Prefabricated wallboard convenient to install

By setting a fixing mechanism and an L-shaped support frame on both sides of the prefabricated wall panel, the problem of inconvenient disassembly and insufficient lateral load bearing capacity in the prior art is solved, and the effect of rapid splicing, stability and efficient installation is achieved.

CN222949249UActive Publication Date: 2025-06-06ZHEJIANG XINYU DECORATION IND CO LTD
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Patent Information

Application Number
CN202420763823.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-06-06
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing prefabricated wall panels are not convenient to disassemble and assemble during installation, resulting in increased workload and complicated operation steps. At the same time, the lateral load bearing capacity of the wall is insufficient, which makes it easy to shift.

Method used

A prefabricated wall panel is designed for easy installation, and quick splicing and fixing is achieved by setting fixing mechanisms on both sides of the wall panel, including steel frames, slots, bolts and grouting holes. At the same time, an L-shaped support frame and locking mechanism are provided to ensure the stability of the wall panel and prevent deviation.

Benefits of technology

The rapid splicing and fixation of prefabricated wall panels is realized, the lateral load bearing capacity of the wall is improved, the operation steps of workers are reduced, and the installation efficiency and stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated wallboard convenient to install, which comprises a prefabricated wallboard, fixing mechanisms, support frames, locking mechanisms, clamping grooves, unlocking mechanisms and fixing pins, the fixing mechanisms are arranged on two sides of the prefabricated wallboard, the support frames are arranged at the lower end of the front side and the lower end of the rear side of the prefabricated wallboard, the locking mechanisms are arranged in a movable bin, and the clamping grooves are arranged in the movable bin. A clamping groove used in cooperation with the clamping plate is formed in the side, away from the clamping plate, of the supporting frame, and the unlocking mechanism is arranged in the clamping groove. Compared with the prior art, the prefabricated wallboard has the advantages that when two adjacent prefabricated wallboards are spliced with each other through the fixing mechanism, the steel frame of one prefabricated wallboard can be inserted into the inserting groove of the other prefabricated wallboard for rapid splicing and installation, and connection is firmer through bolt fixing and grouting fixing; the supporting frame is arranged to support the bottom of the prefabricated wall panel, and the locking mechanism and the unlocking mechanism are arranged to achieve rapid mounting and dismounting.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated wall panels, in particular to a prefabricated wall panel which is easy to install. Background Art

[0002] Prefabricated wall panels are reinforced concrete wall panels used for house construction that are prefabricated in advance in a prefabrication yard. They are factory-produced, have low costs, reliable quality, and can effectively increase the speed of house construction. They are processed in prefabrication plants or construction sites into reinforced concrete plate-type components for building assembly, referred to as wall panels or siding panels.

[0003] The prefabricated wall panel that is easy to disassemble and assemble described in Publication No. CN212582959U ensures that, when in use, the corresponding prefabricated steel bars on the two prefabricated wall panel bodies are conveniently inserted into the corresponding positioning sleeves through the provided positioning and mounting parts, and it is also convenient to insert the steel bars on the external concrete base into the positioning sleeves in the prefabricated wall panel body to complete the positioning and installation. When disassembling, the prefabricated wall panel body is directly moved to separate the prefabricated steel bars from the positioning sleeves, which is convenient for disassembly and assembly operations. The defect that conventional prefabricated wall panels are inconvenient to disassemble and assemble during installation and use is solved, thereby increasing the workload of the staff and increasing the operation steps, which brings inconvenience to the corresponding staff. However, the prior art still has defects:

[0004] 1. Generally, the upper end of a prefabricated wall is directly fixedly connected to the beam plate, and no second prefabricated wall is connected. This will greatly reduce the lateral load bearing capacity of the entire wall surface. Therefore, it is not practical to set a positioning installation piece on the upper side. In addition, the prior art does not set a fixing mechanism for the splicing of the prefabricated wall panels on both sides, resulting in poor bearing capacity of the wall panels.

[0005] 2. The prior art supports the wall through supporting ribs, but since the supporting ribs are only connected to the wall but not to the ground, the wall is prone to displacement and the fixing effect is poor. Utility Model Content

[0006] The technical problem to be solved by the utility model is to solve the above-mentioned problem and provide a prefabricated wall panel which is easy to install.

