Melting furnace convenient for scooping dross
By setting up a slag-fetching assembly and a cylinder-driven mobile structure in the melting furnace, the impurities problem after the aluminum liquid melts are solved, and the effect of quickly removing slag and improving the quality of aluminum ingots is achieved.
Patent Information
- Application Number
- CN202421839283.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, impurities exist after the melting process of aluminum liquid, resulting in a decline in product quality during the casting of aluminum ingots.
A melting furnace is designed to facilitate the fishing of slag. By installing a slag repellent assembly in the furnace body, including an outer filter frame and an inner filter frame, the slag is separated from the molten liquid by a cylinder-driven mobile structure, and quickly poured into the waste box through a turntable and pulley transmission mechanism.
It realizes rapid and efficient removal of floating residues in the melting furnace, improves the purity of aluminum liquid, ensures the quality of aluminum ingot production, is suitable for industrial production, and has strong practicality.
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Figure CN222964392U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum ingot production, and particularly relates to a melting furnace convenient for fishing out dross. Background Art
[0002] In the existing Chinese patent database, a patent named "A melting furnace convenient for removing dross" is disclosed, with the application number CN202320431087.2 and the application date March 3, 2023. A melting furnace convenient for removing dross relates to the technical field of melting furnaces. Specifically, it includes a furnace body, an upper cover is installed at the upper end of the furnace body, a telescopic rod is arranged inside the furnace body, a motor is arranged between the telescopic rod and the upper cover, the motor is fixedly installed at the lower end of the upper cover, a fixed disk is fixedly installed at the lower end of the telescopic rod, a filter plate is rotatably installed on the fixed disk, an inclined plate is arranged on the inner wall of the furnace body, a guide plate is arranged above the inclined plate, a groove is arranged on the inner wall of the furnace body, and a slag discharge pipe is arranged on the groove. By setting components such as a filter plate, an inclined plate, a guide plate, a groove, and a slag discharge pipe, after fishing out the dross through the filter plate, the filter plate is lifted to a preset position and rotated, and at the same time, one end of the filter plate gradually moves downward along the direction of the guide plate, so that the dross on the filter plate falls onto the inclined plate and enters the slag discharge pipe through the groove and is discharged.
[0003] In the prior art, there will be some impurities in the molten aluminum liquid after the melting process, which will reduce the product quality in the subsequent aluminum ingot casting process. Therefore, this article aims to propose a melting furnace convenient for fishing out dross to remove the floating residues in the melting furnace, thereby ensuring the product quality. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is that there will be some impurities in the molten aluminum liquid after the melting process in the prior art, which will reduce the product quality in the subsequent aluminum ingot casting process. To improve its deficiencies, the utility model provides a melting furnace convenient for fishing out dross.
[0005] To achieve the above object, the utility model is realized through the following technical solutions:
[0006] A melting furnace convenient for fishing out dross includes a platform, a column is arranged at the center of the platform, a turntable is rotatably connected to the column, a first cylinder vertically downward is arranged on one side of the center of the turntable, the free end of the piston rod of the first cylinder is connected to a connecting seat, a second cylinder vertically downward is arranged on the upper surface of the connecting seat, a slag fishing component is fixedly connected to the lower end of the connecting seat, the slag fishing component includes an outer filter frame, an inner filter frame is slidably connected to the inside of the outer filter frame, a guide rod is arranged at the center of the inner filter frame, the upper end of the guide rod passes through the outer filter frame and is axially connected to the free end of the piston rod of the second cylinder, a furnace body is arranged on the platform below the slag fishing component, and a waste bin for placing residues is arranged on the platform on the other side of the furnace body.
[0007] As a preferred solution, the outer filtration frame includes a frame body with a U-shaped cross-section. A number of gaps for molten aluminum to pass through are spaced apart on the side surface of the frame body. A chute is provided on the inner wall of the frame body, and a limiting protrusion is provided at the bottom of the chute. The inner filtration frame includes a bottom plate, and a number of vertical rods are provided at the edge of the bottom plate. A sliding block slidably connected to the chute is provided on the outer side surface of the vertical rod. A number of fine holes are provided on the bottom plate.
