Crystallization aluminum ingot hoisting device
By designing the aluminum ingot fixing components and using the coordination of clamps and jaws, the problem that existing tools cannot be suitable for crystalline aluminum ingots is solved, and the stable fixation and flexible lifting of crystalline aluminum ingots is achieved.
Patent Information
- Application Number
- CN202421677142.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing aluminum ingot lifting tools are not suitable for crystallization aluminum ingots, especially due to their unique shape and size, it is difficult to achieve stable clamping and lifting.
An aluminum ingot fixing assembly is designed, including a load-bearing frame and a load-bearing seat. Through the inner and outer cooperation of the clamping block and clamping jaws, the clamping and fixing of the upper end of the crystalline aluminum ingot is achieved. The device can be fixed when the crystallized aluminum ingot is in a horizontal lying state, simplifying the operation process.
It realizes flexible and firm fixation of crystallized aluminum ingots, simplifies lifting operations, and improves the convenience and efficiency of use.
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Figure CN222947971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum ingot production, in particular to a crystallization aluminum ingot lifting device. Background Art
[0002] Crystallization is a short-process, high-efficiency, low-pollution high-purity aluminum preparation technology. It is an application extension of directional solidification technology in the industrialization process, and is particularly suitable for the preparation of electronic-grade high-purity aluminum. The specific process of the crystallization method is: insert a crystallization axis with rotation and cooling functions into the high-temperature aluminum liquid, pass a cooling medium into the crystallization axis, and control the temperature gradient to cause the aluminum liquid to continuously crystallize and accumulate on the surface of the crystallization axis. At the same time, the crystallization axis is started to rotate, which, on the one hand, reduces the thickness of the impurity element enrichment layer near the solid-liquid interface, and on the other hand, accelerates the diffusion rate of the impurity elements and improves the purification effect.
[0003] The crystallized aluminum ingot made by the crystallization method has an opening at the upper end formed by the crystallization axis and a spherical surface formed by rotation at the lower end. The crystallized aluminum ingot is usually placed in a horizontal lying form due to the spherical surface at the lower end. Before lifting and transportation, the crystallized aluminum ingot usually needs to be erected to achieve grabbing and lifting. In addition, the outer circumferential surface of the crystallized aluminum ingot usually has an arc, and the upper end diameter is usually larger than the lower end diameter. The aluminum ingot lifting tools in the prior art are usually clamped and lifted, which are not suitable for crystallized aluminum ingots. For example, the patent with authorization announcement number CN210150581U discloses an aluminum ingot lifting clamp, whose reference part is provided with symmetrically distributed clamping arms, and the aluminum ingot is clamped and lifted by the clamping arms when in use. For example, the patent with authorization announcement number CN214733844U also discloses an aluminum ingot lifting clamp, which also has a first clamping arm and a second clamping arm symmetrically hinged on a fixed seat to complete the clamping and lifting and transportation of the aluminum ingot. Utility Model Content
[0004] The utility model aims to provide a crystallization aluminum ingot lifting device, which can clamp and fix the upper end of the crystallization aluminum ingot through the internal and external cooperation of the clamping block and the clamping claw in the aluminum ingot fixing assembly, and is flexible and convenient to use and can be fixed firmly.
[0005] The purpose of this utility model is achieved through the following technical solutions:
[0006] A crystallization aluminum ingot lifting device includes an aluminum ingot fixing component, and the aluminum ingot fixing component includes a load-bearing frame and a load-bearing seat, the load-bearing seat is arranged below the load-bearing frame, and a plurality of movable clamping claws are arranged on the outside of the load-bearing frame, and a plurality of movable clamping blocks are arranged on the outside of the load-bearing seat, an opening is arranged at the upper end of the crystallization aluminum ingot, and when the crystallization aluminum ingot is fixed, the load-bearing seat is placed in the opening and each clamping block moves outward to be tightly attached to the inner wall of the opening, and the load-bearing frame is placed on the upper side of the crystallization aluminum ingot and each clamping claw moves inward to be tightly attached to the outer wall of the crystallization aluminum ingot.
