Die hoisting mechanism of vacuum electromagnetic suspension smelting equipment

By designing a mold lifting mechanism for vacuum electromagnetic levitation smelting equipment, the problem of difficulty for operators to debug large-weight molds in a narrow space is solved, rapid debugging and fixing of molds is achieved, and operating efficiency and service life of the equipment are improved.

CN222947980UActive Publication Date: 2025-06-06ZHUHAI YUANSHAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422295571.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-06
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In vacuum electromagnetic levitation smelting equipment, it is difficult for operators to debug large-weight molds in a narrow space, which can easily cause the mold to fall and impact the furnace body, causing equipment damage and personnel injury.

Method used

A mold lifting mechanism is designed, including a base, support frame, cantilever, hook and adjustment component. The mold is suspended through cantilever and hook, and the height of the hook is adjusted by adjusting the adjustment component to achieve rapid debugging and fixing of the mold in a narrow space.

Benefits of technology

By hanging and adjusting the position of the mold, the operating efficiency in a narrow space is significantly improved, the risk of mold collision with the equipment and personnel injury is avoided, and the service life of the equipment is extended.

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Abstract

The utility model discloses a mould hoisting mechanism of vacuum electromagnetic suspension smelting equipment, which comprises a base and an equipment body mounted on the base, a support frame is mounted on one side of the base, a cantilever is rotatably connected to the top end of the support frame, a hook for hanging a mould is arranged on the front surface of the cantilever, and the upper end of the cantilever is provided with a lifting hook. The surface of the supporting frame is fixedly connected with an adjusting assembly used for adjusting the height of the hook. Through the arrangement of the hook, a mold which is wound and fixed by an iron chain can be hung on the hook, through the arrangement of the cantilever, the mold can conveniently go deep into the equipment body, meanwhile, the height of the mold is adjusted, the position of the mold can be rapidly adjusted in a narrow casting cavity, and the working efficiency is greatly improved; equipment damage caused by collision between the mold and the cavity and personnel injury caused by incapability of stably holding the mold and even falling of the mold are avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of hoisting equipment, and in particular to a mold hoisting mechanism for vacuum electromagnetic suspension smelting equipment. Background Art

[0002] The electromagnetic induction vacuum suspension melting method of a water-cooled copper crucible is a melting method that has developed rapidly in recent years. By cutting the copper crucible into equal copper petal structures, electromagnetic Lorentz force is generated during the melting process. The melt is in a semi-suspended state and accompanied by strong stirring. The formed hump allows the metal to separate from the crucible wall, avoiding contamination of the crucible wall; electromagnetic stirring allows the added alloy elements to be mixed quickly and evenly, which has a good effect on the preparation of high melting point, high purity, and extremely active metal materials or metal alloys.

[0003] In order to meet the needs of precision-made parts in different fields, it is generally necessary to design different molds and then prepare precision parts by casting. For metal materials with a melting point of about 1000 degrees, it is not necessary to use high-density graphite molds for casting. High-temperature heat-resistant mold steel has good thermal shock toughness. Compared with graphite molds, it is not easy to crack due to deformation of parts when preparing larger parts. Therefore, it has a longer service life than graphite molds within the temperature range. However, due to the high density of steel (7.9g / cm^3), which is 3.6 times that of graphite (2.2g / cm^3), and in order to improve the vacuum efficiency, the casting cavity position of the suspension smelting equipment is generally small, which makes it very difficult for operators to debug heavy molds in a small space. It is easy for the mold to fall and hit the furnace body, resulting in damage to the mold or furnace body and potential risk of personal injury. Utility Model Content

[0004] The utility model aims to provide a mold hoisting mechanism for vacuum electromagnetic suspension smelting equipment to solve the problems raised in the above background technology.

[0005] The present application embodiment adopts the following technical solutions:

[0006] A mold hoisting mechanism for vacuum electromagnetic suspension smelting equipment includes a base and an equipment body installed on the base, a support frame is installed on one side of the base, the top of the support frame is rotatably connected to a cantilever, a hook for hanging the mold is provided on the front of the cantilever, and an adjustment component for adjusting the height of the hook is fixedly connected to the surface of the support frame.

[0007] Preferably, a connecting seat is fixedly connected to the top end of the support frame, and the cantilever is rotatably connected to the surface of the connecting seat.

[0008] Preferably, the adjustment assembly includes a support seat fixedly connected to the surface of the support frame, the inner wall of the support seat is rotatably connected to a winding shaft, the surface of the winding shaft is fixedly connected to a cable, the back side of the cantilever is fixedly connected to a fixed protrusion, the end of the cable away from the winding shaft is fixedly connected to one side of the fixed protrusion, the upper surface of the connecting seat is fixedly connected to a guide wheel, and an adjustment member is provided on one side of the support seat.