[0008] As a preferred solution, the connecting seat includes a connecting plate, and a vertical connecting column is provided on the upper surface of the connecting plate. The upper end of the connecting column is connected to the piston rod of the first cylinder.
[0009] As a preferred solution, a pull rod is inserted through the connecting plate inside the connecting column, and the lower end of the pull rod is fixedly connected to the upper end of the outer filtration frame.
[0010] As a preferred solution, a mounting seat is fixedly connected to the column, a speed reducer is provided on the mounting seat, the output end of the speed reducer is connected to a belt transmission mechanism, a rotating sleeve is connected to the center of the turntable, and the lower end of the rotating sleeve is connected to the other end of the belt transmission mechanism.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: Due to the setting of the slag fishing assembly, the floating residues in the melting furnace can be quickly fished out. After fishing, by rotating the turntable, the residues can be quickly poured into the waste box beside. Through repeated slag fishing operations, the purity of the molten aluminum is guaranteed, and the quality of aluminum ingot production is ensured. This device is applicable to industrial production and has strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a structural schematic diagram of the present utility model.
[0013] Figure 2 is a structural schematic diagram of the slag fishing assembly in the present utility model.
[0014] In the figure: 1 platform, 2 column, 3 turntable, 4 first cylinder, 5 connecting seat, 501 connecting plate, 502 connecting column, 6 second cylinder, 7 outer filtration frame, 701 frame body, 702 gap, 703 chute, 704 limiting protrusion, 8 inner filtration frame, 801 bottom plate, 802 vertical rod, 803 sliding block, 804 fine hole, 9 guide rod, 10 furnace body, 11 waste box, 12 mounting seat, 13 speed reducer, 14 rotating sleeve, 15 belt transmission mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] The technical solutions of the present application will be further described and illustrated below in conjunction with the drawings and embodiments.
[0016] Such as Figure 1-2As shown in the figure, there is a melting furnace for facilitating the removal of scum, which includes a platform 1. A column 2 is arranged at the center of the platform 1. A turntable 3 is rotatably connected to the column 2. A first cylinder 4 vertically downward is arranged on one side of the center of the turntable 3. The free end of the piston rod of the first cylinder 4 is connected to a connecting seat 5. A second cylinder 6 vertically downward is arranged on the upper surface of the connecting seat 5. The lower end of the connecting seat 5 is fixedly connected with a slag removal assembly. The slag removal assembly includes an outer filter frame 7. An inner filter frame 8 is slidably connected to the inner side of the outer filter frame 7. A guide rod 9 is arranged at the center of the inner filter frame 8. The upper end of the guide rod 9 passes through the outer filter frame 7 and is axially connected to the free end of the piston rod of the second cylinder 6. A furnace body 10 is arranged on the platform 1 below the slag removal assembly. A waste bin 11 for placing residues is arranged on the platform 1 on the other side of the furnace body 10. The outer filter frame 7 includes a frame body 701 with a U-shaped cross-section. A plurality of gaps 702 for the molten aluminum to pass through are spacedly arranged on the side surface of the frame body 701. A chute 703 is arranged on the inner wall of the frame body 701. A limiting protrusion 704 is arranged at the bottom of the chute 703. The inner filter frame 8 includes a bottom plate 801. A plurality of vertical rods 802 are arranged at the edge of the bottom plate 801. Sliders 803 slidably connected to the chute 703 are arranged on the outer side surfaces of the vertical rods 802. A plurality of fine holes 804 are arranged on the bottom plate 801. The connecting seat 5 includes a connecting plate 501. A vertical connecting column 502 is arranged on the upper surface of the connecting plate 501. The upper end of the connecting column 502 is connected to the piston rod of the first cylinder 4. A pull rod is inserted through the connecting plate 501 inside the connecting column 502. The lower end of the pull rod is fixedly connected to the upper end of the outer filter frame 7. An installation seat 12 is fixedly connected to the column 2. A speed reducer 13 is arranged on the installation seat 12. The output end of the speed reducer 13 is connected to a belt transmission mechanism 15. A rotating sleeve 14 is connected to the center of the turntable 3. The lower end of the rotating sleeve 14 is connected to the other end of the belt transmission mechanism 15.