[0007] A plurality of support plates are arranged on the outside of the load-bearing frame, and each support plate is provided with a clamp driving assembly. The upper end of the clamp is slidably connected with the corresponding support plate and is driven to move by the corresponding clamp driving assembly.
[0008] The support plate is provided with an opening, and slide grooves are provided on the inner walls on both sides of the opening. The upper end of the clamping jaw is provided with a clamping jaw sliding shaft, and both ends of the clamping jaw sliding shaft are provided with sliding elements that respectively cooperate with the slide grooves on the corresponding sides.
[0009] A plurality of protrusions are arranged on the outer side of the load-bearing seat, and each clamping block is arranged on the outer side of the corresponding protrusion respectively, and a clamping block driving device for driving the corresponding clamping block to move is arranged inside the protrusion.
[0010] The inner back side of the clamping jaw is provided with a clamping jaw anti-slip portion, and the outer surface of the clamping block is provided with a clamping block anti-slip portion.
[0011] The anti-skid portion of the clamping claw is an anti-skid spike, and the anti-skid portion of the clamping block is an inverted tooth.
[0012] A clamping claw hook is arranged on the outer side of the lower end of the clamping claw.
[0013] The middle part of the upper side of the load-bearing frame of the aluminum ingot fixing assembly is connected to a lifting frame, and the lifting frame is arranged on a moving vehicle. A lifting frame driving device is arranged on the frame of the moving vehicle. The lifting frame is slidably connected to the frame of the moving vehicle and driven to rise and fall by the lifting frame driving device.
[0014] A hook is provided at the end of the lifting frame, and a lifting hook is provided on the upper middle side of the load-bearing frame of the aluminum ingot fixing assembly and is hung on the hook.
[0015] A lifting beam is provided at the lower end of the lifting frame, and two ends of the lifting beam are slidably connected to the side beams on both sides of the moving vehicle frame, and a power shaft of the lifting frame driving device is fixedly connected to the lifting beam.
[0016] The advantages and positive effects of the utility model are:
[0017] 1. The utility model realizes the clamping and fixing of the upper end of the crystallized aluminum ingot by the inner and outer cooperation of the clamping blocks and the clamping claws in the aluminum ingot fixing assembly. When fixing the crystallized aluminum ingot, the bearing seat in the aluminum ingot fixing assembly is arranged in the opening at the upper end of the crystallized aluminum ingot, and the clamping blocks on the outer side of the bearing seat move outwards and are closely attached to the inner wall of the opening. The bearing frame in the aluminum ingot fixing assembly is arranged on the outer side of the upper end of the crystallized aluminum ingot, and the clamping claws on the outer side of the bearing frame move inwards and are closely attached to the outer wall of the upper end of the crystallized aluminum ingot, thereby realizing the clamping and fixing of the upper end of the crystallized aluminum ingot. In addition, when fixing, the crystallized aluminum ingot can be placed horizontally without having to stand it up vertically first. The bearing seat only needs to be inserted into the opening at the upper end of the crystallized aluminum ingot to fix the aluminum ingot, which is convenient to use and simplifies the operation process.
[0018] 2. The utility model can, according to actual needs, arrange a clamp driving assembly of suitable structure on each support plate of the load-bearing frame to drive each clamp to move, arrange a clamp block driving assembly of suitable structure in each raised part of the load-bearing seat to drive each clamp block to move, and a clamp anti-slip part is provided on the inner back side of the clamp and a clamp block anti-slip part is provided on the outer surface of the clamp block to ensure that the aluminum ingot is firmly fixed.
[0019] 3. The aluminum ingot fixing component of the utility model can be used alone or in conjunction with a mobile vehicle, a workshop crane and other devices. It is flexible to use, and when used in conjunction, it is only necessary to hang the lifting hook on the upper middle side of the load-bearing frame of the aluminum ingot fixing component on the hook of the corresponding device to complete the installation and connection, and the connection is also simple and convenient.
