Forming device for tea cake processing

Abstract

The utility model relates to the field of tea processing, and discloses a forming device for tea cake processing, which comprises a processing table, a power piece is arranged on the left portion of the processing table, a template is arranged on the upper portion of the processing table, four corners of the top surface of the processing table are fixedly connected with stand columns, and the tops of the four stand columns are jointly and fixedly connected with a top plate. A discharging machine is installed on the front side of the top plate, a forming piece is arranged in the middle of the top plate, a discharging piece is arranged on the rear side of the top plate, the forming piece comprises an air cylinder, the air cylinder is fixedly connected with the top plate, a pressing plate is fixedly connected to the bottom of the air cylinder, and a plurality of pressing blocks are slidably connected to the bottom of the pressing plate. According to the tea cake demolding device, the processing table is matched with the mold plate and the power piece, and the mold opening is matched with the discharging opening and the discharging piece, so that demolding of tea cakes can be achieved without taking down the mold plate, and the tea cake demolding device is more time-saving and practical.

Description

Technical Field

[0001] The utility model relates to the field of tea processing, in particular to a forming device for processing tea cakes. Background Technique

[0002] A tea cake is a cake-shaped tea product formed by pressing tea leaves. It originated in China, has a long history, and has a long tradition and unique production process. Tea cakes are usually made from high-quality tea leaves through careful selection, distillation, and pressing, and have a flat and round shape.

[0003] After retrieval, the Chinese patent publication number: CN217308992U discloses a tea cake pressing device for processing Pu-erh tea, including a processing box and a conveyor belt. The processing box is a hollow rectangular body with open front and rear side walls. A main cylinder is vertically arranged on the top wall of the processing box. The output end of the main cylinder penetrates the top wall of the processing box and is provided with a horizontally arranged mounting plate. A plurality of supporting cylinders are vertically arranged on the bottom wall of the mounting plate. The conveyor belt passes through the inner cavity of the processing box. The front and rear ends of the inner ring of the conveyor belt are meshed with gears. One end of a gear is provided with a servo motor for driving its rotation. Two movable plates are detachably arranged on the top surface of the conveyor belt. Each movable plate is concavely provided with a plurality of cake-shaped feeding grooves on the top wall, and the positions of the plurality of feeding grooves are adapted to the positions of the supporting cylinders. This utility model can operate continuously and improve the production efficiency.

[0004] When taking the tea cake from the above device, the movable plate needs to be removed by disassembling the screws before the tea cake can be taken out. After taking out the tea cake, the movable plate and the side plate need to be fixed by screws again to complete the next tea cake processing. Repeatedly disassembling and assembling the screws is labor-consuming and time-consuming and not very practical. Therefore, a forming device for processing tea cakes is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a forming device for processing tea cakes, aiming to improve the problem that the device in the prior art needs to repeatedly disassemble and assemble bolts and movable plates when processing tea cakes, which is time-consuming and labor-consuming and not very practical.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A forming device for processing tea cakes, including a processing table, a power component is arranged on the left part of the processing table, a template is arranged on the upper part of the processing table, four columns are fixedly connected to the four corners of the top surface of the processing table, a top plate is fixedly connected to the tops of the four columns, a discharging machine is installed on the front side of the top plate, a forming component is arranged in the middle of the top plate, a feeding component is arranged on the rear side of the top plate, and the forming component includes a cylinder, and the cylinder is fixedly connected to the top plate.

[0007] As a further description of the above technical scheme:

[0008] A pressing plate is fixedly connected to the bottom of the cylinder, and a plurality of pressing blocks are slidably connected to the bottom of the pressing plate.

[0009] As a further description of the above technical solution:

[0010] The blanking member includes an electric push rod, the electric push rod is fixedly connected to the top plate, a connecting plate is fixedly connected to the bottom of the electric push rod, and a plurality of pushing blocks are fixedly connected to the bottom of the connecting plate.

[0011] As a further description of the above technical solution:

[0012] Sliding rails are fixedly connected to both the left and right sides of the processing table, a blanking port is opened at the rear side of the processing table, and a guiding plate is fixedly connected to the front side of the blanking port.

