism.

[0009] Optionally, the swivel seats are respectively arranged at both sides of the second shell plate, and the swivel seats are fixedly connected to the equipment box. A third servo motor is fixedly installed on one of the swivel seats, and the third servo motor is connected to the corresponding reel transmission.

[0010] Optionally, a second servo electric cylinder is fixedly mounted on the top plate of the equipment box, and a piston rod of the second servo electric cylinder movably penetrates the top plate of the equipment box and is fixedly connected to the strip plate.

[0011] Optionally, a mounting seat is fixedly provided on the bottom surface of the top plate of the equipment box, and an electric pump can be detachably mounted on the mounting seat.

[0012] One or more technical solutions provided in the technical solution of the present application have at least the following technical effects or advantages: the plastic cup forming, filling and sealing equipment can realize continuous conveying of horizontally placed plastic cup bodies through a conveyor belt, and can be automatically pushed and loaded into the circular groove of the mold base by the top shaft. The mold base is automatically conveyed in an elliptical shape along with the roller chain mechanism. When it moves to the equipment box position, the electric pump extracts beverages from the beverage box through a pipeline to realize the automatic filling function of plastic cup beverages. When the filled plastic cup moves to the bottom position of the electric heating block, the piston rod of the second servo electric cylinder extends, so that the electric heating block automatically moves down to press the bottom mold base, and the pressure cover presses the tin foil plastic sealing tape against the plastic cup port, thereby realizing automatic thermoplastic sealing processing. When the sealed plastic cup moves with the mold seat to the port facing downward, it can automatically drop into the receiving box, thereby realizing the automatic loading, filling, sealing and automatic unloading of plastic cups, with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a fully automatic plastic cup forming, filling and sealing device disclosed in an embodiment of the present application;

[0014] Figure 2 This is a schematic diagram of the structure of a plastic sealing device and a filling mechanism of a fully automatic plastic cup forming, filling and sealing device disclosed in an embodiment of the present application;

[0015] Figure 3 A fully automatic plastic cup forming, filling and sealing device disclosed in the embodiment of the present application Figure 2 The enlarged structural diagram at A in the middle;

[0016] Figure 4 This is a schematic diagram of the structure of an automatic feeding mechanism and a conveying device of a fully automatic plastic cup forming, filling and sealing device disclosed in an embodiment of the present application;

[0017] Figure 5 A fully automatic plastic cup forming, filling and sealing device disclosed in the embodiment of the present application Figure 4 The enlarged structural diagram at B in the middle;

[0018] Explanation of the reference numerals in the figure: 1. Equipment box; 2. Material receiving box; 3. Automatic feeding mechanism; 31. First shell plate; 32. Conveyor belt mechanism; 33. First servo motor; 34. Guide frame; 341. Feeding port; 36. First servo electric cylinder; 37. Push plate; 38. Top shaft; 4. Feeding device; 41. Second shell plate; 42. Roller chain mechanism; 43. Roller shaft; 45. Second servo motor; 46. Die base; 461. Round groove ; 5. Plastic sealing device; 51. Rotating seat; 52. Reel; 53. Tinfoil plastic sealing tape; 54. Third servo motor; 6. Beverage box; 7. Control cabinet; 8. Sealing mechanism; 81. Second servo electric cylinder; 82. Strip plate; 83. Guide rod; 84. Vertical rod; 841. Pressing cover; 85. Guide cylinder; 86. Electric heating block; 9. Filling mechanism; 91. Electric pump; 92. Mounting seat; 93. Liquid outlet pipe; 10. Plastic cup body. DETAILED DESCRIPTION

[0019] The present application is further described in detail below in conjunction with the accompanying drawings.