[0020] 4. When the utility model is used in conjunction with a mobile vehicle, after the aluminum ingot fixing assembly fixes the crystallized aluminum ingot, the lifting frame on the mobile vehicle can drive the aluminum ingot fixing assembly together with the crystallized aluminum ingot to rise to a set height to separate from the aluminum ingot storage place, and then the mobile vehicle is used to transfer the crystallized aluminum ingot to the target workstation. Compared with devices such as workshop cranes with fixed paths, the moving path of the mobile vehicle is more flexible, thereby further facilitating the transportation of the crystallized aluminum ingot. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 for Figure 1 A magnified schematic diagram of the aluminum ingot fixing assembly.
[0023] Figure 3 for Figure 2 A magnified view of the back of the middle jaw end.
[0024] Figure 4 for Figure 2 Enlarged schematic diagram of the middle clamp.
[0025] Among them, 1 is a mobile car, 2 is a lifting frame, 201 is a lifting beam, 3 is a hook, 4 is an aluminum ingot fixing assembly, 401 is a load-bearing frame, 4011 is an opening, 4012 is a slide groove, 4013 is a chain slot, 402 is a lifting seat, 4021 is a lifting hook, 403 is a manual hydraulic rod, 404 is a clamp, 4041 is a clamp hook, 4042 is a clamp slide shaft, 4043 is a clamp anti-slip part, 405 is a clamp block, 4051 is a clamp anti-slip part, 406 is a clamp drive assembly, 4061 is a motor, 407 is a load-bearing seat, 4071 is a protrusion, 5 is a lifting frame drive device, and 6 is a crystallized aluminum ingot. DETAILED DESCRIPTION
[0026] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0027] like Figures 1 to 4 As shown, the utility model includes an aluminum ingot fixing assembly 4, and the aluminum ingot fixing assembly 4 includes a load-bearing frame 401 and a load-bearing seat 407, the load-bearing seat 407 is arranged below the load-bearing frame 401, and a plurality of movable clamping claws 404 are arranged on the outside of the load-bearing frame 401, and a plurality of movable clamping blocks 405 are arranged on the outside of the load-bearing seat 407, as shown in FIG. Figure 1 As shown, an opening is provided above the crystallization aluminum ingot 6, and when the utility model is working, the load-bearing seat 407 is placed in the opening and each clamping block 405 moves outward to be closely attached to the inner wall of the opening, the load-bearing frame 401 is placed on the upper side of the crystallization aluminum ingot 6, and each clamping claw 404 is placed outside the upper end of the crystallization aluminum ingot 6 and moves inward to be closely attached to the outer wall of the crystallization aluminum ingot 6, so that the crystallization aluminum ingot 6 is clamped and fixed by the cooperation of each internal clamping block 405 and each external clamping claw 404.
[0028] like Figure 2 As shown, in this embodiment, a plurality of support plates are provided on the outer side of the load-bearing frame 401, and each support plate is provided with a clamping claw driving assembly 406 ( Figure 2 In order to clearly express the structure, only one group of clamping jaw driving components 406 is shown. The upper end of the clamping jaw 404 is slidably connected to the corresponding support plate and is driven to move by the corresponding clamping jaw driving components 406.
[0029] like Figure 2 As shown, in this embodiment, the support plate is provided with an opening 4011, and the inner walls on both sides of the opening 4011 are provided with sliding grooves 4012, the upper end of the clamping jaw 404 is provided with a clamping jaw sliding shaft 4042, and both ends of the clamping jaw sliding shaft 4042 are provided with sliding elements that respectively cooperate with the sliding grooves 4012 on the corresponding sides to achieve the sliding connection between the upper end of the clamping jaw 404 and the support plate. In this embodiment, the sliding groove 4012 is a T-shaped sliding groove inverted by 90 degrees, and the sliding element is a T-shaped slider or a T-shaped roller. This T-shaped sliding matching structure can ensure that the two ends of the clamping jaw sliding shaft 4042 always move along a straight line without deflection, which is a well-known technology in the art. The sliding element can also select elements of other suitable structures according to actual needs.