[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a prefabricated wall panel that is easy to install, comprising:

[0008] A prefabricated wall panel, wherein a plurality of evenly distributed fixed steel bars are arranged at the lower part of the prefabricated wall panel;

[0009] A fixing mechanism, the fixing mechanism is arranged on both sides of the prefabricated wall panel, including a steel frame, a slot, a through hole 1, a bolt, a threaded hole, a grouting hole 1, and a grouting hole 2. A plurality of evenly distributed steel frames are fixedly connected to one side of the prefabricated wall panel, and a slot used in conjunction with the steel frame is provided at the corresponding steel frame on the other side of the prefabricated wall panel. The through hole 1 is provided in the middle of the front and rear sides of the steel frame, the bolt is inserted into the through hole 1, the threaded hole is provided in the front and rear ends of the corresponding slot inside the prefabricated wall panel, and is communicated with the slot, the grouting hole 1 is provided at the upper end of one side of the front part of the prefabricated wall panel, the grouting hole 2 is provided in the middle of one side of the prefabricated wall panel, the grouting hole 2 is communicated with the slot, and the upper end is communicated with the grouting hole 1;

[0010] Support frames, which are arranged at the lower ends of the front and rear sides of the prefabricated wall panels and are symmetrically arranged;

[0011] A card plate, the card plate is fixedly connected to an upper end of one side of the support frame;

[0012] A movable bin, the movable bin is opened inside the pallet;

[0013] A locking mechanism, wherein the locking mechanism is arranged inside the movable compartment;

[0014] A card slot, wherein the support frame is provided with a card slot for use with the card plate on one side away from the card plate;

[0015] An unlocking mechanism, wherein the unlocking mechanism is arranged inside the card slot;

[0016] Through hole 2, the through hole 2 is provided at two ends of the lower part of the support frame;

[0017] A fixing pin is inserted into the second through hole on one side.

[0018] As an improvement, the locking mechanism comprises:

[0019] A shaft rod, the shaft rod being arranged in the middle of the movable bin;

[0020] A slider, wherein the slider is sleeved on both ends of the shaft;

[0021] Spring 1, the spring is sleeved on both ends of the shaft rod and clamped between the slider and the side wall of the movable bin.

[0022] As an improvement, the upper and lower ends of the front side of the slider are rotatably connected to connecting rods, and the connecting rods are close to each other and rotatably connected to a clamping rod at one end away from the shaft rod, and the clamping rod passes through the upper and lower sides of the clamping plate.

[0023] As an improvement, the unlocking mechanism comprises:

[0024] A third through hole, wherein the third through hole is provided at the upper and lower parts of the card slot;

[0025] A pressing rod, the pressing rod being inserted into the third upper end of the upper through hole;

[0026] A pressing block, the pressing block is arranged at the upper end of the pressing rod;

[0027] Spring 2, the spring 2 is sleeved on the outside of the pressing rod.

[0028] As an improvement, one end of the clamping rods away from each other is arranged as an inclined surface.

[0029] Compared with the prior art, the advantages of the utility model are as follows: 1. The utility model is provided with a fixing mechanism to respectively provide a steel frame and a slot on both sides of the prefabricated wall panel, so that when two adjacent prefabricated wall panels are spliced ​​together, the steel frame of one prefabricated wall panel can be inserted into the slot of another prefabricated wall panel for quick splicing and installation. At the same time, the steel frame and the slot are fixed by bolts in cooperation with through holes 1 and threaded holes, and then cement mortar is injected through grouting holes 1, and the cement mortar flows downward through grouting holes 2 to fill the inside of the slots of each layer respectively, so that the steel frame is fixed in the slot, and then the reserved gap between the fixed steel bar and the ground is filled through the outlet of grouting holes 2, so that it is firmly fixed on the ground and the bearing capacity is improved. In this way, grouting is performed once, and workers are prevented from pouring multiple times, which saves manpower and time, and the installation is faster and the connection is more firm.

