Storage-visualized battery panel turnover box

By adopting RFID technology in the panel turnover box, automated panel counting and updating are achieved, the problem of low manual labeling efficiency in the existing technology is solved, and management efficiency and data accuracy are improved.

CN222960321UActive Publication Date: 2025-06-10TAICANG FUYU PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422299815.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-10
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing panel turnover boxes rely on manual operations to mark the number of panels during storage, resulting in low inventory efficiency, confusing marking or wrong marking, affecting management efficiency.

Method used

Design a storage visual panel turnover box, using RFID technology, to achieve automated panel counting and updating by setting RFID tags at the bottom of the panel placement, combining RFID readers, controllers and displays.

Benefits of technology

The automated number counting of panels is realized, reducing the possibility of human errors, improving data accuracy and management efficiency, and is suitable for application scenarios where precise control of the number of panels is required.

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Abstract

The utility model provides a storage-visualized battery panel turnover box which comprises a turnover box body, at least one bearing layer is arranged in the turnover box body, and the bearing layer is provided with a plurality of battery panel placing positions; the bottom of each cell panel placing position is provided with an RFID tag, the turnover box body is further provided with an RFID reader, a controller and a display screen, the RFID reader and the display screen are electrically connected with the controller, and the controller receives data from the RFID reader and updates the number of cell panels in the turnover box on the display screen. The counting function of the battery panels in the box body is achieved through the RFID technology, warehouse management personnel do not need to count the number of the battery panels one by one, accurate information can be obtained only by checking the display screen, and the management efficiency is greatly improved; the automatic counting mode reduces the possibility of human errors, improves the accuracy of data, and is suitable for application scenes where the number of the cell panels needs to be accurately controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic welding equipment, in particular to a battery panel turnover box with warehouse visualization. Background Art

[0002] The battery panel turnover box is used for batch handling and storage of battery panels. Its design structure is usually a square frame structure, which is beneficial for stacking and handling, and can also ensure the stability and load-bearing capacity of the box body. Inside its square frame, multiple receiving layers will be set for placing battery panels. These receiving layers can be fixed or adjustable to adapt to different sizes and quantities of battery panels.

[0003] Placing battery panels into the battery panel turnover box can be done manually or by an automated boxing system. The latter can complete the handling and boxing of battery panels faster and more accurately than the former, significantly improving production efficiency. After the battery panel turnover box is filled, the quantity of battery panels is usually marked outside the box for easy management and warehousing. When the battery panels in the turnover box are taken out or replenished, the marked quantity needs to be updated.

[0004] Currently, during the warehousing process of the battery panel turnover box, the marking method of the quantity of battery panels relies on manual operation, resulting in low inventory counting efficiency, chaotic marking or marking errors, which is not conducive to management.

[0005] Therefore, it is necessary to improve the existing technology. Content of the Utility Model

[0006] The utility model provides a battery panel turnover box with warehouse visualization to solve the above problems.

[0007] One technical solution adopted by the utility model is: to provide a battery panel turnover box with warehouse visualization, including: a turnover box body, at least one receiving layer is arranged in the turnover box body, and the receiving layer has a number of battery panel placement positions;

[0008] RFID tags are arranged at the bottom of each battery panel placement position. An RFID reader, a controller, and a display screen are also arranged on the turnover box body. The RFID reader and the display screen are both electrically connected to the controller. The controller receives data from the RFID reader and updates the quantity of battery panels in the turnover box on the display screen.

[0009] Furthermore, the RFID reader, the controller, and the display screen are integrated together. The display screen faces the outside of the box for warehouse management personnel to view. The RFID reader and the controller face the inside of the box and are provided with an openable maintenance port.

[0010] Furthermore, an internal power supply is integrated to provide power for the RFID reader, controller, and display screen, ensuring the continuous and stable operation of the system by regularly replacing the internal power supply.

[0011] Furthermore, a wireless communication module is integrated in the controller, enabling the controller to interact with the warehouse management system for remote monitoring and management.

[0012] Furthermore, a layer of conductive coating is applied to the inner wall of the turnover box, providing good electromagnetic shielding effect to ensure the transmission of RFID signals within the controlled range.

[0013] The beneficial effects of the battery panel turnover box for warehouse visualization of the present utility model are as follows:

[0014] 1. The RFID technology is adopted to realize the counting function of the battery panels inside the box. When the battery panels are placed in the box, the RFID tags at the bottom of the battery panel placement positions are activated. The RFID reader detects this change and transmits the data to the controller, which processes the data and updates the number of battery panels on the display screen.

[0015] 2. Warehouse management personnel do not need to count the number of battery panels one by one. They only need to check the display screen to obtain accurate information, greatly improving the management efficiency.

[0016] 3. The automated counting method reduces the possibility of human errors and improves the accuracy of data, being applicable to application scenarios that require precise control of the number of battery panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a perspective view of a battery panel turnover box for warehouse visualization according to the first embodiment of the present utility model;

[0018] Figure 2 is a top view of a battery panel turnover box for warehouse visualization according to the first embodiment of the present utility model;

[0019] The labels of each component in the drawings are as follows: 1. Turnover box body, 2. Bearing layer, 3. RFID tag, 4. Display screen, 5. Battery panel, 21. Battery panel placement position. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following elaborates on the preferred embodiments of the present utility model in conjunction with the drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model.

