Arch aligning auxiliary bracket and arch frame gripper

By designing a counter-arch auxiliary bracket for large-section tunnel construction, the problems of complex and unstable arch connections are solved, and the rapid, stable and accurate docking of the arch frame is achieved.

CN222962889UActive Publication Date: 2025-06-10HUNAN WUXIN INTELLIGENT EQUIPMENT GROUP CO LTD
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Patent Information

Application Number
CN202422212182.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-10
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In the construction of large-section tunnels, the bolt connection process of the arch frame is complicated and difficult to align stably and accurately, resulting in difficulty in connecting.

Method used

An auxiliary arch bracket is designed, including a mounting base, a pallet and a groove plate. The pallet is connected to the mounting base. The groove plate is used to support the I-steel part of the arch frame. The top of the pallet is provided with a support part and a through hole, which can be used for fine adjustment through the crowbar.

Benefits of technology

Through the support and adjustment of the bracket, the lower arch and shaking of the arch frame are effectively limited, the docking process of the arch frame is simplified, and the stability and accuracy of the connection are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arching auxiliary bracket and an arching gripper, the arching auxiliary bracket comprises a mounting seat, a supporting plate and a groove-shaped plate, and the supporting plate is connected with the mounting seat; the groove-shaped plate is arranged at the top of the first end of the supporting plate and is used for supporting and limiting an I-shaped steel part of an arch frame; the top of the second end of the supporting plate is a supporting part used for supporting an end flange of the arch frame. Through holes are formed in the two sides of the middle of the supporting plate respectively, and crowbars can penetrate through the through holes. The device is used in the technical field of tunnel construction, can enable an arch frame to enter a set track rapidly and be in butt joint with a hole site in an upper flange plate rapidly, and is simple in structure, convenient to operate, safe, reliable and low in cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction, in particular to an auxiliary bracket for arch and an arch gripper. Background Technique

[0002] In tunnel support projects, it is a common support method to set up a layer of steel arches close to the inner surface in the tunnel. Due to the different cross-sectional sizes of the tunnels, the tunnels with small cross-sections can still rely on the scaffolding and manual handling of the arches to set up the arches for support, while the tunnels with large cross-sections have to rely on machine grippers to set up the arches. Since the cross-sectional area of the tunnel is relatively large, the arches used for support cannot be completely made into a complete arc that closely adheres to the inner surface of the tunnel. Therefore, the arches will be divided into three parts or five parts or even more. The connection between adjacent two sections is then connected by bolts and flange plates.

[0003] However, the bolt connection between two sections of arches is not a simple process. There are 4 hole positions on the common flange plate at the docking part for inserting bolts and tightening nuts. Since the arches are relatively long, the ends of the arches often tend to sag, and the flange plates at both ends of the arches are very easy to shake, which undoubtedly increases the difficulty of installing the arches. Due to the lack of the flexibility of human hands, it is very difficult for the machine gripper to stably and accurately align the hole positions at the flange plates, and the corresponding bolts are also very difficult to be inserted and tightened. Content of the Utility Model

[0004] Aiming at the above deficiencies in the prior art, the utility model provides an auxiliary bracket for arch and an arch gripper, which can quickly make the arch enter the established track, quickly dock with the hole positions at the flange plates, and has the advantages of simple structure, convenient operation, safety and reliability, and low cost.

[0005] To achieve the above object, the utility model provides an auxiliary bracket for arch, including a mounting seat, a support plate and a channel plate, and the support plate is connected to the mounting seat;

[0006] The channel plate is arranged at the top of the first end of the support plate to support and limit the I-beam part of the arch;

[0007] The top of the second end of the support plate is a support part for supporting the end flange of the arch;

[0008] Through holes are respectively arranged on both sides of the middle part of the support plate for passing through crowbars.

[0009] In one embodiment, convex plates extending outwards are respectively arranged on both sides of the middle part of the support plate, and the through holes are arranged on the corresponding convex plates.

[0010] In one embodiment, the channel plate is fixedly welded on the support plate; or the channel plate is fixedly connected to the support plate through countersunk head screws.

[0011] In one embodiment, there is at least one backing plate between the trough-shaped plate and the supporting plate.

[0012] In one embodiment, the supporting plate is hinged to the mounting seat, and an attitude adjustment mechanism is provided between the supporting plate and the mounting seat for fixing the supporting plate in a horizontal supporting state or switching it to a vertical storage state.