[0030] 2. The utility model supports the bottom of the prefabricated wall panel by two L-shaped support frames to prevent the wall from tipping over when the cement mortar is not dry. At the same time, a locking mechanism is provided so that the card plate of one support frame can be clamped in the card slot of the other support frame and locked, so that the two support frames remain straight and horizontal, and the prefabricated wall panels will not shift. The support frames can be supported according to the splicing length of the prefabricated wall panels, and then the support frames are fixed to the ground by inserting fixing pins through the through holes on both sides. In this way, all the support frames can be fixed by 4 fixing pins. When disassembling, the disassembly can be completed by pressing the unlocking mechanism quickly. Compared with the prior art, the stability is better, and the installation and disassembly are more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The utility model is a three-dimensional schematic diagram of a prefabricated wall panel which is easy to install.

[0032] Figure 2 The utility model is a structural schematic diagram of a prefabricated wall panel which is easy to install.

[0033] Figure 3 The utility model is a three-dimensional schematic diagram of a steel frame which is easy to install.

[0034] Figure 4 It is a side cross-sectional schematic diagram of a prefabricated wall panel that is easy to install according to the utility model.

[0035] Figure 5 It is a schematic diagram of the main cross-section of a support frame of a prefabricated wall panel that is easy to install in the utility model;

[0036] Figure 6 It is an enlarged view of A of a prefabricated wall panel that is easy to install in the utility model.

[0037] As shown in the figure: 1. Prefabricated wall panel; 2. Fixed steel bars; 3. Fixing mechanism; 3.1. Steel frame; 3.2. Slot; 3.3. Through hole one; 3.4. Bolt; 3.5. Threaded hole; 3.6. Grouting hole one; 3.7. Grouting hole two; 4. Support frame; 5. Card plate; 6. Movable bin; 7. Locking mechanism; 7.1. Shaft rod; 7.2. Slider; 7.3. Spring one; 7.4. Connecting rod; 7.5. Card rod; 8. Card slot; 9. Unlocking mechanism; 9.1. Through hole three; 9.2. Press rod; 9.3. Press block; 9.4. Spring two; 10. Through hole two; 11. Fixing pin. DETAILED DESCRIPTION

[0038] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0039] Combined with Figure 1 The utility model is provided with a prefabricated wall panel 1, which is the height of a one-story house. A plurality of evenly distributed fixed steel bars 2 are arranged at the lower part of the prefabricated wall panel 1, which are used to be placed in the gaps reserved on the ground and poured with cement mortar for fixing. The number of the fixed steel bars 2 is two rows, and the number of each row is 8.

[0040] Combined with Figure 2 With attached Figure 3The utility model is provided with fixing mechanisms 3 on both sides of the prefabricated wall panel 1, including a steel frame 3.1, a slot 3.2, a through hole 1 3.3, a bolt 3.4, a threaded hole 3.5, a grouting hole 1 3.6, and a grouting hole 2 3.7. One side of the prefabricated wall panel 1 is fixedly connected with a plurality of uniformly distributed steel frames 3.1, the steel frame 3.1 is made of stainless steel and is U-shaped, and a slot 3.2 for use with the steel frame 3.1 is provided at the other side of the prefabricated wall panel 1 corresponding to the steel frame 3.1, so that the steel frame 3.1 of one prefabricated wall panel 1 can be plugged into the slot 3.2 of another prefabricated wall panel 1, a through hole 1 3.3 is provided in the middle of the front and rear sides of the steel frame 3.1, so that the bolt 3.4 can pass through it, and threaded holes 3.5 are provided at the front and rear ends of the corresponding slots 3.2 inside the prefabricated wall panel 1, and the slots 3.2 are connected to the steel frame 3.1. The slot 3.2 is connected, so that the bolt 3.4 can pass through the threaded hole 3.5 and the through hole 1 3.3 to fix the steel frame 3.1 and the slot 3.2 together. A grouting hole 1 3.6 is provided at the upper end of one side of the front part of the prefabricated wall panel 1, and a grouting hole 2 3.7 is provided in the middle of one side of the prefabricated wall panel 1. The grouting hole 2 3.7 is connected with the slot 3.2, and the upper end is connected with the grouting hole 1 3.6. Cement mortar is injected through the grouting hole 1 3.6. The cement mortar flows downward through the grouting hole 2 3.7 to fill the inside of the slot 3.2 of each layer respectively, so that the steel frame 3.1 is fixed in the slot 3.2, and then flows out through the outlet of the grouting hole 2 3.7 to fill the reserved gap between the fixed steel bar 2 and the ground, so that the prefabricated wall panel 1 is firmly on the ground, and grouting molding can be achieved once, avoiding workers from pouring multiple times.

