Casting feeding system
By designing the casting loading system and using the sprocket transmission system driven by the servo motor, the precise control of the loading position of the casting is achieved, solving the problem of falling caused by unstable placement of the casting on the cart, and improving the stability and efficiency of the production line.
Patent Information
- Application Number
- CN202421972355.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During the paint process of casting, the castings are not placed smoothly on the cart, which is prone to falling, resulting in cracks and reduced production efficiency.
A casting loading system is designed, using ground chain tracks and transmission components, and the sprocket transmission system is driven by a servo motor, so that the hook can drive the conveyor to move to the casting loading point to ensure the accuracy of the loading position.
Through precise loading position control, castings are prevented from falling or falling during the conveying process, improving the stability and efficiency of the production line.
Smart Images

Figure CN222960674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts production and manufacturing, in particular to a casting feeding system. Background Art
[0002] The casting painting procedure is to electrostatically absorb powder in the powder room, and then transfer it to the running trolley on the roller conveyor to enter the curing furnace for curing. If the procedure is unstable when transferring the casting, the casting will be placed unsteadily on the trolley. When the trolley is running, the casting will fall from the trolley, causing the casting to crack and be scrapped, and affecting production efficiency. Summary of the invention
[0003] In order to solve the above technical problems, the utility model proposes a casting feeding system. The technical problem to be solved by the utility model is achieved by the following technical solutions:
[0004] A casting feeding system comprises a ground chain track, on which a plurality of push carts are slidably mounted, the push carts are matched with a conveying cart for conveying castings, the conveying carts are matched with a transmission assembly for conveying the conveying cart to a feeding position, the conveying carts are provided with positioning rods which are distributed in parallel in a horizontal direction to cooperate with the push carts and the conveying carts, and the length of the positioning rods gradually increases in the horizontal direction.
[0005] The transmission assembly comprises a sprocket transmission assembly and a pushing assembly engaged with the positioning rod.
[0006] The sprocket transmission assembly includes a sprocket transmission system mounted on the floor, and the sprocket transmission system is connected to a servo motor.
[0007] The pushing assembly includes a mobile platform slidably mounted on the floor, a hook engaged with a positioning rod is slidably mounted on the mobile platform, a spring for driving the hook to reset is provided on the mobile platform, a transfer part is provided under the mobile platform, and the transfer part is connected to the sprocket transmission assembly through screws.
[0008] The beneficial effects of the utility model are:
[0009] The utility model drives the sprocket transmission system through a servo motor so that the hook drives the conveyor vehicle to move to the casting loading point. The servo drive replaces the traditional electric cylinder positioning to more accurately ensure the loading position, prevent the casting from being unstable on the conveyor vehicle due to position errors, and prevent the casting from falling over or falling during the conveying process, causing the entire production line to stop. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 It is a three-dimensional structural schematic diagram of the transmission component of the utility model;
[0013] Figure 3 It is a schematic diagram of the top view structure of the transmission assembly of the utility model;
[0014] Figure 4 This is a bottom view of the push assembly of the utility model;
[0015] Figure 5 This is a front view of the push component of the utility model;
[0016] Figure 6 It is a schematic diagram of the three-dimensional structure of the pushing component of the utility model;
[0017] Figure 7 This is a schematic diagram of the T-shaped slider structure of the utility model;
[0018] Figure 8 This is a schematic diagram of the structure of the transport vehicle of the present utility model.
[0019] As shown in the figure: 1. ground chain track; 2. pushing car; 3. conveying car; 4. transmission assembly; 5. positioning rod; 41. sprocket transmission assembly; 42. pushing assembly; 411. sprocket transmission system; 421. moving platform; 422. hook; 423. spring; 424. adapter; 425. linear guide; 426. slide groove; 427. T-type slider; 21. vehicle body; 22. opening and closing part; 23. fixing part. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described more clearly and completely below in conjunction with the drawings in the embodiments. Of course, the described embodiments are only a part of the present invention but not all of it. Based on this embodiment, other embodiments obtained by those skilled in the art without creative labor are all within the protection scope of the present invention.
[0021] like Figures 1 to 8As shown, a casting feeding system comprises a ground chain track 1, on which a plurality of push carts 2 are slidably installed, the push cart 2 is matched with a conveying cart 3 for conveying castings, the conveying cart 3 is matched with a transmission assembly 4 for conveying the conveying cart 3 to a feeding position, the conveying cart 3 is provided with a positioning rod 5 which is distributed in parallel in a horizontal direction to cooperate with the push cart 2 and the conveying cart 3, and the length of the positioning rod 5 gradually increases in the horizontal direction; the ground chain track 1 is trapezoidal, and when the push cart 2 enters the inclined section of the ground chain track 1, it disengages from the conveying cart 3, and then the transmission assembly 4 cooperates with the conveying cart 3 to drive the conveying cart 3 to move to the casting feeding position; the push cart 2 circulates in the ground chain track 1, and after the casting feeding is completed, the push cart 2 rises along the inclined section on the other side of the ground chain track 1 to cooperate with the conveying cart 3, and drives the conveying cart into the powder room; the length of the positioning rod 5 gradually increases in the horizontal direction to cooperate with the hook 422 and the opening and closing part 22 respectively, so as to prevent process errors.