[0013] In one embodiment, the attitude adjustment mechanism includes a pin shaft, a rib plate, and a plug pin;

[0014] The rib plate is vertically arranged at the bottom of the supporting plate, and a strip-shaped through groove is formed in the rib plate. The pin shaft is arranged on the mounting seat and passes through the strip-shaped through groove. The plug pin is detachably arranged on the mounting seat;

[0015] When the supporting plate is in the horizontal supporting state, the pin shaft abuts against the first end of the strip-shaped through groove, and the plug pin abuts against the second end of the strip-shaped through groove;

[0016] When the supporting plate is in the vertical storage state, the pin shaft abuts against the second end of the strip-shaped through groove, and the plug pin is separated from the strip-shaped through groove.

[0017] In one embodiment, the length direction of the strip-shaped through groove is perpendicular to or parallel to the supporting plate.

[0018] In one embodiment, the mounting seat is of a U-shaped groove plate structure, and both ends of the pin shaft are connected to the two side plates of the mounting seat;

[0019] The plug pin is detachably arranged on any one of the side plates of the mounting seat.

[0020] In one embodiment, bushings are provided on the inner walls of the two side plates of the mounting seat. The bushings are sleeved on the pin shaft, and the rib plate is located between the two bushings.

[0021] To achieve the above object, the present utility model further provides an arch grab, which includes a grab body and the above-mentioned auxiliary arch bracket;

[0022] The mounting seat in the auxiliary arch bracket is fixedly arranged at the end of the grab body.

[0023] Compared with the prior art, the present utility model has the following beneficial technical effects:

[0024] 1. By arranging a supporting plate and a trough-shaped plate on the mounting seat to support and limit the arch, the present utility model not only effectively restricts the downward deflection and shaking of the arch, but also by providing through holes on both sides of the supporting plate, it enables the staff to pass a crowbar through the through holes to perform more delicate adjustment of the attitude of the arch on the supporting plate;

[0025] 2. In the preferred embodiment of the present utility model, a cushion plate can be arranged between the support plate and the trough-shaped plate, so as to realize the adjustable height of the trough-shaped plate on the support plate, and thus can be adapted to arch frames of different specifications for use;

[0026] 3. In the preferred embodiment of the present utility model, the support plate can be hinged to the mounting seat, and the support plate can be fixed in the horizontal support state or switched to the vertical storage state through the attitude adjustment mechanism. The fixing and folding of the support plate are realized through simple mechanical limiting, and the operation is simple and the structure is simple and clear. Description of the Drawings

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0028] Figure 1 It is an axonometric view of the arch auxiliary bracket in Embodiment 1 of the present utility model;

[0029] Figure 2 It is a bottom view of the arch auxiliary bracket in Embodiment 1 of the present utility model;

[0030] Figure 3 It is a schematic diagram of the first implementation manner of the arch auxiliary bracket in Embodiment 1 of the present utility model when the support plate is in the horizontal support state;

[0031] Figure 4 It is a schematic diagram of the first implementation manner of the arch auxiliary bracket in Embodiment 1 of the present utility model when the support plate is in the vertical storage state;

[0032] Figure 5 It is a schematic diagram of the second implementation manner of the arch auxiliary bracket in Embodiment 1 of the present utility model when the support plate is in the horizontal support state

[0033] Figure 6 It is a schematic diagram of the second implementation manner of the arch auxiliary bracket in Embodiment 1 of the present utility model when the support plate is in the vertical storage state;

[0034] Figure 7 It is a cross-sectional view of the plug pin in Embodiment 1 of the present utility model;

[0035] Figure 8 It is an axonometric view of the plug pin when it extends out in Embodiment 1 of the present utility model;

[0036] Figure 9 It is an axonometric view of the plug pin when it retracts in Embodiment 1 of the present utility model;

[0037] Figure 10 This is a schematic structural view of the arch grab in Embodiment 2 of the present utility model.

[0038] Reference numerals in the drawings: mounting seat 1, support plate 2, support portion 201, through hole 202, channel-shaped plate 3, pin shaft 4, rib plate 5, strip-shaped through slot 501, plug pin 6, pin rod 601, pin cylinder 602, spring 603, retaining ring 604, bushing 7, grab body 8, arch 9.

[0039] The realization of the purpose, functional features and advantages of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0041] It should be noted that all directional indications (such as up, down, left, right, front, back,...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0042] In addition, the descriptions such as "first" and "second" in the present utility model are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0043] In the present utility model, unless otherwise clearly defined and limited, the terms "connection", "fixation", etc. shall be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, a physical connection or a wireless communication connection; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0044] In addition, the technical solutions between the various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0045] Embodiment 1

[0046] As Figure 1 、 Figure 2 shown, a buttress auxiliary bracket disclosed in this embodiment mainly includes a mounting seat 1, a support plate 2, and a channel plate 3. The support plate 2 is connected to one end of the mounting seat 1, and the other end of the mounting seat 1 is used to connect to external components such as an arch grab for fixing or assembling the buttress auxiliary bracket.