[0009] Preferably, the adjusting member is a crank, the crank is rotatably connected to one side of the support seat, and the crank is fixedly connected to the winding shaft.

[0010] Preferably, a fixing block is fixedly connected to the surface of the crank handle, a socket is provided on one side of the fixing block, a plurality of locking holes are provided on one side of the support seat, the plurality of locking holes are evenly arranged in a circular array on one side of the support seat, and the same locking pin is provided in the socket and the locking hole.

[0011] Preferably, a rotating seat is fixedly connected to one side of the base, a rotating block is rotatably connected to the inner wall of the rotating seat, and the support frame is fixedly connected to the rotating block.

[0012] Preferably, a clamping block is fixedly connected to one side of the base, a surface of the clamping block is provided with a clamping slot for fixedly connecting the support frame, and the clamping block is made of elastic material.

[0013] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:

[0014] In the utility model, by providing a hook, the mold fixed with an iron chain can be hung on the hook. By providing a cantilever, it is convenient to insert the mold deep into the equipment body. At the same time, the height of the mold can be adjusted to achieve rapid adjustment of the mold position in a narrow casting cavity, thereby greatly improving work efficiency and avoiding equipment damage caused by collision between the mold and the cavity and personal injury caused by the inability to hold the mold firmly or even its falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 : A three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 For: the utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0018] Figure 3 : A three-dimensional structural diagram of the adjustment component of the utility model;

[0019] Figure 4 Schematic diagram of the explosion structure of the adjusting member of the utility model.

[0020] In the figure: 1. base; 2. equipment body; 3. support frame; 4. cantilever; 5. hook; 6. connecting seat; 7. support seat; 8. winding reel; 9. cable; 10. fixing protrusion; 11. guide wheel; 12. crank; 13. fixing block; 14. socket; 15. locking hole; 16. locking pin; 17. rotating seat; 18. rotating block; 19. clamping block. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0022] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.

[0023] See also Figure 1-4 The utility model provides a technical solution for the mold hoisting mechanism of vacuum electromagnetic suspension smelting equipment:

[0024] A mold hoisting mechanism for vacuum electromagnetic suspension smelting equipment includes a base 1 and an equipment body 2 installed on the base 1, a support frame 3 is installed on one side of the base 1, a cantilever 4 is rotatably connected to the top of the support frame 3, a hook 5 for hanging the mold is arranged on the front of the cantilever 4, and an adjustment component for adjusting the height of the hook 5 is fixedly connected to the surface of the support frame 3.

[0025] Specifically, by setting the hook 5, the mold fixed with an iron chain can be hung on the hook 5. By setting the cantilever 4, it is convenient to insert the mold into the equipment body 2. At the same time, the height of the mold can be adjusted to achieve rapid adjustment of the mold position in a narrow casting cavity, which greatly improves work efficiency and avoids equipment damage caused by collision between the mold and the cavity and personal injuries caused by the inability to hold the mold firmly or even its falling.

[0026] The top of the support frame 3 is fixedly connected with a connecting seat 6, and the cantilever 4 is rotatably connected to the surface of the connecting seat 6. The connecting seat 6 is provided to realize the rotatable connection between the cantilever 4 and the support frame 3.

[0027] The adjusting assembly includes a supporting seat 7 fixedly connected to the surface of the supporting frame 3, the inner wall of the supporting seat 7 is rotatably connected with a winding shaft 8, the surface of the winding shaft 8 is fixedly connected with a cable 9, the back of the cantilever 4 is fixedly connected with a fixing protrusion 10, the end of the cable 9 away from the winding shaft 8 is fixedly connected to one side of the fixing protrusion 10, the upper surface of the connecting seat 6 is fixedly connected with a guide wheel 11, and an adjusting member is provided on one side of the supporting seat 7, the cable 9 can be wound up by rotating the winding shaft 8, and then one end of the cable 9 generates a pulling force on the fixing protrusion 10, so that the fixing protrusion 10 generates a pulling force on the cantilever 4, so that the cantilever 4 rotates in the direction away from the supporting frame 3, and then the position of the hook 5 rises, so as to adjust the height of the mold, and by rotating the winding shaft 8 in the opposite direction, the cantilever 4 can be rotated downward under the action of its own gravity, so that the cantilever 4 can be folded when not in use.

[0028] The adjusting member is a crank 12, which is rotatably connected to one side of the support seat 7, and is fixedly connected to the winding shaft 8. The winding shaft 8 is driven to rotate by setting the adjusting member. In the illustrated embodiment, the adjusting member is the crank 12, and in other embodiments, the adjusting member is a motor.

