Metal wire rope stranding machine

By designing lubrication and oil supply mechanisms in the wire rope gang, uniform lubrication and oil recovery of the wire rope are achieved, and the problem of inability to uniform lubrication and recovery of oil in the prior art is solved, and the utilization rate of oil and the working performance of the wire rope are improved.

CN222948720UActive Publication Date: 2025-06-06HEBEI YINGSHANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202421971151.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-06
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing wire ropes cannot be evenly lubricated before wrapping, and cannot be soaked and lubricated, resulting in the oil dropping of the scraped oil being unable to be recycled.

Method used

A wire rope tander is designed, including a lubricating mechanism and an oil supply mechanism. The lubrication mechanism realizes the soaking lubrication of the wire rope and oil recovery through the box, conduit, support rod, rubber cylinder and guide wheel; the oil supply mechanism realizes uniform spraying and recycling of the wire rope before winding through the oil suction pump, oil homogenization pipe and oil injection head.

Benefits of technology

The uniform lubrication of the wire rope before winding is achieved to ensure lubrication uniformity; the recycling and utilization of oil is completed through the integrated setting of lubrication and oil scraping, and the utilization rate of oil is improved; the working temperature of the wire rope is reduced through downward immersion lubrication, ensuring its working performance.

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Abstract

The utility model belongs to the technical field of metal wire rope processing, and discloses a metal wire rope stranding machine which comprises a main body mechanism used for rotating metal wires to be combined into a metal wire rope, and further comprises a lubricating mechanism installed on one side of the main body mechanism and used for soaking and lubricating the metal wire rope and scraping oil. The lubricating mechanism is provided with an oil supply mechanism used for circularly absorbing oil and spraying oil to the metal wire rope before combination. The lubricating mechanism comprises a box body, and a first supporting rod is arranged at the top of the inner wall of the box body; the oil supply mechanism comprises an oil suction pump. According to the metal wire rope stranding machine disclosed by the utility model, through the arrangement of annular circumferential oil injection, the metal wire rope is uniformly lubricated before being wound, and the lubrication uniformity is ensured; through integrated arrangement of lubrication and oil scraping circulation, lubrication and recovery of falling oil liquid are completed, and the utilization rate of the oil liquid is increased; and through downward-pressing soaking lubrication, the metal wire rope is lubricated and cooled, and the working performance of the metal wire rope is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal wire rope processing, in particular to a metal wire rope stranding machine. Background Art

[0002] Metal wire rope manufacturing refers to wires drawn from metals such as gold, silver, copper, and aluminum, or flexible ropes twisted from multiple or multiple strands of fine metal wires. The metal rope is made of multiple layers of metal wires twisted into strands, and then a certain number of strands are twisted into a spiral rope with the rope core as the center.

[0003] In contrast, the Chinese patent with announcement number CN221192739U discloses a metal wire rope stranding machine, including a top frame, a waste liquid recovery mechanism is fixedly connected to the front side of the top left side of the top frame, a mounting frame is fixedly connected to the left side of the top frame, an automatic cutting mechanism is fixedly connected to the right side of the top of the mounting frame, a mounting block is fixedly connected to the right side of the top of the top frame, a first motor is bolted to the right side of the mounting block, an output end of the first motor passes through the mounting block and is fixedly connected to a first wire-passing drum, a stranding frame is fixedly connected to the front and rear sides of the left side of the first wire-passing drum, a second wire-passing drum is fixedly connected to the surface of the stranding frame, a forming assembly is fixedly connected to the left side of the top of the top frame, a first liquid pump is bolted to the top of the waste liquid recovery mechanism, a liquid outlet end of the first liquid pump is connected to a liquid spray pipe, and a controller is bolted to the front side of the right side of the top of the top frame.

[0004] However, the above patent cannot achieve uniform lubrication of the metal wire rope before winding, and cannot be immersed in lubrication. The grease dropped by scraping oil cannot be recovered, so a new device needs to be designed. Utility Model Content

[0005] The purpose of the utility model is to provide a wire rope stranding machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A wire rope stranding machine comprises a main body mechanism for rotating wires to be combined into wire ropes, and also comprises a lubricating mechanism installed on one side of the main body mechanism for immersing and lubricating the wire ropes and scraping and wiping oil, the lubricating mechanism being installed with an oil supply mechanism for circulating oil absorption and spraying oil on the wire ropes before combining; the lubricating mechanism comprises a box body, one side of the box body is provided with a conduit, a first support rod is provided on the top of the inner wall of the box body, a clamping block is provided under the first support rod, a rubber tube is provided between the clamping block and the first support rod, a second support rod is provided on one side of the first support rod, and a guide wheel is provided under the second support rod; the oil supply mechanism comprises an oil suction pump, an oil suction pipe is installed on the oil suction pump, an oil equalizing pipe is provided at one end of the oil suction pipe, and a plurality of oil spray heads are evenly distributed on the circumference of the inner wall of the oil equalizing pipe.