[0030] like Figure 2 As shown, in this embodiment, the clamp driving assembly 406 includes a motor 4061, a driving sprocket, a driving chain and a driven sprocket, wherein the driving sprocket is mounted on the output shaft of the motor 4061, and the driven sprocket is mounted on the far end of the support plate. One end of the driving chain bypasses the driving sprocket and the other end bypasses the driven sprocket. The lower side of the driving chain is fixedly connected to the clamp sliding shaft 4042. The motor 4061 drives the chain to rotate, thereby driving the clamp sliding shaft 4042 to move. Figure 2As shown, in this embodiment, the support plate is provided with a chain slot 4013, the lower side of the chain is placed in the chain slot 4013 and is fixedly connected to the corresponding end of the clamping jaw sliding shaft 4042. The utility model can also select other suitable clamping jaw driving devices according to actual needs, such as using electric push rods, cylinders, oil cylinders and other linear driving devices to directly drive the clamping jaw 404 to move.
[0031] like Figure 2 As shown, in this embodiment, a plurality of protrusions 4071 are provided on the outer side of the bearing seat 407, and each clamping block 405 is respectively provided on the outer side of the corresponding protrusion 4071, and a clamping block driving device is provided inside the protrusion 4071 to drive the corresponding clamping block 405 to move. Figure 2 As shown, in this embodiment, the number of the protrusions 4071 is the same as the number of the support plates of the weighing frame 401, so that each clamping block 405 can be matched with each clamping claw 404 in a one-to-one correspondence to fix the upper end of the crystallized aluminum ingot 6 from both inside and outside. The clamping block driving device can adopt a linear driving device such as an electric push rod, a cylinder, and an oil cylinder as required, and the clamping block 405 is directly installed on the linear power shaft of the linear driving device. In this embodiment, the oil cylinder drive is adopted, and the weighing frame 401 is provided with a manual hydraulic rod 403 to control the extension and contraction of the oil cylinder, which is a well-known technology in the art.
[0032] like Figure 3 As shown, the inner back side of the clamping jaw 404 is provided with a clamping jaw anti-slip portion 4043, as shown in FIG. Figure 4 As shown, the outer surface of the clamp block 405 is provided with a clamp block anti-slip portion 4051, and the outer surface of the clamp block 405 is a contoured arc surface conforming to the inner wall of the opening of the crystallization aluminum ingot 6, so that the clamp block 405 can fit closely with the inner wall of the opening of the crystallization aluminum ingot 6. Figure 3 As shown, the anti-slip portion 4043 of the clamp is an anti-slip spike, and a plurality of anti-slip spikes are arranged on the back of the clamp 404 to ensure that the aluminum ingot is firmly fixed. Figure 4 As shown, the anti-slip portion 4051 of the clamp block is an inverted tooth, and a plurality of inverted teeth are arranged on the outer surface of the clamp block 405 to ensure that the aluminum ingot is firmly fixed.
[0033] like Figure 2 As shown, in this embodiment, a clamp hook 4041 is provided on the outer side of the lower end of the clamp 404 for hooking components such as chains, and the chain can be used to assist in fixing the crystallized aluminum ingot 6.
[0034] The aluminum ingot fixing assembly 4 of the utility model can be used alone, and when in use, the clamp block 405 retreats inwardly and the clamp claw 404 retreats outwardly, so that even if the crystallized aluminum ingot 6 is in a horizontally lying state, the load-bearing seat 407 can be inserted into the opening at the upper end of the crystallized aluminum ingot 6 to achieve the purpose of fixing the crystallized aluminum ingot 6, thereby eliminating the need to first erect the crystallized aluminum ingot 6 and then fix it, thereby simplifying the operation process.
[0035] The aluminum ingot fixing assembly 4 of the present invention can also be used in conjunction with other devices, such as Figure 1 As shown, the middle upper part of the load-bearing frame 401 of the aluminum ingot fixing assembly 4 is connected to a lifting frame 2, and the lifting frame 2 is arranged on a mobile vehicle 1, so that when the aluminum ingot fixing assembly 4 fixes the crystallized aluminum ingot 6, the lifting frame 2 can drive the aluminum ingot fixing assembly 4 together with the crystallized aluminum ingot 6 to rise to a set height to leave the aluminum ingot storage place, and then use the mobile vehicle 1 to move the crystallized aluminum ingot 6 to the target workstation.