[0029] A fixing block 13 is fixedly connected to the surface of the crank handle 12, a socket 14 is provided on one side of the fixing block 13, a plurality of locking holes 15 are provided on one side of the support seat 7, and the plurality of locking holes 15 are evenly arranged in a circular array on one side of the support seat 7, and the same locking pin 16 is provided in the socket 14 and the locking hole 15. The position of the fixing block 13 is positioned by the cooperation of the locking block, the socket 14 and the locking hole 15, and then the crank handle 12 is positioned, so that the mold can be maintained at the height after the height of the mold is adjusted.

[0030] A rotating seat 17 is fixedly connected to one side of the base 1, and a rotating block 18 is rotatably connected to the inner wall of the rotating seat 17. The support frame 3 is fixedly connected to the rotating block 18. The rotation of the support frame 3 is achieved by setting the rotating seat 17 and the rotating block 18. The support frame 3 can be rotated to the front of the equipment body 2 when not in use to avoid affecting the normal operation of the equipment body 2.

[0031] A clamping block 19 is fixedly connected to one side of the base 1. A clamping socket for fixing the support frame 3 is provided on the surface of the clamping block 19. The clamping block 19 is made of elastic material. The support frame 3 is fixed by setting the clamping block 19 and the clamping socket to keep it stable.

[0032] Working principle: When the mold lifting mechanism of the vacuum electromagnetic suspension smelting equipment is used, the user first rotates the support frame 3 to a suitable position, and then shakes the crank 12. The crank 12 drives the winding shaft 8 to rotate, and the winding shaft 8 winds up the cable 9. One end of the cable 9 generates a pulling force on the fixed protrusion 10, so that the fixed protrusion 10 generates a pulling force on the cantilever 4, so that the cantilever 4 rotates away from the support frame 3, and then the hook 5 moves to a convenient hanging position, and then inserts the locking pin 16 into the jack 14 and the corresponding locking hole 15, and then the iron chain is wrapped around the throat hoop of the mold and hung on the hook 5, and then the locking pin 16 is pulled out and the crank 12 is shaken again to adjust the height of the mold, so as to realize the rapid adjustment of the mold position in a narrow casting cavity, greatly improve the work efficiency, avoid equipment damage caused by the collision between the mold and the cavity, and avoid injuries to personnel due to the inability to hold the mold firmly or even falling.

[0033] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0034] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A mold hoisting mechanism for a vacuum electromagnetic suspension melting device, comprising a base (1) and a device body (2) mounted on the base (1), characterized in that: A support frame (3) is installed on one side of the base (1); the top end of the support frame (3) is rotatably connected to a cantilever (4); a hook (5) for hanging a mold is arranged on the front of the cantilever (4); and an adjustment component for adjusting the height of the hook (5) is fixedly connected to the surface of the support frame (3).

2. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 1 is characterized in that: The top end of the support frame (3) is fixedly connected to a connecting seat (6), and the cantilever (4) is rotatably connected to the surface of the connecting seat (6).

3. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 2 is characterized in that: The adjustment assembly comprises a support seat (7) fixedly connected to the surface of the support frame (3); the inner wall of the support seat (7) is rotatably connected to a winding shaft (8); the surface of the winding shaft (8) is fixedly connected to a cable (9); the back of the cantilever (4) is fixedly connected to a fixed protrusion (10); one end of the cable (9) away from the winding shaft (8) is fixedly connected to one side of the fixed protrusion (10); the upper surface of the connecting seat (6) is fixedly connected to a guide wheel (11); and an adjustment member is provided on one side of the support seat (7).

4. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 3 is characterized in that: The adjusting member is a crank (12), the crank (12) is rotatably connected to one side of the support seat (7), and the crank (12) is fixedly connected to the winding shaft (8).

5. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 4 is characterized in that: A fixing block (13) is fixedly connected to the surface of the crank handle (12), a plug hole (14) is provided on one side of the fixing block (13), a plurality of locking holes (15) are provided on one side of the support seat (7), the plurality of locking holes (15) are evenly arranged in a circular array on one side of the support seat (7), and the same locking pin (16) is arranged in the plug hole (14) and the locking hole (15).

6. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 1 is characterized in that: A rotating seat (17) is fixedly connected to one side of the base (1), a rotating block (18) is rotatably connected to the inner wall of the rotating seat (17), and the support frame (3) is fixedly connected to the rotating block (18).

7. The mold hoisting mechanism of the vacuum electromagnetic levitation smelting equipment according to claim 1 is characterized in that: A clamping block (19) is fixedly connected to one side of the base (1), and a clamping slot for fixedly connecting the support frame (3) is provided on the surface of the clamping block (19), and the clamping block (19) is made of elastic material.