[0008] Furthermore: the main mechanism includes a motor, two rotating drums are symmetrically arranged at one end of the motor, a number of rotating frames are evenly distributed along the circumference between the rotating drums, a guide wire drum is arranged between the rotating frames, a first turntable is arranged at one end of the rotating drum, a second turntable is arranged on one side of the first turntable, and a third turntable is installed on one side of the second turntable.

[0009] Furthermore: the first rotating disk and the second rotating disk are respectively welded to the rotating drum, and the third rotating disk is riveted to the rotating drum.

[0010] Furthermore, the conduit is welded to the box body, and the clamping block is connected to the first support rod by bolts.

[0011] Furthermore: sponge blocks are evenly distributed on the circumference of the inner wall of the rubber tube, and the guide wheel is made of 304 stainless steel.

[0012] Furthermore, the oil balancing pipe is welded to the box body, and the oil balancing pipe is in a circular ring shape.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The setting of annular circumferential oil spraying realizes uniform lubrication of the metal wire rope before winding, ensuring uniform lubrication;

[0015] The integrated lubrication and scraping oil circulation system completes lubrication and oil recovery, thus improving oil utilization.

[0016] Through the setting of downward pressure immersion lubrication, the metal wire rope is lubricated and cooled to ensure the working performance of the metal wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a metal wire rope stranding machine described in the utility model;

[0018] Figure 2 It is a schematic diagram of the main mechanism of a metal wire rope stranding machine described in the utility model;

[0019] Figure 3 It is a schematic diagram of a lubrication mechanism of a metal wire rope stranding machine described in the utility model;

[0020] Figure 4 It is a cross-sectional view of an oil supply mechanism of a metal wire rope stranding machine described in the utility model;

[0021] Figure 5 It is a right view of an oil supply mechanism of a metal wire rope stranding machine described in the utility model.

[0022] In the accompanying drawings, 101, motor; 102, rotating drum; 103, rotating frame; 104, guide wire drum; 105, first turntable; 106, second turntable; 107, third turntable; 201, casing; 202, guide tube; 203, first support rod; 204, clamping block; 205, rubber tube; 206, second support rod; 207, guide wheel; 301, oil suction pump; 302, oil suction pipe; 303, oil equalizing pipe; 304, oil injection head. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 5 A wire rope stranding machine includes a main body mechanism for rotating wires to be combined into wire ropes, and also includes a lubricating mechanism installed on one side of the main body mechanism for immersing and lubricating the wire ropes and scraping and wiping oil. The lubricating mechanism is installed with an oil supply mechanism for circulating oil absorption and spraying oil on the wire ropes before merging.

[0025] In this embodiment: the main mechanism includes a motor 101, two rotating drums 102 are symmetrically arranged at one end of the motor 101, a number of rotating frames 103 are evenly distributed along the circumference between the rotating drums 102, and a guide wire drum 104 is arranged between the rotating frames. A first rotating disk 105 is arranged at one end of the rotating drum 102, a second rotating disk 106 is arranged on one side of the first rotating disk 105, and a third rotating disk 107 is installed on one side of the second rotating disk 106. The first rotating disk 105 and the second rotating disk 106 are welded to the rotating drum 102 respectively, and the third rotating disk 107 is riveted to the rotating drum 102. The motor 101 drives the rotating drum 102 to drive the rotating frame 103 to start rotating, and the metal wire on the guide wire drum 104 installed in the rotating frame 103 passes through the first rotating disk 105, the second rotating disk 106, and the third rotating disk 107 in turn to rotate and gather, and the metal wire is combined into a metal wire rope under torque;

[0026] In this embodiment: the lubrication mechanism includes a box body 201, a conduit 202 is provided on one side of the box body 201, a first support rod 203 is provided on the top of the inner wall of the box body 201, a clamping block 204 is provided under the first support rod 203, a rubber tube 205 is provided between the clamping block 204 and the first support rod 203, a second support rod 206 is provided on one side of the first support rod 203, a guide wheel 207 is provided under the second support rod 206, sponge blocks are evenly distributed on the circumference of the inner wall of the rubber tube 205, and the guide wheel 207 is made of 304 stainless steel. The combined metal wire rope passes through the guide wheel 207 in the second support rod 206 to press the metal wire rope down into the oil for lubrication and cooling and guide it in and out. After the immersion lubrication is completed, the rubber tube 205 between the clamping block 204 and the first support rod 203 is passed, and the sponge block in the rubber tube 205 wipes the oil on the surface of the metal wire rope clean, and the wiped oil flows into the box body 201 again;