[0047] The channel plate 3 is a U-shaped bent plate or composed of multiple plates welded together. The channel plate 3 is fixedly arranged on the top of the first end of the support plate 2 to support and limit the I-beam part of the arch frame. The top of the second end of the support plate 2 is a support portion 201 for supporting the end flange of the arch frame. Specifically, the width of the I-beam of a commonly used steel arch frame is usually between 84 mm and 100 mm. Therefore, the groove width of the channel plate 3 in this embodiment is set to be between 100 mm and 110 mm. In the working state, by operating the grab, the I-beam part of the arch frame to be butt-jointed is clamped in the groove of the channel plate 3, and at the same time, the grab is operated to lift upwards, which not only restricts the swaying of the end flange and the I-beam part but also can solve the problem of the downward deflection of the I-beam part by lifting.

[0048] Through holes 202 are respectively provided on both sides of the middle of the support plate 2. When the end flanges of two sections of the arch frame are butted but offset, a crowbar can be passed through the through holes 202 and used as a fulcrum to pry the arch frame for more delicate hole position adjustment. Preferably, convex plates extending outwards are respectively provided on both sides of the middle of the support plate 2, and the through holes 202 are provided on the corresponding convex plates, that is, the width of the support plate 2 corresponding to the support portion 201 is smaller than the width corresponding to the through holes 202, thereby forming a notch at the butt joint of the end flanges to facilitate the staff to more conveniently observe the hole alignment situation during the process of prying the arch frame.

[0049] In the specific implementation process, the channel plate 3 can be directly fixedly welded to the support plate 2. Or the channel plate 3 can also be fixedly connected to the support plate 2 through countersunk head screws, so that it can be tightened without exposing the surface of the channel plate 3, avoiding interference with the I-beam part. At the same time, if it is necessary to adjust the height of the channel plate 3 on the support plate 2 during use, one or more shims can be directly added between the channel plate 3 and the support plate 2, thereby adapting to different specifications of arch frames.

[0050] As a preferred embodiment, the pallet 2 is hinged to the mounting seat 1, and an attitude adjustment mechanism is provided between the pallet 2 and the mounting seat 1 for fixing the pallet 2 in a horizontal support state or switching it to a vertical storage state. When it is necessary to support the arch frame, the pallet 2 is fixed in the horizontal support state. When it is not necessary to support the arch frame, the pallet 2 is switched to the vertical storage state.

[0051] Specifically, the attitude adjustment mechanism includes a pin shaft 4, a rib plate 5, and a plug pin 6. The mounting seat 1 is of a U-shaped groove plate structure. The two ends of the pin shaft 4 are respectively connected to the two side plates of the mounting seat 1, and the plug pin 6 is detachably arranged on any one of the side plates of the mounting seat 1. The rib plate 5 is vertically arranged at the bottom of the pallet 2 by welding, and a strip-shaped through groove 501 is formed on the rib plate 5. At the same time, the pin shaft 4 passes through the strip-shaped through groove 501.

[0052] When the pallet 2 is in the horizontal support state, the pin shaft 4 abuts against the first end of the strip-shaped through groove 501, and the plug pin 6 abuts against the second end of the strip-shaped through groove 501. At this time, a mechanical limit lock is formed between the rib plate 5, the pin shaft 4, and the plug pin 6, so that the pallet 2 is fixed in Figure 3 the shown horizontal support state. Preferably, when the pallet 2 is in the horizontal support state, the end of the rib plate 5 also abuts against the U-shaped end plate of the mounting seat 1 to prevent damage to the pin shaft 4 and the plug pin 6 due to excessive load when the pallet 2 supports the arch frame.

[0053] When the pallet 2 is in the vertical storage state, the pin shaft 4 abuts against the second end of the strip-shaped through groove 501, and the plug pin 6 is separated from the strip-shaped through groove 501. That is, when the pallet 2 is not needed, first pull out the plug pin 6 from the second end of the strip-shaped through groove 501. At this time, due to the interference of the mounting seat 1 on the rib plate 5, the pallet 2 cannot be rotated to the vertical storage state. Therefore, at this time, the pallet 2 can be translated parallel to the length of the strip-shaped through groove 501, so that the pin shaft 4 abuts against the second end of the strip-shaped through groove 501, thereby eliminating the interference of the mounting seat 1 on the rib plate 5, and the pallet 2 can be rotated around the pin shaft 4 to the vertical storage state, that is Figure 4 as shown.

[0054] It should be noted that although in this embodiment Figure 3 、 Figure 4 the length direction of the strip-shaped through groove 501 shown is perpendicular to the pallet 2. However, in the specific application process, the length direction of the strip-shaped through groove 501 can also be set parallel to the pallet 2, for example Figure 5 、 Figure 6 as shown.

