Ultrasonic bubble cleaning device applied to photosensitive resin wax mold shell
By using an ultrasonic bubble cleaning device on the photosensitive resin wax mold shell, the ash is removed by ultrasonic vibration and bubble impact, and the ash is precipitated through the filter device, the problem of difficulty in completely removing ash in the prior art is solved and the quality of metal parts is improved.
Patent Information
- Application Number
- CN202421773540.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The remaining ash after the calcination of the existing photosensitive resin wax mold shell is difficult to completely remove, especially in the mold shell with complex structures. High-pressure air and solvent cleaning methods cannot effectively remove the ash in deep and narrow areas, resulting in the impact of the quality of metal parts.
An ultrasonic bubble cleaning device is designed to generate vibration using an ultrasonic transducer, and a tiny bubble is generated in combination with a bubble generator. The ash is vibrated from the mold shell surface layer through ultrasonic vibration and bubble impact, and the ash is precipitated through a filter device, solving the problem of difficulty in cleaning agglomerated ash and interlayer ash.
Effectively remove the ash in the photosensitive resin wax mold shell, improve the quality of metal parts, and solve the problem of deep and narrow ash that cannot be effectively cleaned by high-pressure gas and solvent cleaning methods.
Smart Images

Figure CN222957062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photosensitive resin processing, in particular to an ultrasonic bubble cleaning device applied to a photosensitive resin wax mold shell. Background Art
[0002] The existing photosensitive resin wax mold shell will have residual ash after baking, and the ash will adhere to the surface of the shell in the form of white powder particles. The residual ash of the photosensitive resin is inorganic. When pouring molten metal, the temperature of the molten metal can reach above 1200℃. The high temperature will gasify the ash to form small bubbles, and then form pitting on the surface after the metal cools and solidifies. Some of the ash that cannot be completely gasified will become impurities inside the metal, affecting the quality of the parts.
[0003] Therefore, the ash needs to be removed to avoid affecting the quality of the parts. However, the current method of cleaning the photosensitive resin wax mold shell after baking is generally to inject high-pressure air into the mold shell, blow the ash to float, and then pour it out by inversion; or to inject a solvent (such as clean water) into the mold shell, shake it, pour out the clean water, and pour out the ash mixed with the solvent along with the solvent. However, high-pressure air is only suitable for mold shells with simple structures. Due to aerodynamic problems, high-pressure air cannot blow the ash in deep layers and narrow locations of mold shells with complex structures. Since the ash is mostly micron-scale dust, it is easy to agglomerate after meeting the solvent. If it adheres to the surface of the mold shell, it is more difficult to clean. Therefore, we propose an ultrasonic bubble cleaning device for photosensitive resin wax mold shells. Utility Model Content
[0004] The purpose of the utility model is to improve and innovate the shortcomings and problems existing in the background technology, and to provide an ultrasonic bubble cleaning device applied to a photosensitive resin wax mold shell.
[0005] An ultrasonic bubble cleaning device for a photosensitive resin wax mold shell comprises a cleaning tank, an ultrasonic transducer is mounted on the bottom wall of the cleaning tank, the ultrasonic transducer is connected to an ultrasonic generator, a bubble generating device is also arranged inside the cleaning tank, the bubble generating device comprises an air supply pipe, an air inlet end of the air supply pipe is connected to an external gas power source, the air supply pipe is connected to a base at intervals, the base is provided with small holes, a mesh plate is arranged above the air supply pipe, a photosensitive resin wax mold shell corresponding to the base is fixed on the mesh plate.
[0006] A further solution is that a hollow portion is opened on the mesh plate, and the hollow portion is used for the pouring cup on the photosensitive resin wax mold shell to pass through. The upper surface of the mesh plate is abutted against the lower surface of the photosensitive resin wax mold shell, and the upper surface of the photosensitive resin wax mold shell is abutted against the top plate, and the top plate is installed on the telescopic end of the electric telescopic rod.
[0007] A further solution is that a liquid return pipe is fixedly connected to the bottom of the side wall of the cleaning tank, the other end of the liquid return pipe is connected to the upper part of the side wall of the cleaning tank, and a filtering device and a chemical pump are arranged in the middle of the liquid return pipe.
[0008] A further solution is that the filtering device includes a fixed cylinder, the fixed cylinder is arranged on the liquid return pipe, the inner wall of the fixed cylinder is threadedly connected with a fixed block, a filter mesh cylinder is installed on the fixed block, the end of the filter mesh cylinder far away from the fixed block is height-connected with a top cover, a sealing ring is sleeved on the top cover, the sealing ring abuts against the pipe wall of the liquid return pipe, a liquid inlet is arranged on the side wall of the fixed cylinder, and a liquid outlet is arranged in the middle of the top wall of the fixed cylinder.