[0022] like Figure 2 As shown, the transmission assembly 4 includes a sprocket transmission assembly 41 and a pushing assembly 42 engaged with the positioning rod 5 .
[0023] like Figure 3 As shown, the sprocket transmission assembly 41 includes a sprocket transmission system 411 installed on the floor, and the sprocket transmission system 411 is connected to a servo motor.
[0024] like Figures 4 to 6 As shown, the pushing assembly 42 includes a moving platform 421 slidably mounted on the floor, and the moving platform 421 is slidably mounted with a hook 422 engaged with the positioning rod 5, and the moving platform 421 is provided with a spring 423 for driving the hook 422 to return to its original position, and a connecting portion 424 is provided under the moving platform 421, and the connecting portion 424 is connected to the sprocket transmission assembly 41 through screws.
[0025] The moving platform 421 is equipped with a linear guide rail 425 installed on the floor.
[0026] like Figure 3 and Figure 4 As shown, the hook 422 has a flat surface in contact with the positioning rod 5, and a sloped surface away from the positioning rod 5, and a circular chamfer is provided so that the hook 422 can slide along the slide groove 426 and disengage from the positioning rod 5 after being squeezed.
[0027] like Figure 5 and Figure 6 As shown, the movable platform 421 is provided with a slide groove 426 cooperating with the hook 422; the hook 422 is connected with a T-shaped slider 427, and the T-shaped slider 427 is horizontally arranged, and its vertical part cooperates with the slide groove 426 for guidance, and the horizontal part is slidably installed on the movable platform 421 and the spring 423 is wrapped around the horizontal part of the T-shaped slider 427.
[0028] The push cart 2 includes a vehicle body 21. A fixing part 23 that abuts against the positioning rod 5 is provided on the vehicle body 21. The vehicle body 21 is horizontally provided with an opening and closing part 22 that is rotatably installed on the vehicle body 21 and has an L-shaped cross section. The push cart 2 moves driven by the ground chain track 1. After the opening and closing part 22 hits the positioning rod 5, it reverses, so that the positioning rod 5 is distributed between the fixing part 23 and the opening and closing part 22. The push cart 2 can drive the conveying cart 3 to move by abutting the fixing part 23 and the opening and closing part 22 against the positioning rod 5.
[0029] In the present utility model, the push cart 2 drives the conveying cart 3 to move. When the push cart 2 enters the inclined section of the ground chain track 1, it disengages from the conveying cart 3. Subsequently, the servo motor drives the sprocket transmission system 411 to move, so that the hook 422 cooperates with the positioning rod 5 to drive the conveying cart 3 to move to the casting loading position. After the loading is completed, the servo motor drives the hook 422 to reset. The push cart 2 rises along the inclined section on the other side of the ground chain track 1 to cooperate with the conveying cart 3 and drives the conveying cart into the powder room.
[0030] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A casting feeding system, characterized in that: The invention comprises a ground chain track (1), wherein a plurality of push carts (2) are slidably mounted on the ground chain track (1), wherein the push cart (2) is matched with a conveying cart (3) for conveying castings, wherein the conveying cart (3) is matched with a transmission assembly (4) for conveying the conveying cart (3) to a loading position, and the conveying cart (3) is provided with positioning rods (5) which are distributed in parallel in a horizontal direction to cooperate with the push cart (2) and the conveying cart (3), and the length of the positioning rods (5) gradually increases in the horizontal direction.
2. A casting feeding system according to claim 1, characterized in that: The transmission assembly (4) comprises a sprocket transmission assembly (41) and a pushing assembly (42) engaged with the positioning rod (5).
3. A casting feeding system according to claim 2, characterized in that: The sprocket transmission assembly (41) comprises a sprocket transmission system (411) mounted on the floor, and the sprocket transmission system (411) is connected to a servo motor.
4. A casting feeding system according to claim 2, characterized in that: The pushing assembly (42) comprises a moving platform (421) slidably mounted on the floor, a hook (422) slidably mounted on the moving platform (421) engaged with the positioning rod (5), a spring (423) for driving the hook (422) to return to its original position is provided on the moving platform (421), a transfer part (424) is provided below the moving platform (421), and the transfer part (424) is connected to the sprocket transmission assembly (41) via screws.
5. A casting feeding system according to claim 4, characterized in that: The moving platform (421) is matched with a linear guide rail (425) installed on the floor.
6. A casting feeding system according to claim 4, characterized in that: The fitting surface of the hook (422) and the positioning rod (5) is a plane, and the fitting surface away from the positioning rod (5) is an inclined surface and is provided with an arc chamfer.
7. A casting feeding system according to claim 4, characterized in that: The movable platform (421) is provided with a sliding groove (426) that cooperates with the hook (422).
8. A casting feeding system according to claim 1, characterized in that: The push cart (2) comprises a vehicle body (21), the vehicle body (21) is provided with a fixing portion (23) abutting against a positioning rod (5), and the vehicle body (21) is provided with an opening and closing portion (22) rotatably mounted on the vehicle body (21) and having an L-shaped cross section in a horizontal direction.