Blanking device for sintering process of kiln

Abstract

The utility model discloses a blanking device for a kiln sintering process, which comprises a full tray conveying roller line, a six-axis robot is arranged on the discharge end side of the full tray conveying roller line, a suction cup is arranged on the output end of the six-axis robot, placing tables are arranged on two sides of the six-axis robot, and a turnover box is arranged above the placing tables. An in-place sensor is installed on the discharging end side of the full-tray conveying roller line, the full-tray conveying roller line further comprises a tray used for placing products, identification codes are arranged at the bottom of the tray, and a scanning gun is installed below the discharging end of the full-tray conveying roller line. The full tray conveying roller line is used for conveying trays containing products, the scanning gun is used for recognizing identification codes at the bottoms of the suction cups and reading corresponding production information, then the six-axis robot is used for pouring the products in the trays into corresponding turnover boxes, and automatic classified discharging of the products is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of blanking, and particularly relates to a blanking device for the sintering process of a kiln furnace. Background Art

[0002] For the blanking of the sintering process of a kiln furnace, products are generally transported through trays and unloaded into turnover boxes after sintering. At present, most of the blanking processes are manually operated, and there are some problems in the actual production process.

[0003] For example, workers not only need to identify products but also place them into the designated turnover boxes according to the product models. This process not only has a high labor intensity but also is prone to misloading.

[0004] Therefore, there is an urgent need for a blanking device for the sintering process of a kiln furnace to achieve classified blanking of products, improve work efficiency, and reduce labor intensity. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a blanking device for the sintering process of a kiln furnace to solve the problems raised in the above background art. A blanking device for the sintering process of a kiln furnace provided by the utility model has the characteristics of achieving classified blanking of products, improving work efficiency, and reducing labor intensity.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A blanking device for the sintering process of a kiln furnace includes a full-tray conveying roller line. A six-axis robot is arranged on the side of the discharge end of the full-tray conveying roller line. A suction cup is installed on the output end of the six-axis robot. Placing tables are arranged on both sides of the six-axis robot. Turnover boxes are placed above the placing tables. A position sensor is installed on the side of the discharge end of the full-tray conveying roller line. It also includes a tray for placing products. A identification code is provided at the bottom of the tray. A scanning gun is installed below the discharge end of the full-tray conveying roller line. The full-tray conveying roller line, the six-axis robot, the position sensor, and the scanning gun are all connected to a PLC controller in a signal manner.

[0007] To convey empty trays for easy collection, further, it also includes an empty-tray conveying roller line, which is arranged on the side of the six-axis robot and is connected to the PLC controller in a signal manner.

[0008] To provide a clearance space for the suction cup, further, clearance grooves are provided at the discharge end of the full-tray conveying roller line and the feed end of the empty-tray conveying roller line.

[0009] To connect with the previous process, further, a connecting roller line is installed on the side of the feed end of the full-tray conveying roller line.

[0010] For the convenience of the six-axis robot in pouring products, further, an inclined surface is provided above the placement table.

[0011] In order to limit the turnover box, further, limiting ribs are provided on the lower side of the inclined surface.

[0012] In order to alternately convey the trays filled with products backward and improve the conveying efficiency, further, the full-tray conveying roller line includes two independent and juxtaposed roller lines.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model conveys the trays containing products through the full-tray conveying roller line, identifies the identification code at the bottom of the suction cup through the scanning gun, reads the corresponding production information, and then pours the products in the tray into the corresponding turnover box through the six-axis robot, realizing automatic classification and blanking of the products;

[0015] 2. The present utility model further includes an empty-tray conveying roller line, which is arranged on the side of the six-axis robot and is used for conveying empty trays for easy collection;

[0016] 3. The full-tray conveying roller line of the present utility model includes two independent and juxtaposed roller lines, which can alternately convey the trays filled with products backward and improve the conveying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a schematic structural diagram of the tray of the present utility model;

[0019] Figure 3 is a schematic structural diagram of the empty-tray conveying roller line of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the placement table of the present utility model;

[0021] In the figure: 1. Full-tray conveying roller line; 2. Suction cup; 3. Placement table; 31. Inclined surface; 32. Limiting rib; 4. Turnover box; 5. Six-axis robot; 6. Empty-tray conveying roller line; 61. Clearance groove; 7. Tray; 71. Identification code; 8. Connecting roller line. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: A blanking device for the sintering process of a kiln furnace, including a full-tray conveying roller line 1. A six-axis robot 5 is provided on the discharge end side of the full-tray conveying roller line 1. A suction cup 2 is installed on the output end of the six-axis robot 5. Placing tables 3 are provided on both sides of the six-axis robot 5. A turnover box 4 is placed above the placing table 3. A position sensor is installed on the discharge end side of the full-tray conveying roller line 1. It also includes a tray 7 for placing products. An identification code 71 is provided at the bottom of the tray 7. A scanning gun is installed below the discharge end of the full-tray conveying roller line 1. The full-tray conveying roller line 1, the six-axis robot 5, the position sensor, and the scanning gun are all connected to the PLC controller in a signal manner.