[0013] As a further description of the above technical solution:

[0014] The power member includes a vertical plate, an installation rod passes through and is rotatably connected to the upper part of the vertical plate, a first support rod is fixedly connected to the right side of the installation rod, one end of the first support rod far from the installation rod is rotatably connected to a connecting rod, a second support rod is arranged on the right side of the first support rod, one end of the second support rod is rotatably connected to the connecting rod, and the other end of the second support rod is fixedly connected to a fixed rod.

[0015] As a further description of the above technical solution:

[0016] The power member further includes a motor, a rotating shaft is fixedly connected to the output end of the motor, a first gear is fixedly connected to the left side of the rotating shaft, a second gear is meshed with the lower part of the first gear, and the fixed rod passes through and is fixedly connected to the second gear.

[0017] As a further description of the above technical solution:

[0018] Installation blocks are fixedly connected to both the left and right sides of the template, the motor is fixedly connected to the installation block on the left side, a slider is fixedly connected to the lower part of the installation block, and the slider is slidably connected to the sliding rail.

[0019] As a further description of the above technical solution:

[0020] The template is provided with a plurality of die openings.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the mutual cooperation among the processing table, the template and the power member, and through the mutual cooperation among the die opening, the blanking port and the blanking member, the device can realize the demoulding of the tea cake without removing the template, which is more time-saving and practical.

[0023] 2. In the present utility model, through the mutual cooperation among the processing table, the power component, the template, the discharging machine, the forming component and the blanking component, the device can realize the automatic processing of tea cakes from blanking to forming and then to demolding, which is more labor-saving and more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a forming device for processing tea cakes proposed by the present utility model;

[0025] Figure 2 It is a schematic diagram of the disassembled three-dimensional structure of a forming device for processing tea cakes proposed by the present utility model;

[0026] Figure 3 It is a schematic diagram of the overall three-dimensional structure of the power component and the mold of a forming device for processing tea cakes proposed by the present utility model;

[0027] Figure 4 It is a schematic diagram of the disassembled three-dimensional structure of the power component and the mold of a forming device for processing tea cakes proposed by the present utility model.

[0028] LEGEND DESCRIPTION:

[0029] 1. Processing table; 2. Power component; 3. Template; 4. Column; 5. Top plate; 6. Discharging machine; 7. Forming component; 8. Blanking component; 71. Cylinder; 72. Pressure plate; 73. Pressure block; 81. Electric push rod; 82. Connecting plate; 83. Pushing block; 11. Slide rail; 12. Blanking port; 13. Guide plate; 21. Vertical plate; 22. Installation rod; 23. First support rod; 24. Connecting rod; 25. Second support rod; 26. Fixed rod; 27. Second gear; 28. First gear; 29. Rotating shaft; 20. Motor; 31. Installation block; 32. Slide block; 33. Die orifice. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Refer to Figure 1 - Figure 2, an embodiment provided by the present utility model: A forming device for tea cake processing, including a processing table 1 for tea cake processing. A power member 2 is arranged on the left part of the processing table 1 to drive the mold to move. A template 3 is arranged on the upper part of the processing table 1 to assist in the formation of tea cakes. Four corner parts of the top surface of the processing table 1 are fixedly connected with columns 4 for cooperating with the installation of the top plate 5. The tops of the four columns 4 are jointly fixedly connected with a top plate 5 for cooperating with the installation of the discharging machine 6, the forming member 7, and the blanking member 8. A discharging machine 6 is installed on the front side of the top plate 5, and a discharging valve is arranged inside it, which is connected to the storage equipment for pouring materials into the die orifice 33. A forming member 7 is arranged in the middle of the top plate 5 for extruding the raw materials in the die orifice 33 into tea cakes. A blanking member 8 is arranged on the rear side of the top plate 5 for assisting the demolding of the formed tea cakes.

