Water distribution disc for spraying system of heading machine

By designing an adjustable joint structure in the water distribution tray of the boring machine spray system, the problem that traditional water distribution trays cannot flexibly adjust the water flow is solved, and flexible control of the spray rate and efficient utilization of water resources are achieved.

CN222949852UActive Publication Date: 2025-06-06JILIN TAIJIA MINING EQUIP CO LTD
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Patent Information

Application Number
CN202422352540.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-06-06
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The water hole diameter of the water distribution tray of the traditional boring machine spray system is fixed, and the water distribution flow cannot be flexibly adjusted, making it difficult to meet the spray needs under different working conditions, resulting in the inability to provide sufficient water or waste of water resources in some cases.

Method used

A water distribution plate for a boring machine spray system is designed. By installing multiple guide rods and moving blocks in the joint hole and with adjustment components, the bevel gear and threaded rod can be rotated through the knob, and the plug is moved to increase or decrease the water inlet of the connecting hole, thereby controlling the water flow rate and spray rate.

Benefits of technology

It realizes flexible regulation of the spray rate of the spray system, and can adjust the water flow rate according to different working conditions to meet diverse spray needs and avoid waste of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water distribution disc for a spraying system of a heading machine, which comprises a water distribution disc body, a joint hole and a connecting hole communicated with the joint hole are arranged on one side of the water distribution disc body, a sealing ring is mounted in an inner cavity of the joint hole, a joint abutted against the sealing ring is arranged in the joint hole, a plurality of guide rods are mounted in the inner cavity of the joint hole, and the guide rods are connected with the joint hole. Moving blocks are installed on the outer sides of the guide rods in a sliding and penetrating mode, plugs are installed among the multiple moving blocks, and an adjusting assembly used for driving the plugs to move is installed on one side of the connector hole. The connector is used for introducing water into the connecting hole, the plug is driven by the adjusting assembly to move, so that the moving block slides on the outer side of the guide rod, the water inlet of the connecting hole can be enlarged or reduced by moving the plug, and therefore the water flow speed is controlled, and the spraying speed of a spraying system is adjusted and controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel boring machine spray systems, in particular to a water distribution tray for a tunnel boring machine spray system. Background Art

[0002] During the operation of the tunnel boring machine, the spray system plays a vital role in dust reduction, cooling and improving the working environment. The water distribution plate is a key component in the spray system, and its performance directly affects the spray effect.

[0003] The water hole diameter of the traditional water distribution tray of the tunnel boring machine spray system is usually fixed, which leads to many problems in practical applications. When the tunnel boring machine faces different working conditions, such as changes in tunneling speed, rock hardness, dust concentration, etc., the water distribution tray with a fixed aperture cannot flexibly adjust the water distribution flow rate and is difficult to meet the diverse spraying needs. In a complex tunneling environment, sometimes a larger spray flow rate is required to quickly reduce dust and cool, and the water distribution tray with a fixed aperture may not be able to provide enough water; sometimes only a smaller spray flow rate is needed to save water resources, and the water distribution tray with a fixed aperture may cause a waste of water resources. For this reason, we propose a water distribution tray for the tunnel boring machine spray system. Utility Model Content

[0004] The utility model aims to provide a water distribution tray for a spray system of a roadheader to solve the problems raised by the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water distribution plate for a spray system of a roadheader, comprising a water distribution plate body, a joint hole and a connecting hole connected to the joint hole are opened on one side of the water distribution plate body, a sealing ring is installed in the inner cavity of the joint hole, and a joint that contacts the sealing ring is arranged in the joint hole;

[0006] A plurality of guide rods are installed in the inner cavity of the joint hole, a moving block is installed on the outer side of the guide rod so as to slide through the guide rod, a plug is installed between the moving blocks, and an adjusting component for driving the plug to move is installed on one side of the joint hole.

[0007] Preferably, the joint is fixed to the outer side of the water distribution tray body by bolts.

[0008] Preferably, the sealing ring is bonded to one side of the inside of the joint hole, and the sealing ring is made of rubber material.

[0009] Preferably, the adjustment component includes a mounting plate, which is mounted on the inner wall of the joint hole, and a threaded rod is rotatably mounted on one side of the mounting plate, and the thread of the threaded rod passes through a plug, and a first bevel gear is fixedly mounted on the outside of the threaded rod. The adjustment component also includes a control component that movably passes through the joint hole, and the control component is meshed with the first bevel gear.

[0010] Preferably, the control assembly includes a rotating rod, which movably passes through the joint hole, a second bevel gear is installed at one end of the rotating rod, the second bevel gear is meshed with the first bevel gear, and a knob is fixedly installed at one end of the second bevel gear.

[0011] Preferably, a rotation seal is formed between the rotating rod and the joint hole.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The tunnel boring machine spray system uses a water distribution plate. Turning the knob drives the rotating rod and the second bevel gear to rotate. The second bevel gear drives the first bevel gear to rotate, thereby driving the threaded rod to rotate. The threaded rod drives the plug to move, so that the moving block slides on the outside of the guide rod. The movement of the plug can increase or decrease the water inlet of the connecting hole, thereby controlling the water flow speed and further adjusting the spray rate of the spray system.

[0014] 2. The water distribution plate is used for the spray system of the tunnel boring machine. When in use, the joint is inserted into the joint hole and connected to the connecting hole. The joint is fixed between the water distribution plate body by bolts, and the connecting hole squeezes the sealing ring to achieve sealing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the enlarged structure of A of the utility model.