[0020] Reference Figures 1 to 5The embodiment of the present application provides a fully automatic plastic cup forming, filling and sealing device, including an equipment box 1, the equipment box 1 is fixedly connected to a material receiving box 2, the upper surface of the equipment box 1 is detachably mounted with a beverage box 6 and a control cabinet 7, the equipment box 1 is also mounted with an automatic feeding mechanism 3, a feeding device 4, a plastic sealing device 5, a sealing mechanism 8 and a filling mechanism 9, the automatic feeding mechanism 3 includes a first shell plate 31, a conveyor belt mechanism 32 is rotatably mounted in the first shell plate 31, a first servo electric cylinder 36 is fixedly mounted at one end of the first shell plate 31, a piston rod of the first servo electric cylinder 36 is transmission-connected with a push plate 37, the push plate 37 is fixedly connected with two top shafts 38, a plurality of plastic cup bodies 10 are conveyed on the conveyor belt mechanism 32, and the conveyor belt mechanism 32 is provided with a plurality of plastic cup bodies 10 ... The material device 4 includes a second shell plate 41, in which a roller chain mechanism 42 is rotatably installed, a plurality of roller shafts 43 are fixedly provided between the roller chains of the roller chain mechanism 42, a mold base 46 is fixedly provided on the roller shaft 43, and two circular grooves 461 are provided on the mold base 46, the filling mechanism 9 includes an electric pump 91, the electric pump 91 is fixedly connected to the beverage box 6 through a pipeline, and the electric pump 91 is fixedly connected to two liquid outlet pipes 93, the plastic sealing device 5 includes two rotating seats 51, a reel 52 is rotatably installed on each of the rotating seats 51, a tin foil plastic sealing tape 53 is rolled up between the two reels 52, the tin foil plastic sealing tape 53 is concave, and the bottom surface is in contact with the upper surface of the mold base 46, the sealing mechanism 8 includes an electric The heating block 86 has two guide cylinders 85 fixedly sleeved on the electric heating block 86. The electric heating block 86 is located at the bottom of the guide cylinder 85 and is fixedly provided with a pressure cover 841. The pressure cover 841 is fixedly connected to a vertical rod 84. The upper end of the vertical rod 84 is fixedly connected to a strip plate 82. Both ends of the strip plate 82 are fixedly connected to guide rods 83. The guide rods 83 are slidably plugged with the top plate of the equipment box 1. The plastic cup forming, filling and sealing equipment is concentrated with a beverage box 6, a control cabinet 7, an automatic feeding mechanism 3, a feeding device 4, a plastic sealing device 5, a sealing mechanism 8 and a filling mechanism 9. When in use, the plastic cup body 10 is continuously conveyed to the push plate 37 in a horizontal state through the conveyor belt mechanism 32. The push plate 37 drives the two top shafts 38 to move, and the plastic cup body 10 is automatically pushed through the top shaft 38. The material is pushed into the circular groove 461 of the mold base 46, and the mold base 46 is automatically transported in an elliptical shape by the corresponding roller shaft 43 along with the roller chain mechanism 42. When the mold base 46 with the plastic cup body 10 is loaded moves to the position of the equipment box 1, the electric pump 91 extracts the beverage from the beverage box 6 through the pipeline, and automatically fills the two plastic cup bodies 10 on the mold base 46 with beverages through two liquid outlet pipes 93 at the same time. When the filled plastic cup body 10 moves to the bottom position of the electric heating block 86, the strip plate 82 drives the guide cylinder 85 and the electric heating block 86 to move downward together through the vertical rod 84, so that the electric heating block 86 automatically moves down to the upper surface of the mold base 46 pressing the bottom, and the pressure cover 841 presses the tin foil plastic sealing tape 53 on the port of the plastic cup body 10, thereby realizing automatic thermoplastic sealing.The sealed plastic cup body 10 continues to move with the die base 46 until the end of the plastic cup body 10 is facing downward, and the corresponding die base 46 can automatically drop into the receiving box 2 due to gravity. Two reels 52, one reel reels the unsealed tin foil plastic sealing tape 53, and the other reel reels the waste of the tin foil plastic sealing tape 53, thereby realizing the automatic feeding and processing of the tin foil plastic sealing tape 53, and then realizing the automatic production of automatic feeding, filling, sealing and automatic unloading of the plastic cup body 10, with high production efficiency.

[0021] Reference Figure 1 and Figure 4 The first shell plate 31 is fixedly connected to the equipment box 1, and a first servo motor 33 is fixedly installed on the first shell plate 31. The output end of the first servo motor 33 is connected to the transmission shaft at one end of the conveyor belt mechanism 32 for transmission. The first servo motor 33 is electrically connected to the control cabinet 7. The existing servo control technology can be used to make the output end of the first servo motor 33 drive the conveyor belt mechanism 32 to rotate, thereby realizing the feeding processing of the plastic cup body 10.

[0022] Reference Figure 1 , Figure 4 and Figure 5 The second shell plate 41 is fixedly connected with a guide frame 34 at one end close to the first shell plate 31, which is used to guide the flat plastic cup body 10. The guide frame 34 is provided with a feed port 341 at one end close to the equipment box 1. The push plate 37 and the top shaft 38 are displaced along the feed port 341, and the top shaft 38 pushes the plastic cup body 10 into the circular groove 461. The horizontally placed plastic cup body 10 can be limited by the guide frame 34 while moving with the conveyor belt mechanism 32, so that the port of the plastic cup body 10 is always facing the push plate 37. The top shaft 38 is displaced with the push plate 37, and the plastic cup body 10 can be pushed from the feed port 341 to the circular groove 461 opened in the mold base 46 at the end position of the roller chain mechanism 42.