[0027] In this embodiment: the oil supply mechanism includes an oil suction pump 301, an oil suction pipe 302 is installed on the oil suction pump 301, an oil equalizing pipe 303 is arranged at one end of the oil suction pipe 302, a plurality of oil spray heads 304 are evenly distributed on the inner wall circumference of the oil equalizing pipe 303, the oil equalizing pipe 303 is welded to the box body 201, and the oil equalizing pipe 303 is in a circular shape. The oil suction pump 301 transports the oil to the oil equalizing pipe 303 through the oil suction pipe 302, and the oil spray heads 304 on the oil equalizing pipe 303 spray the oil onto the winding metal wire. After the spraying is completed, the oil flows back to the box body 201 again through the oil equalizing pipe 303, forming a cycle operation;

[0028] Working principle: The motor 101 drives the rotating drum 102 to drive the rotating frame 103 to start rotating. The metal wire on the guide wire drum 104 installed in the rotating frame 103 passes through the first rotating disk 105, the second rotating disk 106, and the third rotating disk 107 in turn to rotate and gather. The metal wire rotates and gathers into a rope in the box 201 through the oil balancing pipe 303. At the same time, the oil suction pump 301 transports the oil in the box 201 to the oil balancing pipe 303 through the oil suction pipe 302. The oil spray head 304 on the oil balancing pipe 303 sprays the oil onto the winding metal wire, spraying After the sprinkling is completed, the excess oil flows back to the box body 201 again to form a circulation operation. The metal wire rope after winding is pressed down into the oil through the guide wheel 207 in the second support rod 206 for lubrication, cooling and guiding in and out. The metal wire rope after immersion and lubrication passes through the rubber tube 205 between the clamp block 204 and the first support rod 203. The sponge block in the rubber tube 205 wipes off the oil on the surface of the metal wire rope, and the wiped oil flows into the box body 201 again. The metal wire rope after wiping passes through the conduit 202 to the outside of the box body 201.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire rope stranding machine, comprising a main body mechanism for rotating wires to be stranded into a wire rope, characterized in that: It also includes a lubrication mechanism installed on one side of the main body mechanism for immersing and lubricating the metal wire rope and scraping and wiping oil, and an oil supply mechanism installed on the lubrication mechanism for circulating oil absorption and spraying oil on the metal wire rope before merging; The lubrication mechanism comprises a box body (201), a guide tube (202) is arranged on one side of the box body (201), a first support rod (203) is arranged on the top of the inner wall of the box body (201), a clamping block (204) is arranged under the first support rod (203), a rubber tube (205) is arranged between the clamping block (204) and the first support rod (203), a second support rod (206) is arranged on one side of the first support rod (203), and a guide wheel (207) is arranged under the second support rod (206); The oil supply mechanism comprises an oil suction pump (301), an oil suction pipe (302) is mounted on the oil suction pump (301), an oil equalizing pipe (303) is arranged at one end of the oil suction pipe (302), and a plurality of oil spray heads (304) are evenly distributed on the circumference of the inner wall of the oil equalizing pipe (303).

2. A wire rope stranding machine according to claim 1, characterized in that: The main mechanism comprises a motor (101), two rotating drums (102) are symmetrically arranged at one end of the motor (101), a plurality of rotating frames (103) are evenly distributed along the circumference between the rotating drums (102), a guide wire drum (104) is arranged between the rotating frames, a first rotating disk (105) is arranged at one end of the rotating drum (102), a second rotating disk (106) is arranged on one side of the first rotating disk (105), and a third rotating disk (107) is installed on one side of the second rotating disk (106).

3. A wire rope stranding machine according to claim 2, characterized in that: The first rotating disk (105) and the second rotating disk (106) are respectively welded to the rotating drum (102), and the third rotating disk (107) is riveted to the rotating drum (102).

4. A wire rope stranding machine according to claim 1, characterized in that: The conduit (202) and the box body (201) are welded together, and the clamping block (204) and the first support rod (203) are connected by bolts.

5. The wire rope stranding machine according to claim 1, characterized in that: Sponge blocks are evenly distributed around the inner wall of the rubber cylinder (205), and the guide wheel (207) is made of 304 stainless steel.

6. A wire rope stranding machine according to claim 1, characterized in that: The oil balancing pipe (303) is welded to the box body (201), and the oil balancing pipe (303) is in a circular ring shape.

Citation Information

Patent Citations

  • Metal wire rope stranding machine

    CN221192739U