[0017] During operation, the operator controls the first cylinder 4 to work. During the vertical downward movement of the piston rod of the first cylinder 4, the connecting seat 5 and the entire slag skimming assembly move downward synchronously with the piston rod until the outer filtration frame 7 starts to enter the furnace body 10. At the same time, the operator controls the second cylinder 6 to work, and the piston rod of the second cylinder 6 drives the inner filtration frame 8 to move downward, so that the relative movement between the outer filtration frame 7 and the inner filtration frame 8 generates an annular liquid inlet space, allowing the molten aluminum and floating impurities to enter the slag skimming assembly together. After completion, the operator controls the piston rod of the second cylinder 6 to move vertically upward to move the inner filtration frame 8 upward to close the liquid inlet space. The molten aluminum in the slag skimming assembly flows back into the furnace body 10 through the gap 702 on the side of the outer filtration frame 7 and the fine holes 804 on the bottom plate 801 of the inner filtration frame 8, while the floating slag remains in the slag skimming assembly. After completion, the entire turntable 3 is rotated by the speed reducer 13 to rotate the slag skimming assembly above the waste box 11, and then the second cylinder 6 is controlled to separate the inner filtration frame 8 from the outer filtration frame 7, and the operator cleans the internal floating slag into the waste box 11.
[0018] The present utility model is not limited to the above embodiments. Based on the technical solutions disclosed in the present utility model, those skilled in the art can make some substitutions and deformations of some technical features without creative labor according to the disclosed technical content, and these substitutions and deformations are all within the protection scope of the present utility model.
Claims
1. A melting furnace that is convenient for scooping slag, characterized in that: The utility model comprises a platform (1), a column (2) is arranged at the center of the platform (1), a turntable (3) is rotatably connected to the column (2), a first cylinder (4) is arranged vertically downward on one side of the center of the turntable (3), a connecting seat (5) is connected to the free end of the piston rod of the first cylinder (4), a second cylinder (6) is arranged vertically downward on the upper surface of the connecting seat (5), a slag scooping assembly is fixedly connected to the lower end of the connecting seat (5), the slag scooping assembly comprises an outer filter frame (7), an inner filter frame (8) is slidably connected to the inner side of the outer filter frame (7), a guide rod (9) is arranged at the center of the inner filter frame (8), the upper end of the guide rod (9) passes through the outer filter frame (7) and is axially connected to the free end of the piston rod of the second cylinder (6), a furnace body (10) is arranged on the platform (1) below the slag scooping assembly, and a waste box (11) for placing residues is arranged on the platform (1) on the other side of the furnace body (10).
2. A melting furnace for facilitating slag removal according to claim 1, characterized in that: The outer filter frame (7) comprises a frame body (701) having a U-shaped cross section, a plurality of gaps (702) for aluminum liquid to pass through are arranged at intervals on the side of the frame body (701), a slide groove (703) is provided on the inner wall of the frame body (701), and a limiting protrusion (704) is provided at the bottom of the slide groove (703); the inner filter frame (8) comprises a bottom plate (801), a plurality of vertical rods (802) are provided on the edge of the bottom plate (801), and a sliding block (803) slidably connected to the slide groove (703) is provided on the outer side surface of the vertical rod (802), and a plurality of fine holes (804) are provided on the bottom plate (801).
3. A melting furnace for facilitating slag removal according to claim 2, characterized in that: The connecting seat (5) comprises a connecting plate (501), the upper surface of which is provided with a vertical connecting column (502), the upper end of which is connected to the piston rod of the first cylinder (4).
4. A melting furnace for facilitating slag removal according to claim 3, characterized in that: A pull rod is inserted into the connection plate (501) located on the inner side of the connection column (502), and the lower end of the pull rod is fixedly connected to the upper end of the outer filter frame (7).
5. A melting furnace for facilitating slag removal according to any one of claims 1 to 4, characterized in that: The column (2) is fixedly connected with a mounting seat (12), the mounting seat (12) is provided with a reducer (13), the output end of the reducer (13) is connected with a pulley transmission mechanism (15), the center of the turntable (3) is connected with a rotating sleeve (14), the lower end of the rotating sleeve (14) is connected with the other end of the pulley transmission mechanism (15).
Citation Information
Patent Citations
Smelting furnace convenient for removing dross
CN219551159U