[0036] like Figures 1-2 As shown, in this embodiment, a hook 3 is provided at the end of the lifting frame 2, a lifting seat 402 is provided on the upper middle side of the load-bearing frame 401 of the aluminum ingot fixing assembly 4, and a lifting hook 4021 is provided on the lifting seat 402 to be hung on the hook 3, so that the aluminum ingot fixing assembly 4 can be hung on the lifting frame 2 for use in conjunction with the mobile vehicle 1, and can also be removed from the lifting frame 2 for use alone, thereby further improving the flexibility of use of the utility model.
[0037] like Figure 1 As shown, in this embodiment, a lifting frame driving device 5 is provided on the frame of the mobile vehicle 1, and the lifting frame 2 is slidably connected to the frame of the mobile vehicle 1 and driven to rise and fall through the lifting frame driving device 5. The lifting frame driving device 5 can be a linear driving device such as a cylinder, an oil cylinder, an electric push rod, etc. according to needs. Figure 1 As shown, in this embodiment, a lifting beam 201 is provided at the lower end of the lifting frame 2, and the two ends of the lifting beam 201 are slidably connected to the side beams on both sides of the frame of the mobile vehicle 1, wherein sliders are provided at both ends of the lifting beam 201, and slideways are provided on the side beams to cooperate with corresponding sliders, and the power shaft of the lifting frame driving device 5 is fixedly connected to the lifting beam 201.
[0038] The mobile vehicle 1 is a well-known technology in the art, for example, an AGV vehicle can be used.
[0039] The working principle of the utility model is:
[0040] like Figures 1 to 4As shown, when the utility model is working, the bearing seat 407 of the aluminum ingot fixing assembly 4 is placed in the opening at the upper end of the crystallization aluminum ingot 6, and then the clamping block 405 on the outer side of the bearing seat 407 moves outward to be close to the inner wall of the opening, and the clamping claws 404 at the outer ends of each support plate of the weighing frame 401 are placed outside the upper end of the crystallization aluminum ingot 6 and move inward to be close to the outer wall of the crystallization aluminum ingot 6, so that the crystallization aluminum ingot 6 is clamped and fixed by the internal clamping blocks 405 and the external clamping claws 404. In order to ensure that the crystallization aluminum ingot 6 is firmly fixed, as shown in FIG. Figures 3-4 As shown, the inner back surface of the clamping jaw 404 is provided with a clamping jaw anti-slip portion 4043 , and the outer surface of the clamping block 405 is provided with a clamping block anti-slip portion 4051 .
[0041] The aluminum ingot fixing assembly 4 of the utility model can be used alone or in conjunction with a mobile vehicle 1 or other device. When the aluminum ingot fixing assembly 4 is used alone, the crystallized aluminum ingot 6 can be placed in a horizontal position without having to stand it up first. The load-bearing seat 407 only needs to be inserted into the opening at the upper end of the crystallized aluminum ingot 6 to fix the aluminum ingot. When the aluminum ingot fixing assembly 4 is used in conjunction with a mobile vehicle 1, the aluminum ingot 6 can be placed in a horizontal position without having to stand it up first. Figures 1-2 As shown, the aluminum ingot fixing assembly 4 can be installed and connected simply by hanging the lifting hook 4021 on the hook 3 at the end of the lifting frame 2 on the mobile vehicle 1. The operation is simple and convenient. After the aluminum ingot fixing assembly 4 fixes the crystallized aluminum ingot 6, the lifting frame 2 can drive the aluminum ingot fixing assembly 4 together with the crystallized aluminum ingot 6 to rise to a set height to separate from the aluminum ingot storage place, and then use the mobile vehicle 1 to move the crystallized aluminum ingot 6 to the target workstation.
[0042] The aluminum ingot fixing assembly 4 can also be used in conjunction with other lifting devices, such as a workshop crane, etc. When in use, the connection can be completed by simply hanging the lifting hook 4021 on the hook of the workshop crane.