[0032] Furthermore, the forming member 7 includes a cylinder 71 for driving the pressing block 73 to extrude the raw materials. The cylinder 71 is fixedly connected with the top plate 5. A pressing plate 72 is fixedly connected to the bottom of the cylinder 71 for cooperating with the installation of a plurality of pressing blocks 73. A plurality of pressing blocks 73 are slidably connected to the bottom of the pressing plate 72 to extrude the raw materials and make them form in the die orifice 33.

[0033] Even further, the blanking member 8 includes an electric push rod 81 for pushing the connecting plate 82. The electric push rod 81 is fixedly connected with the top plate 5. A connecting plate 82 is fixedly connected to the bottom of the electric push rod 81 for connecting with the pushing block 83. A plurality of pushing blocks 83 are fixedly connected to the bottom of the connecting plate 82 for assisting in the demolding of the tea cakes stuck in the die orifice 33.

[0034] Specifically, sliding rails 11 are fixedly connected to both the left and right sides of the processing table 1 for cooperating with the connection of the slider 32. A blanking opening 12 is formed on the rear side of the processing table 1 for cooperating with blanking. A guide plate 13 is fixedly connected to the front side of the blanking opening 12 for guiding materials.

[0035] Such as Figure 3 - Figure 4As shown, the power component 2 includes a vertical plate 21 for connecting each component. An installation rod 22 is penetrated and rotatably connected to the upper part of the vertical plate 21 for cooperating with the installation of the first support rod 23. A first support rod 23 is fixedly connected to the right side of the installation rod 22, which cooperates with the second support rod 25 to drive the movement of the installation block 31 connected to the motor 20. One end of the first support rod 23 away from the installation rod 22 is rotatably connected to a connecting rod 24 for cooperating with the connection between the first support rod 23 and the second support rod 25. A second support rod 25 is arranged on the right side of the first support rod 23. One end of the second support rod 25 is rotatably connected to the connecting rod 24, and the other end of the second support rod 25 is fixedly connected to a fixed rod 26 for connecting with the second gear 27. The power component 2 further includes a motor 20 for driving the operation of the assembly. The output end of the motor 20 is fixedly connected to a rotating shaft 29 for cooperating with the connection between the motor 20 and the fixed rod 26. A first gear 28 is fixedly connected to the left side of the rotating shaft 29 for driving the second gear 27. The lower part of the first gear 28 meshes with the second gear 27 for driving the fixed rod 26 of the push rod to drive the second support rod 25 to rotate. The fixed rod 26 penetrates the second gear 27 and is fixedly connected thereto.

[0036] Further, mounting blocks 31 are fixedly connected to both the left and right sides of the template 3 for cooperating with the connection between components. The motor 20 is fixedly connected to the mounting block 31 on the left side. A slider 32 is fixedly connected to the lower part of the mounting block 31 for connecting with the slide rail 11. The slider 32 is slidably connected to the slide rail 11. The template 3 is provided with a plurality of die openings 33 for forming tea cakes and assisting in the demolding of tea cakes.