[0009] A further solution is that the lower surface of the fixed block is fixedly connected with a base, the upper surface of the base abuts against the bottom wall of the fixed cylinder, and anti-slip lines are arranged on the outer surface of the base.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: (1) The present utility model generates vibrations through an ultrasonic transducer, and the vibrations are transmitted to the inside of the mold shell. In cooperation with the tiny bubbles generated by the bubble generating device, the solvent inside the mold shell boils, which is convenient for vibrating the ash from the surface layer of the mold shell; the power brought by the ultrasonic vibration and the impact of the bubbles can disperse and dissolve all the ash in the solvent, thus solving the problem that the current high-pressure gas blowing method and solvent cleaning method cannot effectively solve the problem of difficult cleaning of agglomerated ash and interlayer ash;
[0011] (2) The present utility model filters the ash in the solvent through the filtering device, and the filtered solvent returns to the cleaning tank through the liquid return pipe; in addition, the fixed block is detachably connected to the fixed cylinder, which facilitates the cleaning and replacement of the filter mesh cylinder, and is conducive to the recycling of the filtering device. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 It is a schematic structural diagram of an ultrasonic bubble cleaning device applied to a photosensitive resin wax mold shell provided by an embodiment of the present utility model;
[0014] Figure 2 It is a schematic internal structure diagram of the filtering device provided by an embodiment of the present utility model;
[0015] Figure 3 It is a schematic upper surface structure diagram of the base provided by an embodiment of the present utility model.
[0016] Reference numerals: cleaning tank 1, ultrasonic generator 2, ultrasonic transducer 3, filtering device 4, return pipe 5, chemical pump 6, air compressor 7, motor 8, linkage device 9, air supply pipe 10, base 11, small holes 111, photosensitive resin wax mold shell 12, pouring cup 13, mesh plate 14, hollowed-out part 141, top plate 15, support plate 16, electric telescopic rod 17, base 401, fixing block 402, filter mesh cylinder 403, top cover 404, sealing ring 405, fixing cylinder 406. Detailed implementation manners
[0017] In order to make the objectives, features, and advantages of the present utility model more obvious and understandable, the following provides a detailed description of the specific implementation manners of the present utility model with reference to the accompanying drawings.
[0018] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be a middle element at the same time.
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific implementation manners and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0020] Please refer to Figures 1 - 3 , the present utility model provides an ultrasonic bubble cleaning device applied to a photosensitive resin wax mold shell, including a cleaning tank 1. The upper end of the cleaning tank 1 is open, facilitating the addition of a solvent into the cleaning tank 1. A support plate 16 is installed on the side wall of the cleaning tank 1. The support plate 16 is L-shaped. An electric telescopic rod 17 is installed at the upper end of the support plate 16. The telescopic end of the electric telescopic rod 17 is fixedly connected to a top plate 15. The electric telescopic rod 17 is used to drive the top plate 15 to move up and down.
[0021] A mesh plate 14 is installed inside the cleaning tank 1, and the mesh plate 14 does not hinder the passage of the solvent. A hollowed-out portion 141 is formed on the mesh plate 14, and the hollowed-out portion 141 is used for the sprue cup 13 on the photosensitive resin wax mold shell 12 to pass through. The upper surface of the mesh plate 14 abuts against the lower surface of the photosensitive resin wax mold shell 12, and the upper surface of the photosensitive resin wax mold shell 12 abuts against the top plate 15, so as to fix the photosensitive resin wax mold shell 12 on the mesh plate 14. Therefore, for photosensitive resin wax mold shells 12 of different sizes, the height position of the top plate 15 is adjusted by the electric telescopic rod 17, which is convenient to adjust the distance between the top plate 15 and the mesh plate 14 to adapt to the size of the photosensitive resin wax mold shell 12, so as to conveniently fix photosensitive resin wax mold shells 12 of different sizes on the mesh plate 14, and at the same time make the bottom end of the sprue cup 13 open, facilitating the normal flow of the solvent inside the photosensitive resin wax mold shell 12.
[0022] An ultrasonic transducer 3 is installed on the inner bottom wall of the cleaning tank 1. The ultrasonic transducer 3 is connected to an ultrasonic generator 2, and the number of the ultrasonic transducer 3 and the ultrasonic generator 2 can be set to be multiple. The ultrasonic generator 2 cooperates with the ultrasonic transducer 3 to generate ultrasonic waves. A bubble generating device is arranged inside the cleaning tank 1; wherein, the bubble generating device includes an air supply pipe 10, the air inlet end of the air supply pipe 10 is connected to an external gas power source, and the number of the air supply pipes 10 can be set to be multiple, and the central axes of the multiple air supply pipes 10 are parallel to each other. The air supply pipe 10 is connected with a base 11 at intervals, the position of the base 11 corresponds to that of the sprue cup 13, the inside of the base 11 is hollowed out, the inside of the base 11 is communicated with the air supply pipe 10, and a small hole 111 is formed on the base 11. The high-pressure gas generated by the gas power source enters the base 11 through the air supply pipe 10 and is discharged into the solvent through the small hole 111 to act on the solvent to generate tiny bubbles. The generated tiny bubbles boil the solvent inside the mold shell, and cooperate with the ultrasonic vibration to conveniently vibrate the ash from the surface layer of the mold shell; through the power brought by the ultrasonic vibration and the impact of the bubbles, the ash can be completely dispersed and dissolved in the solvent, thus solving the problem that the current high-pressure gas blowing method and the solvent cleaning method cannot effectively solve the problem of difficult cleaning of agglomerated ash and interlayer ash.