Claims
1. A crystallization aluminum ingot lifting device, characterized by: The invention comprises an aluminum ingot fixing component (4), and the aluminum ingot fixing component (4) comprises a load-bearing frame (401) and a load-bearing seat (407), wherein the load-bearing seat (407) is arranged below the load-bearing frame (401), and a plurality of movable clamping claws (404) are arranged on the outer side of the load-bearing frame (401), and a plurality of movable clamping blocks (405) are arranged on the outer side of the load-bearing seat (407), and an opening is arranged on the upper end of the crystallized aluminum ingot (6), and when the crystallized aluminum ingot (6) is fixed, the load-bearing seat (407) is placed in the opening and each clamping block (405) moves outwards and is in close contact with the inner wall of the opening, and the load-bearing frame (401) is placed on the upper side of the crystallized aluminum ingot (6) and each clamping claw (404) moves inwards and is in close contact with the outer wall of the crystallized aluminum ingot (6).
2. The crystallization aluminum ingot lifting device according to claim 1 is characterized in that: A plurality of support plates are arranged outside the load-bearing frame (401), and each support plate is provided with a clamping jaw driving assembly (406). The upper end of the clamping jaw (404) is slidably connected to the corresponding support plate and is driven to move by the corresponding clamping jaw driving assembly (406).
3. The crystallization aluminum ingot lifting device according to claim 2 is characterized in that: The support plate is provided with an opening (4011), and the inner walls on both sides of the opening (4011) are provided with sliding grooves (4012), the upper end of the clamping jaw (404) is provided with a clamping jaw sliding shaft (4042), and sliding elements are provided at both ends of the clamping jaw sliding shaft (4042) to respectively cooperate with the sliding grooves (4012) on the corresponding sides.
4. The crystallization aluminum ingot lifting device according to claim 1 is characterized in that: A plurality of protrusions (4071) are provided on the outer side of the load-bearing seat (407), and each clamping block (405) is respectively provided on the outer side of the corresponding protrusion (4071), and a clamping block driving device for driving the corresponding clamping block (405) to move is provided inside the protrusion (4071).
5. The crystallization aluminum ingot lifting device according to claim 1, characterized in that: The inner back surface of the clamping jaw (404) is provided with a clamping jaw anti-slip portion (4043), and the outer surface of the clamping block (405) is provided with a clamping block anti-slip portion (4051).
6. The crystallization aluminum ingot lifting device according to claim 5, characterized in that: The anti-skid portion (4043) of the clamping claw is an anti-skid spike, and the anti-skid portion (4051) of the clamping block is an inverted tooth.
7. The crystallization aluminum ingot lifting device according to claim 1, characterized in that: A clamping claw hook (4041) is provided on the outer side of the lower end of the clamping claw (404).
8. The crystallization aluminum ingot lifting device according to claim 1, characterized in that: The middle part of the upper side of the load-bearing frame (401) of the aluminum ingot fixing assembly (4) is connected to a lifting frame (2); the lifting frame (2) is arranged on a moving vehicle (1); a lifting frame driving device (5) is arranged on the frame of the moving vehicle (1); the lifting frame (2) is slidably connected to the frame of the moving vehicle (1) and is driven to rise and fall by the lifting frame driving device (5).
9. The crystallization aluminum ingot lifting device according to claim 8, characterized in that: A hook (3) is provided at the end of the lifting frame (2), and a lifting hook (4021) is provided on the upper middle side of the load-bearing frame (401) of the aluminum ingot fixing assembly (4) and is hung on the hook (3).
10. The crystallization aluminum ingot lifting device according to claim 8, characterized in that: A lifting beam (201) is provided at the lower end of the lifting frame (2), and both ends of the lifting beam (201) are slidably connected to the side beams on both sides of the frame of the moving vehicle (1), and the power shaft of the lifting frame driving device (5) is fixedly connected to the lifting beam (201).
Citation Information
Patent Citations
Aluminum ingot hoisting clamp
CN210150581U