[0055] In the specific implementation process, bushings 7 are provided on the inner walls of the two side plates of the mounting seat 1. The bushings 7 are sleeved on the pin shaft 4, and the rib plate 5 is located between the two bushings 7. The bushings 7 can not only protect the pin shaft 4, but also play a certain limiting role on the rib plate 5 to prevent the rib plate 5 from moving too much on the pin shaft 4.

[0056] In this embodiment, the latch 6 is an L-shaped pin. Refer to Figure 7 , the latch 6 includes a latch rod 601, a latch cylinder 602 and a spring 603. The latch rod 601 is integrally L-shaped. Both ends of the latch cylinder 602 are open and are fixed on any side plate of the mounting seat 1 by welding or threaded connection. At the same time, an annular retaining ring 604 is provided inside the latch cylinder 602. The spring 603 is located inside the latch cylinder 602, and both ends thereof abut against the retaining ring 604 and the step structure on the first end of the latch rod 601 respectively. At the same time, a notch for catching the second end of the latch rod 601 is provided on the latch cylinder 602. When the second end of the latch rod 601 is located in the notch, the spring 603 is in a relaxed state. At this time, the first end of the latch rod 601 extends out, thereby limiting the rib plate 5, that is Figure 8 as shown. When the second end of the latch rod 601 is located at the end of the latch cylinder 602, the spring 603 is in a compressed state. At this time, the first end of the latch rod 601 retracts, thereby separating from the rib plate 5, that is Figure 9 as shown.

[0057] Embodiment 2

[0058] This embodiment discloses an arch grabber, which includes a grabber body 8 and the arch auxiliary bracket of Embodiment 1. The mounting seat 1 in the arch auxiliary bracket is fixedly arranged at the end of the grabber body 8. During operation, the end flange of the arch 9 grabbed by the arch grabber falls on the supporting portion 201 of the support plate 2. Subsequently, the arch 9 is lifted, so that another arch 9 to be docked falls on the support plate 2, that is Figure 10 as shown.

[0059] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. An arch auxiliary bracket, characterized in that: It includes a mounting seat, a supporting plate and a grooved plate, wherein the supporting plate is connected to the mounting seat; The grooved plate is arranged on the top of the first end of the support plate to support and limit the I-beam part of the arch frame; The top of the second end of the support plate is a support portion, which is used to support the end flange of the arch frame; Through holes are respectively arranged on both sides of the middle part of the supporting plate for passing the crowbar.

2. The arch auxiliary bracket according to claim 1, characterized in that: Both sides of the middle part of the support plate are respectively provided with convex plates extending outwards, and the through holes are arranged on the convex plates on the corresponding sides.

3. The arch auxiliary bracket according to claim 1, characterized in that: The grooved plate is fixedly welded to the supporting plate; or the grooved plate is fixedly connected to the supporting plate via countersunk screws.

4. The arch auxiliary bracket according to claim 3, characterized in that: At least one pad is provided between the grooved plate and the supporting plate.

5. The arch auxiliary bracket according to any one of claims 1 to 4, characterized in that: The support plate is hinged on the mounting seat, and a posture adjustment mechanism is provided between the support plate and the mounting seat for fixing the support plate in a horizontal supporting state or switching it to a vertical storage state.

6. The arch auxiliary bracket according to claim 5, characterized in that: The posture adjustment mechanism includes a pin, a rib plate and a latch; The rib plate is vertically arranged at the bottom of the support plate, and a strip-shaped through slot is opened on the rib plate, the pin shaft is arranged on the mounting seat, and the pin shaft passes through the strip-shaped through slot, and the latch pin is detachably arranged on the mounting seat; When the support plate is in the horizontal supporting state, the pin shaft abuts against the first end of the strip-shaped through slot, and the latch pin abuts against the second end of the strip-shaped through slot; When the support plate is in the vertical storage state, the pin shaft abuts against the second end of the strip-shaped through slot, and the latch pin is separated from the strip-shaped through slot.

7. The arch auxiliary bracket according to claim 6, characterized in that: The length direction of the strip-shaped through groove is perpendicular to or parallel to the supporting plate.

8. The arch auxiliary bracket according to claim 6, characterized in that: The mounting seat is a U-shaped groove plate structure, and the two ends of the pin shaft are respectively connected to the two side plates of the mounting seat; The latch is detachably arranged on any side plate of the mounting base.

9. The arch auxiliary bracket according to claim 8, characterized in that: Axle sleeves are arranged on the inner walls of the two side plates of the mounting seat, the axle sleeves are sleeved on the pin shaft, and the rib plate is located between the two axle sleeves.

10. An arch gripper, characterized in that: It comprises a gripper body and the arch auxiliary bracket according to any one of claims 1 to 9; The mounting seat in the arch auxiliary bracket is fixedly arranged at the end of the gripper body.