[0018] In the figure: 1. water distribution plate body; 2. joint hole; 3. connection hole; 4. joint; 5. sealing ring; 6. guide rod; 7. moving block; 8. plug; 9. mounting plate; 10. threaded rod; 11. first bevel gear; 12. rotating rod; 13. second bevel gear; 14. knob. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1

[0021] Please refer to Figure 1-3As shown, the utility model provides a water distribution plate for a spray system of a tunnel boring machine, comprising a water distribution plate body 1, a joint hole 2 and a connecting hole 3 connected to the joint hole 2 are opened on one side of the water distribution plate body 1, a sealing ring 5 is installed in the inner cavity of the joint hole 2, a joint 4 that contacts the sealing ring 5 is arranged in the joint hole 2, and the joint 4 is fixed to the outer side of the water distribution plate body 1 by bolts;

[0022] A plurality of guide rods 6 are installed in the inner cavity of the joint hole 2, a moving block 7 is installed to slide through the outer side of the guide rod 6, a plug 8 is installed between the plurality of moving blocks 7, and an adjustment component for driving the plug 8 to move is installed on one side of the joint hole 2.

[0023] Specifically, the connector 4 is used to pass water into the connecting hole 3, and the plug 8 is driven to move through the adjusting component, so that the moving block 7 slides on the outside of the guide rod 6. The movement of the plug 8 can increase or decrease the water inlet of the connecting hole 3, thereby controlling the water flow speed and further regulating the spray rate of the spray system.

[0024] Wherein: the sealing ring 5 is bonded to one side of the inside of the joint hole 2 , and the sealing ring 5 is made of rubber material. The sealing ring 5 made of rubber material is used to seal the gap between the joint hole 2 and the connecting hole 3 .

[0025] Wherein: the adjusting component includes a mounting plate 9, the mounting plate 9 is mounted on the inner wall of the joint hole 2, a threaded rod 10 is rotatably mounted on one side of the mounting plate 9, the threaded rod 10 threadably penetrates the plug 8, and a first bevel gear 11 is fixedly mounted on the outer side of the threaded rod 10, the adjusting component also includes a control component that movably penetrates the joint hole 2, the control component is meshed with the first bevel gear 11, the control component includes a rotating rod 12, the rotating rod 12 movably penetrates the joint hole 2, a second bevel gear 13 is mounted on one end of the rotating rod 12, the second bevel gear 13 is meshed with the first bevel gear 11, a knob 14 is fixedly mounted on one end of the second bevel gear 13, a rotation seal is rotatably formed between the rotating rod 12 and the joint hole 2, rotating the knob 14 drives the rotating rod 12 and the second bevel gear 13 to rotate, the second bevel gear 13 drives the first bevel gear 11 to rotate, thereby driving the threaded rod 10 to rotate, and the threaded rod 10 drives the plug 8 to move.

[0026] Working principle: The utility model is a water distribution plate for a spray system of a tunnel boring machine. When in use, the joint 4 is inserted into the joint hole 2 and connected to the connection hole 3. The joint 4 is fixed between the water distribution plate body 1 by bolts, and the connection hole 3 squeezes the sealing ring 5 to achieve sealing;

[0027] Turning the knob 14 drives the rotating rod 12 and the second bevel gear 13 to rotate, and the second bevel gear 13 drives the first bevel gear 11 to rotate, thereby driving the threaded rod 10 to rotate, and the threaded rod 10 drives the plug 8 to move, so that the moving block 7 slides on the outside of the guide rod 6. The movement of the plug 8 can increase or decrease the water inlet of the connecting hole 3, thereby controlling the water flow speed, and then regulating the spray rate of the spray system.

[0028] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A water distribution plate for a roadheader spray system, comprising a water distribution plate body (1), characterized in that: A joint hole (2) and a connection hole (3) connected to the joint hole (2) are provided on one side of the water distribution plate body (1); a sealing ring (5) is installed in the inner cavity of the joint hole (2); and a joint (4) is provided in the joint hole (2) and contacts the sealing ring (5); A plurality of guide rods (6) are installed in the inner cavity of the joint hole (2), a moving block (7) is installed on the outer side of the guide rod (6) so as to slide through the guide rod, a plug (8) is installed between the plurality of moving blocks (7), and an adjustment component for driving the plug (8) to move is installed on one side of the joint hole (2).

2. A water distribution tray for a roadheader spray system according to claim 1, characterized in that: The joint (4) is fixed to the outer side of the water distribution plate body (1) by means of bolts.

3. The water distribution tray for a roadheader spray system according to claim 1, characterized in that: The sealing ring (5) is bonded to one side of the inside of the joint hole (2), and the sealing ring (5) is made of rubber material.

4. The water distribution tray for a roadheader spray system according to claim 1, characterized in that: The adjustment component comprises a mounting plate (9), the mounting plate (9) being mounted on the inner wall of the joint hole (2), a threaded rod (10) being rotatably mounted on one side of the mounting plate (9), the threaded rod (10) threadably passing through the plug (8), a first bevel gear (11) being fixedly mounted on the outer side of the threaded rod (10), and the adjustment component further comprises a control component movably passing through the joint hole (2), the control component being meshed with the first bevel gear (11).

5. A water distribution tray for a roadheader spray system according to claim 4, characterized in that: The control assembly comprises a rotating rod (12), the rotating rod (12) movably passes through the joint hole (2), a second bevel gear (13) is mounted on one end of the rotating rod (12), the second bevel gear (13) is meshed with the first bevel gear (11), and a knob (14) is fixedly mounted on one end of the second bevel gear (13).

6. A water distribution tray for a roadheader spray system according to claim 5, characterized in that: A rotation seal is formed between the rotating rod (12) and the joint hole (2).