[0023] Reference Figure 1 and Figure 4 The second shell plate 41 is fixedly connected to the equipment box 1, and a second servo motor 45 is fixedly provided at one end of the second shell plate 41 away from the equipment box 1. The output end of the second servo motor 45 is connected to the transmission shaft at one end of the roller chain mechanism 42. The second servo motor 45 is electrically connected to the control cabinet 7. The existing servo control technology can be used to make the roller chain mechanism 42 rotate along an ellipse, so that the roller chain mechanism 42 drives the corresponding mold base 46 to rotate in an ellipse through multiple roller shafts 43. When the mold base 46 is located at the upper part of the roller chain, the circular groove 461 is vertically arranged, that is, the port of the plastic cup body 10 faces upward, which is used for filling beverages. When the mold base 46 is located at the end of the roller chain, the circular groove 461 is flat, which is used for automatically loading the plastic cup body 10. When the mold base 46 is located at the bottom of the roller chain, the port of the plastic cup body 10 faces downward, and the plastic cup body 10 automatically falls from the circular groove 461 under its own gravity.

[0024] Reference Figure 1 and Figure 2 The rotating seats 51 are respectively arranged at both sides of the second shell plate 41, and the rotating seats 51 are fixedly connected to the equipment box 1. A third servo motor 54 is fixedly installed on one of the rotating seats 51. The third servo motor 54 is transmission-connected to the corresponding reel 52. The third servo motor 54 is electrically connected to the control cabinet 7. The existing servo control technology can be used to rotate the corresponding reel 52, and by winding the waste of the tin foil plastic sealing tape 53, the other reel 52 can be driven to rotate synchronously, thereby realizing the automatic feeding of the tin foil plastic sealing tape 53.

[0025] Reference Figure 2 and Figure 3 A second servo electric cylinder 81 is fixedly installed on the top plate of the equipment box 1. The piston rod of the second servo electric cylinder 81 movably penetrates the top plate of the equipment box 1 and is fixedly connected to the strip plate 82. The second servo electric cylinder 81 is electrically connected to the control cabinet 7. The existing servo control technology can be used to make the strip plate 82 drive the guide cylinder 85 and the electric heating block 86 to move downward through the vertical rod 84 to achieve the purpose of sealing the plastic cup body 10.

[0026] Reference Figure 1 and Figure 2 A mounting seat 92 is fixedly provided on the bottom surface of the top plate of the equipment box 1, and an electric pump 91 can be detachably mounted on the mounting seat 92. The electric pump 91 is stably mounted through the mounting seat 92, so as to realize the purpose of automatically filling beverages in the plastic cup body 10.