[0041] Combined with Figure 4 With attached Figure 5The prefabricated wall panel 1 is provided with an L-shaped support frame 4 at the lower end of the front side and the lower end of the rear side, and is symmetrically arranged to support the prefabricated wall panel 1 to prevent the prefabricated wall panel 1 from tipping over due to the undried cement. The upper end of one side of the support frame 4 is fixedly connected to the card plate 5, and a card slot 8 used in conjunction with the card plate 5 is provided on the side of the support frame 4 away from the card plate 5, so that the card plate 5 of one support frame 4 can be clipped into the card slot 8 of another support frame 4. A movable bin 6 is provided inside the card plate 5, and a locking mechanism 7 is provided inside, including a shaft rod 7.1, a slider 7.2, a spring 7.3, a connecting rod 7.4, and a card rod 7.5. A shaft rod 7.1 is horizontally arranged in the middle of the movable bin 6, and both ends of the shaft rod 7.1 are sleeved There is a slider 7.2, and springs 7.3 are sleeved at both ends of the shaft rod 7.1 and are clamped between the slider 7.2 and the side wall of the movable bin 6 to provide a reset elastic force. The upper and lower ends of the front side of the slider 7.2 are rotatably connected to connecting rods 7.4, and the left and right connecting rods 7.4 are close to each other at one end away from the shaft rod 7.1 and are rotatably connected to a clamping rod 7.5. The clamping rod 7.5 runs through the upper and lower sides of the clamping plate 5, and the ends of the clamping rods 7.5 away from each other are set as inclined surfaces to facilitate sliding into the clamping groove 8. When the upper clamping rod 7.5 is pressed, the connecting rods 7.4 on both sides of the upper part will drive the slider 7.2 to move to both sides, thereby driving the lower clamping rod 7.5 to be retracted into the movable bin 6. After the external force disappears, the clamping rod 7.5 will pop out of the movable bin 6 under the action of the spring 7.3.

[0042] To realize the quick unlocking function, the utility model is provided with an unlocking mechanism 9 inside the card slot 8, including a through hole three 9.1, a pressing rod 9.2, and a pressing block 9.3. A through hole three 9.1 is opened at the upper and lower parts of the card slot 8, and a pressing rod 9.2 is inserted at the upper end of the upper through hole three 9.1, and a pressing block 9.3 is fixedly connected to the upper end of the pressing rod 9.2. The spring two 9.4 is sleeved on the outside of the pressing rod 9.2 and clamped between the pressing block 9.3 and the support frame 4. When installing, the card plate 5 is pushed to move into the card slot 8. When the card rod 7.5 moves to the through hole three 9.1, the card rod 7.5 pops out of the active bin 6 under the action of the spring one 7.3 and is clamped in the through hole three 9.1 to fix the card plate 5. When unlocking, it only needs to press down the pressing block 9.3 to push the card rod 7.5 back into the active bin 6 through the pressing rod 9.2 to remove the other support frame 4.

[0043] Through holes 10 are provided at both ends of the lower part of the support frame 4, a fixing pin 11 is inserted into the through hole 10 on one side of the support frame 4 to fix the support frame 4 on the ground, and then a fixing pin 11 is inserted into the through hole 10 on the other side of the support frame 4 according to the splicing length of the support frame 4 to fix the support frame 4.

[0044] When the utility model is implemented, Figure 1As shown, a prefabricated wall panel 1 is placed at the installation location, and the fixing steel bars 2 are placed in the reserved gap on the ground. Another prefabricated wall panel 1 is moved and inserted into the slot 3.2 of the first prefabricated wall panel 1 through the steel frame 3.1, and the two prefabricated wall panels 1 are fixed by bolts 3.4 through the through holes 1 3.3 and the threaded holes 3.5. Cement mortar is poured into the grouting hole 1 3.6 and flows through the grouting hole 2 3.7 so that the gap between the slot 3.2 and the ground is filled with mortar, making the connection of the prefabricated wall panel 1 more stable. At the same time, in order to prevent the wall from collapsing due to the cement not drying, support frames 4 are prevented on both sides of the lower end of the prefabricated wall panel 1, and the support frames 4 are spliced ​​by the locking mechanism 7 according to the splicing length of the prefabricated wall panel 1, and then the support frames 4 are fixed to the ground by the fixing pins 11. After the cement is completely dried, the fixing pins 11 are removed and the pressing block 9.3 is pressed to release the connection between the support frames 4 through the unlocking mechanism 9 and remove them.