[0025] By adopting the above technical solutions, the present utility model conveys the tray 7 loaded with products through the full-tray conveying roller line 1, identifies the identification code 71 at the bottom of the suction cup 2 through the scanning gun, reads the corresponding production information, and then pours the products in the tray 7 into the corresponding turnover box 4 through the six-axis robot 5, realizing automatic classification and blanking of the products.

[0026] Specifically, it further includes an empty-tray conveying roller line 6. The empty-tray conveying roller line 6 is arranged on the side of the six-axis robot 5. The empty-tray conveying roller line 6 is connected to the PLC controller in a signal manner.

[0027] By adopting the above technical solutions, it is used to convey the empty trays 7, facilitating collection.

[0028] Specifically, avoidance grooves 61 are provided at the discharge end of the full-tray conveying roller line 1 and the feed end of the empty-tray conveying roller line 6.

[0029] By adopting the above technical solutions, it provides an avoidance space for the suction cup 2.

[0030] Specifically, a connecting roller line 8 is installed on the feed end side of the full-tray conveying roller line 1.

[0031] By adopting the above technical solutions, it is used to connect with the previous process.

[0032] Embodiment 2

[0033] The difference between this embodiment and Embodiment 1 lies in: Specifically, an inclined surface 31 is provided above the placement table 3.

[0034] By adopting the above technical solution, it is convenient for the six-axis robot 5 to pour the product.

[0035] Specifically, a limiting rib 32 is provided on the lower side of the inclined surface 31.

[0036] By adopting the above technical solution, it is used to limit the turnover box 4.

[0037] Embodiment 3

[0038] The difference between this embodiment and Embodiment 1 lies in: Specifically, the full-tray conveying roller line 1 includes two independent and juxtaposed roller lines.

[0039] By adopting the above technical solution, the trays 7 filled with products can be conveyed backward alternately, improving the conveying efficiency.

[0040] In summary, the present utility model conveys the trays 7 containing products through the full-tray conveying roller line 1, identifies the identification code 71 at the bottom of the suction cup 2 through the scanning gun, reads the corresponding production information, and then pours the products in the tray 7 into the corresponding turnover box 4 through the six-axis robot 5, realizing the automatic classification and blanking of the products; the present utility model further includes an empty-tray conveying roller line 6, which is arranged on the side of the six-axis robot 5 and is used to convey the empty trays 7 for easy collection; the full-tray conveying roller line 1 of the present utility model includes two independent and juxtaposed roller lines, which can convey the trays 7 filled with products backward alternately, improving the conveying efficiency.

[0041] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A feeding device for a kiln sintering process, characterized in that: It includes a full-plate conveyor roller line, a six-axis robot is provided on the discharge end side of the full-plate conveyor roller line, a suction cup is installed on the output end of the six-axis robot, placement tables are provided on both sides of the six-axis robot, turnover boxes are placed on the placement tables, an in-place sensor is installed on the discharge end side of the full-plate conveyor roller line, and it also includes a pallet for placing products, an identification code is provided on the bottom of the pallet, a scanning gun is installed below the discharge end of the full-plate conveyor roller line, and the full-plate conveyor roller line, the six-axis robot, the in-place sensor and the scanning gun are all connected to the PLC controller signal.

2. A material feeding device for a kiln sintering process according to claim 1, characterized in that: It also includes an empty tray conveying roller line, which is arranged on the side of the six-axis robot and is connected to the PLC controller signal.

3. A material feeding device for a kiln sintering process according to claim 2, characterized in that: The discharge end of the full tray conveyor roller line and the feed end of the empty tray conveyor roller line are both provided with air avoidance grooves.

4. The material unloading device for a kiln sintering process according to claim 1, characterized in that: A connecting roller line is installed on the feeding end side of the full tray conveying roller line.

5. The material unloading device for kiln sintering process according to claim 1 is characterized in that: An inclined surface is arranged above the placing platform.

6. A material unloading device for a kiln sintering process according to claim 5, characterized in that: A limiting rib is arranged on the lower side of the inclined surface.

7. The material unloading device for a kiln sintering process according to claim 1, characterized in that: The full tray conveying roller line comprises two independent roller lines arranged in parallel.

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