[0037] Working principle: During use, the tea raw materials are fed into the die orifice 33 at the rear of the template 3 through the discharging machine 6. Then, the motor 20 is started. The motor 20 will drive the rotating shaft 29 to rotate accordingly. The first gear 28 connected to the rotating shaft 29 will rotate accordingly and drive the second gear 27 meshing with it to rotate. The second gear 27 will drive the second support rod 25 to rotate through the fixed rod 26 connected to it. When the second support rod 25 rotates, it will drive the first support rod 23 connected to it to move through the connecting rod 24. The other end of the first support rod 23 is connected to the vertical plate 21 through the mounting rod 22, so as to limit the position of one end of the first support rod 23. Since the motor 20 is connected to the mounting block 31, and the mounting block 31 is connected to the slide rail 11 through the slider 32, when the motor 20 is started, it will drive the slider 32 to reciprocate left and right in the slide rail 11, control the template 3 to move forward through the motor 20, so that the die orifice 33 on the front side of the template 3 moves to the lower part of the discharging machine 6, and the tea raw materials are put into the die orifice 33 on the front side. Then, the motor 20 is started again to drive the template 3 to move below the forming part 7. Then, the air cylinder 71 is started. The air cylinder 71 will push the pressing plate 72 to move downward. The pressing block 73 connected to the pressing plate 72 will press downward to press the raw materials in the die orifice 33 tightly to form a tea cake. Then, the air cylinder 71 will drive the pressing plate 72 and the pressing block 73 to move upward accordingly. Then, the motor 20 is started again to drive the template 3 to move backward again, so that the template 3 comes above the discharging opening 12. Since the lower part of the die orifice 33 loses the block of the processing table 1, part of the tea cake will directly fall on the guide plate 13 and be conveyed to the next processing equipment. Part of the tea cake may be stuck in the die orifice 33. At this time, the electric push rod 81 is started to drive the connecting plate 82 to move downward, and the pushing block 83 will push toward the die orifice 33 accordingly, so as to push the tea cake stuck in the die orifice 33 downward and make it fall on the guide plate 13. After the material is taken, the electric push rod 81 drives the connecting plate 82 and the pushing block 83 to move upward. Then, the motor 20 is started again to drive the template 3 to move below the discharging machine 6 again, and then the above steps are repeated again to complete the continuous processing of the tea cake.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A tea cake forming device, comprising a processing table (1), characterized in that: A power part (2) is arranged on the left side of the processing table (1), a template (3) is arranged on the upper part of the processing table (1), four corners of the top surface of the processing table (1) are fixedly connected to columns (4), the tops of the four columns (4) are commonly fixedly connected to a top plate (5), a discharge machine (6) is installed on the front side of the top plate (5), a forming part (7) is arranged in the middle part of the top plate (5), and a discharge part (8) is arranged on the rear side of the top plate (5), and the forming part (7) includes a cylinder (71), and the cylinder (71) is fixedly connected to the top plate (5).

2. A tea cake forming device according to claim 1, characterized in that: The bottom of the cylinder (71) is fixedly connected to a pressing plate (72), and the bottom of the pressing plate (72) is slidably connected to a plurality of pressing blocks (73).

3. A tea cake forming device according to claim 1, characterized in that: The blanking member (8) comprises an electric push rod (81), the electric push rod (81) is fixedly connected to the top plate (5), the bottom of the electric push rod (81) is fixedly connected to a connecting plate (82), and the bottom of the connecting plate (82) is fixedly connected to a plurality of push blocks (83).

4. A tea cake forming device according to claim 1, characterized in that: The left and right sides of the processing table (1) are both fixedly connected to slide rails (11), the rear side of the processing table (1) is provided with a material discharge opening (12), and the front side of the material discharge opening (12) is fixedly connected to a guide plate (13).

5. A tea cake forming device according to claim 4, characterized in that: The power member (2) comprises a vertical plate (21), the upper part of which is penetrated by a mounting rod (22) and rotatably connected thereto, a first support rod (23) being fixedly connected to the right side of the mounting rod (22), an end of the first support rod (23) away from the mounting rod (22) being rotatably connected to a connecting rod (24), a second support rod (25) being arranged on the right side of the first support rod (23), one end of the second support rod (25) being rotatably connected to the connecting rod (24), and the other end of the second support rod (25) being fixedly connected to a fixing rod (26).

6. A tea cake forming device according to claim 5, characterized in that: The power member (2) further comprises a motor (20), the output end of the motor (20) being fixedly connected to a rotating shaft (29), the left side of the rotating shaft (29) being fixedly connected to a first gear (28), the lower part of the first gear (28) being meshed with a second gear (27), and the fixing rod (26) passing through the second gear (27) and being fixedly connected thereto.

7. A tea cake forming device according to claim 6, characterized in that: The left and right sides of the template (3) are both fixedly connected with mounting blocks (31); the motor (20) is fixedly connected to the mounting block (31) on the left side; a sliding block (32) is fixedly connected to the lower part of the mounting block (31); and the sliding block (32) is slidably connected to the slide rail (11).

8. The tea cake forming device according to claim 1, characterized in that: The template (3) is provided with a plurality of die openings (33).

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