[0045] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A prefabricated wall panel that is easy to install, characterized in that: include: A prefabricated wall panel (1), wherein a plurality of evenly distributed fixed steel bars (2) are arranged at the lower part of the prefabricated wall panel (1); A fixing mechanism (3), the fixing mechanism (3) being arranged on both sides of the prefabricated wall panel (1), comprising a steel frame (3.1), a slot (3.2), a through hole (3.3), a bolt (3.4), a threaded hole (3.5), a grouting hole (3.6), and a grouting hole (3.7); one side of the prefabricated wall panel (1) is fixedly connected to a plurality of evenly distributed steel frames (3.1); a slot (3.2) for use with the steel frame (3.1) is provided at the other side of the prefabricated wall panel (1) at a position corresponding to the steel frame (3.1); the through hole (3.3) ) is opened in the middle of the front and rear sides of the steel frame (3.1), the bolt (3.4) is inserted into the through hole one (3.3), the threaded hole (3.5) is opened in the front and rear ends of the corresponding slot (3.2) inside the prefabricated wall panel (1), and is connected to the slot (3.2), the grouting hole one (3.6) is opened at the upper end of one side of the front part of the prefabricated wall panel (1), the grouting hole two (3.7) is opened in the middle of one side of the prefabricated wall panel (1), the grouting hole two (3.7) is connected to the slot (3.2), and the upper end is connected to the grouting hole one (3.6); Support frames (4), the support frames (4) being arranged at the lower ends of the front side and the rear side of the prefabricated wall panel (1) and being arranged symmetrically; A card plate (5), wherein the card plate (5) is fixedly connected to an upper end of one side of the support frame (4); A movable bin (6), wherein the movable bin (6) is disposed inside the cardboard (5); A locking mechanism (7), wherein the locking mechanism (7) is arranged inside the movable bin (6); A card slot (8), wherein the support frame (4) is provided with a card slot (8) on a side away from the card plate (5) and used in conjunction with the card plate (5); An unlocking mechanism (9), wherein the unlocking mechanism (9) is arranged inside the card slot (8); A second through hole (10), wherein the second through hole (10) is provided at two ends of the lower part of the support frame (4); A fixing pin (11) is inserted into the second through hole (10) on one side.

2. A prefabricated wall panel that is easy to install according to claim 1, characterized in that: The locking mechanism (7) comprises: A shaft rod (7.1), the shaft rod (7.1) being arranged in the middle of the movable bin (6); A slider (7.2), wherein the slider (7.2) is sleeved on both ends of the shaft rod (7.1); Spring 1 (7.3), wherein the spring 1 (7.3) is sleeved on both ends of the shaft rod (7.1) and clamped between the slide block (7.2) and the side wall of the movable bin (6).

3. A prefabricated wall panel that is easy to install according to claim 2, characterized in that: The upper and lower ends of the front side of the slider (7.2) are rotatably connected to a connecting rod (7.4), and the ends of the connecting rod (7.4) away from the shaft rod (7.1) are close to each other and rotatably connected to a clamping rod (7.5), and the clamping rod (7.5) passes through the upper and lower sides of the clamping plate (5).

4. The prefabricated wall panel that is easy to install according to claim 1, characterized in that: The unlocking mechanism (9) comprises: A third through hole (9.1), wherein the third through hole (9.1) is provided at the upper and lower parts of the card slot (8); A pressing rod (9.2), the pressing rod (9.2) being inserted into the upper end of the upper through hole three (9.1); A pressing block (9.3), wherein the pressing block (9.3) is arranged at the upper end of the pressing rod (9.2); Spring 2 (9.4), wherein the spring 2 (9.4) is sleeved on the outside of the pressing rod (9.2).

5. The prefabricated wall panel that is easy to install according to claim 3, characterized in that: One end of the clamping rod (7.5) that is away from each other is arranged as an inclined surface.

Citation Information

Patent Citations

  • Prefabricated wallboard convenient to disassemble and assemble

    CN212582959U