[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "horizontal", "vertical", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and cannot indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0022] Please refer to Figure 1 and Figure 2 , the first embodiment of the present utility model provides a battery panel turnover box for warehousing visualization, including:

[0023] The turnover box body 1, the inner wall of the box body is coated with a layer of conductive coating, which can provide a good electromagnetic shielding effect;

[0024] A receiving layer 2 is arranged in the turnover box body 1. The receiving layer 2 is divided into left and right parts, both of which have a number of battery panel placement positions 21, and battery panels 5 can be placed therein manually or mechanically.

[0025] An RFID tag 3 is arranged at the bottom of each battery panel placement position 21. A unique identifier is stored inside the RFID tag 3. When the battery panel 5 is placed in the corresponding position, the RFID tag 3 at this position is activated.

[0026] An RFID reader is also arranged on the turnover box body 1, which is responsible for periodically scanning or continuously monitoring the status of the RFID tag 3. When the RFID reader detects a change in the status of a certain tag, it will convert this change into an electrical signal and transmit it to the controller.

[0027] The controller is responsible for receiving data from the RFID reader and calculating the number of battery panels in the box according to these data.

[0028] A display screen 4 is also arranged on the turnover box body 1. The RFID reader and the display screen 4 are both electrically connected to the controller, and the controller will update the number of battery panels 5 to the display screen 4 for the intuitive acquisition of warehousing management personnel.

[0029] Specifically, the inner side of the turnover box lid is also coated with a conductive coating, and the conductive coating contains conductive particles of silver, copper or nickel. After the turnover box lid is closed, the signal inside will be transmitted within a controlled range.

[0030] During design, the RFID reader, the controller and the display screen 4 are integrated together. The display screen 4 faces the outside of the box body for the viewing of warehousing management personnel. The RFID reader and the controller face the inside of the box body and are provided with an openable maintenance port.

[0031] Specifically, an internal power supply is also integrated to provide power for the RFID reader, controller, and display screen 4, and the system is ensured to operate continuously and stably by regularly replacing the internal power supply.

[0032] A wired connection is adopted between the RFID reader and the controller. Through the wired connection, the RFID reader can transmit the read tag information to the control system in real time to achieve fast data exchange and processing.

[0033] Specifically, the RFID reader and the controller can also be connected wirelessly through Wi-Fi, Zigbee, LoRa, etc., which can make the setting position of the RFID reader more flexible.

[0034] In the second embodiment of the present utility model, a wireless communication module is also integrated in the controller, enabling the controller to interact with the warehouse management system to achieve remote monitoring and management:

[0035] Remotely monitor all battery panel turnover boxes in the warehouse and count the total number of battery panels;

[0036] Remotely configure the RFID readers of all or part of the turnover boxes to meet different application scenarios;

[0037] Remotely control the RFID readers of all or part of the turnover boxes to perform real-time scanning, etc.

[0038] Specifically, combined with the Internet of Things technology, it can also remotely manage the battery panel turnover boxes in several warehouses and during transportation.

[0039] A warning device is also provided on the turnover box body 1, which is electrically connected to the controller. When the number of battery panels in the turnover box is lower than the preset threshold, a warning signal is sent to the warehouse management personnel through sound and light flashing.

[0040] The remaining designs are the same as those in the first embodiment.

[0041] The beneficial effects of a battery panel turnover box with warehouse visualization of the present utility model are as follows:

[0042] 1. The RFID technology is adopted to realize the counting function of the battery panels inside the box. When the battery panels are placed in the box, the RFID tags at the bottom of the battery panel placement positions are activated. The RFID reader detects this change and transmits the data to the controller, which processes the data and updates the number of battery panels on the display screen;

[0043] 2. Warehouse management personnel do not need to count the number of battery panels one by one. They only need to check the display screen to obtain accurate information, which greatly improves the management efficiency;

[0044] 3. The automated counting method reduces the possibility of human error and improves the accuracy of data, making it suitable for application scenarios that require precise control of the number of solar panels.

[0045] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A battery panel turnover box with storage visualization, characterized in that: include: A turnover box body, wherein at least one receiving layer is arranged inside the turnover box body, and the receiving layer has a plurality of positions for placing solar panels; An RFID tag is provided at the bottom of each battery panel placement position, and an RFID reader, a controller and a display screen are also provided on the turnover box body. The RFID reader and the display screen are electrically connected to the controller. The controller receives data from the RFID reader and updates the number of battery panels in the turnover box on the display screen.

2. A storage visualized battery panel turnover box according to claim 1, characterized in that: The RFID reader, controller and display screen are integrated together, the display screen faces the outside of the box, and the RFID reader and controller face the inside of the box and are provided with an openable inspection port.

3. The storage visualized battery panel turnover box according to claim 2, characterized in that: A built-in power supply is also integrated to provide power to the RFID reader, controller and display.

4. A storage visualized battery panel turnover box according to any one of claims 1-3, characterized in that: The controller is also integrated with a wireless communication module, so that the controller can interact with the warehouse management system.

5. The storage visualized battery panel turnover box according to claim 4, characterized in that: The inner wall of the turnover box is coated with a layer of conductive paint.

6. The storage visualized battery panel turnover box according to claim 5, characterized in that: The conductive paint contains conductive particles of silver, copper or nickel.

7. A storage visualized battery panel turnover box according to any one of claims 1-3, characterized in that: The inner wall of the turnover box is coated with a layer of conductive paint.

8. The storage visualized battery panel turnover box according to claim 7, characterized in that: The conductive paint contains conductive particles of silver, copper or nickel.