[0027] Working principle: The plastic cup forming, filling and sealing equipment integrates a beverage box 6, a control cabinet 7, an automatic feeding mechanism 3, a feeding device 4, a plastic sealing device 5, a sealing mechanism 8 and a filling mechanism 9. When in use, the plastic cup body 10 is continuously conveyed to the push plate 37 in a horizontal state through the conveyor belt mechanism 32. The push plate 37 drives the two top shafts 38 to move, and the plastic cup body 10 is automatically pushed and loaded into the circular groove 461 of the mold base 46 through the top shaft 38. The mold base 46 is automatically conveyed in an elliptical shape along the roller chain mechanism 42 through the corresponding roller shaft 43. When the mold base 46 loaded with the plastic cup body 10 moves to the position of the equipment box 1, the electric pump 91 extracts the beverage from the beverage box 6 through the pipeline, and automatically fills the two plastic cup bodies 10 on the mold base 46 with beverages through the two liquid outlet pipes 93 at the same time. When the filled plastic cup body 10 moves When it moves to the bottom position of the electric heating block 86, the strip plate 82 drives the guide cylinder 85 and the electric heating block 86 to move downward together through the vertical rod 84, so that the electric heating block 86 automatically moves down to the upper surface of the mold base 46 pressing the bottom, and the pressure cover 841 presses the tin foil plastic sealing tape 53 against the port of the plastic cup body 10, thereby realizing automatic thermoplastic sealing processing. The sealed plastic cup body 10 continues to move with the mold base 46 until the port of the plastic cup body 10 is downward, and it can be automatically dropped into the receiving box 2 from the corresponding mold base 46 due to gravity. Two reels 52, one reel reels the unpackaged tin foil plastic sealing tape 53, and the other reel 52 reels the waste of the tin foil plastic sealing tape 53, thereby realizing the automatic feeding processing of the tin foil plastic sealing tape 53, and then realizing the automatic production of automatic loading, filling, sealing and automatic unloading of the plastic cup body 10, with high production efficiency.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic plastic cup forming, filling and sealing device, comprising an equipment box (1), characterized in that: The equipment box (1) is fixedly connected to a material receiving box (2); a beverage box (6) and a control cabinet (7) are detachably mounted on the upper surface of the equipment box (1); the equipment box (1) is also equipped with an automatic feeding mechanism (3), a feeding device (4), a plastic sealing device (5), a sealing mechanism (8) and a filling mechanism (9); the automatic feeding mechanism (3) comprises a first shell plate (31); a conveyor belt mechanism (32) is rotatably mounted in the first shell plate (31); a first servo electric cylinder (32) is fixedly mounted at one end of the first shell plate (31); 36), the piston rod of the first servo electric cylinder (36) is connected to a push plate (37) in a transmission manner, the push plate (37) is fixedly connected to two top shafts (38), a plurality of plastic cup bodies (10) are conveyed on the conveyor belt mechanism (32), the feeding device (4) comprises a second shell plate (41), a roller chain mechanism (42) is rotatably installed in the second shell plate (41), a plurality of roller shafts (43) are fixedly arranged between the roller chains of the roller chain mechanism (42), a mold base (46) is fixedly arranged on the roller shaft (43), and the mold base ( 46) are provided with two circular grooves (461), the filling mechanism (9) comprises an electric pump (91), the electric pump (91) is fixedly connected to the beverage box (6) through a pipeline, the electric pump (91) is fixedly connected to two liquid outlet pipes (93), the plastic sealing device (5) comprises two rotating seats (51), a reel (52) is rotatably mounted on each of the rotating seats (51), a tin foil plastic sealing tape (53) is rolled up between the two reels (52), the tin foil plastic sealing tape (53) is concave in shape, and the bottom surface is in contact with the beverage box (6). The sealing mechanism (8) comprises an electric heating block (86) on the upper surface of the mold base (46), two guide tubes (85) are fixedly sleeved on the electric heating block (86), and a pressure cover (841) is fixedly provided at the bottom of the guide tube (85) on the electric heating block (86), and the pressure cover (841) is fixedly connected to a vertical rod (84), and a strip plate (82) is fixedly connected to the upper end of the vertical rod (84), and guide rods (83) are fixedly connected to the two ends of the strip plate (82), and the guide rods (83) are slidably plugged into the top plate of the equipment box (1).

2. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: The first shell plate (31) is fixedly connected to the equipment box (1); a first servo motor (33) is fixedly mounted on the first shell plate (31); an output end of the first servo motor (33) is drivingly connected to a transmission shaft at one end of a conveyor belt mechanism (32).

3. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: The second shell plate (41) is fixedly connected to one end thereof close to the first shell plate (31) with a guide frame (34) for guiding the flatly placed plastic cup body (10); the guide frame (34) is provided with a feed port (341) at one end thereof close to the equipment box (1); the push plate (37) and the top shaft (38) are displaced along the feed port (341), and the top shaft (38) pushes the plastic cup body (10) into the circular groove (461).

4. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: The second shell plate (41) is fixedly connected to the equipment box (1); a second servo motor (45) is fixedly provided at one end of the second shell plate (41) away from the equipment box (1); an output end of the second servo motor (45) is drivingly connected to a transmission shaft at one end of a roller chain mechanism (42).

5. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: The rotating seats (51) are respectively arranged at both sides of the second shell plate (41), and the rotating seats (51) are fixedly connected to the equipment box (1). A third servo motor (54) is fixedly installed on one of the rotating seats (51), and the third servo motor (54) is drivingly connected to the corresponding reel (52).

6. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: A second servo electric cylinder (81) is fixedly mounted on the top plate of the equipment box (1); a piston rod of the second servo electric cylinder (81) movably penetrates the top plate of the equipment box (1) and is fixedly connected to the strip plate (82).

7. The fully automatic plastic cup forming, filling and sealing device according to claim 1, characterized in that: A mounting seat (92) is fixedly provided on the bottom surface of the top plate of the equipment box (1), and an electric pump (91) can be detachably mounted on the mounting seat (92).

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