[0023] In this embodiment, the gas power source is provided by an air compressor 7, and the gas power source is compressed air; of course, the gas power source can also be other high-pressure gases, and the present application does not make specific limitations. The air compressor 7 is connected to an electric motor 8 through a linkage device 9.
[0024] A liquid return pipe 5 is fixedly connected to the bottom of the side wall of the cleaning tank 1, the other end of the liquid return pipe 5 is connected to the upper part of the side wall of the cleaning tank 1, and a filtering device 4 and a chemical pump 6 are arranged in the middle of the liquid return pipe 5. The filtering device 4 is used for filtering the ash in the solvent, and the filtered solvent returns to the cleaning tank 1 through the liquid return pipe 5.
[0025] The filtering device 4 includes a fixed cylinder 406 which is arranged on the liquid return pipe 5. A fixed block 402 is threadedly connected to the inner wall of the fixed cylinder 406. The lower surface of the fixed block 402 is fixedly connected to a base 401. The upper surface of the base 401 abuts against the bottom wall of the fixed cylinder 406, and the outer surface of the base 401 is provided with anti-slip patterns. A filter mesh cylinder 403 is mounted on the upper surface of the fixed block 402. Since the fixed block 402 can be threadedly connected to the fixed cylinder 406, it is convenient to clean and replace the filter mesh cylinder 403, which is beneficial to the repeated use of the filtering device 4. A liquid inlet is provided on the side wall of the fixed cylinder 406, and a liquid outlet is provided in the middle of the top wall of the fixed cylinder 406. One end of the filter mesh cylinder 403 away from the fixed block 402 is hermetically connected to a top cover 404. A sealing ring 405 is sleeved on the top cover 404, and the sealing ring 405 abuts against the pipe wall of the liquid return pipe 5, playing a sealing role, so that the returned liquid can only enter the inside of the filter mesh cylinder 403 first and then return to the cleaning tank 1 through the liquid return pipe 5.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example.
[0028] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all embodiments. The mention of "embodiments" in this text means that the specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase appears in various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art can explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application. Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. An ultrasonic bubble cleaning device for photosensitive resin wax mold shell, comprising a cleaning tank (1), characterized in that: An ultrasonic transducer (3) is installed on the inner bottom wall of the cleaning pool (1), and the ultrasonic transducer (3) is connected to an ultrasonic generator (2). A bubble generating device is also arranged inside the cleaning pool (1), and the bubble generating device comprises an air supply pipe (10), the air inlet end of the air supply pipe (10) is connected to an external gas power source, the air supply pipe (10) is connected to a base (11) at intervals, and a small hole (111) is opened on the base (11), and a mesh plate (14) is arranged above the air supply pipe (10), and a photosensitive resin wax mold shell (12) corresponding to the base (11) is fixed on the mesh plate (14).
2. The ultrasonic bubble cleaning device for photosensitive resin wax mold shell according to claim 1, characterized in that: The mesh plate (14) is provided with a hollow portion (141), the hollow portion (141) being used for the pouring cup (13) on the photosensitive resin wax mold shell (12) to pass through, the upper surface of the mesh plate (14) abuts against the lower surface of the photosensitive resin wax mold shell (12), the upper surface of the photosensitive resin wax mold shell (12) abuts against the top plate (15), and the top plate (15) is mounted on the telescopic end of the electric telescopic rod (17).
3. The ultrasonic bubble cleaning device for photosensitive resin wax mold shell according to claim 1, characterized in that: A liquid return pipe (5) is fixedly connected to the bottom of the side wall of the cleaning tank (1), the other end of the liquid return pipe (5) is connected to the upper part of the side wall of the cleaning tank (1), and a filtering device (4) and a chemical pump (6) are arranged in the middle of the liquid return pipe (5).
4. The ultrasonic bubble cleaning device for photosensitive resin wax mold shell according to claim 3, characterized in that: The filtering device (4) comprises a fixed cylinder (406), the fixed cylinder (406) being arranged on the liquid return pipe (5), the inner wall of the fixed cylinder (406) being threadedly connected to a fixed block (402), a filter screen cylinder (403) being mounted on the fixed block (402), an end of the filter screen cylinder (403) being highly connected to a top cover (404) at a distance from the fixed block (402), a sealing ring (405) being sleeved on the top cover (404), the sealing ring (405) being in contact with the wall of the liquid return pipe (5), a liquid inlet being arranged on the side wall of the fixed cylinder (406), and a liquid outlet being arranged in the middle of the top wall of the fixed cylinder (406).
5. The ultrasonic bubble cleaning device for photosensitive resin wax mold shell according to claim 4, characterized in that: The lower surface of the fixing block (402) is fixedly connected to a base (401), the upper surface of the base (401) abuts against the bottom wall of the fixing cylinder (406), and the outer surface of the base (401) is provided with anti-slip grooves.