Flexible vibration distributor
By adopting the design of flexible screen surface and floating mechanism in the vibrating fabric device, the problem of sticky impurity plate bonding on the hard screen plate is solved, and the efficiency of the uniform spread of materials and subsequent identification and sorting process is improved.
Patent Information
- Application Number
- CN202420675296.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing vibrating fabric transport screen plate is a hard flat structure, which makes it difficult to effectively deal with viscous impurities in the material, resulting in impurities being tied on the screen plate, affecting the fabric effect and subsequent identification and sorting process.
A flexible vibrating cloth device is designed, adopting a flexible screen surface and a floating mechanism. The flexible screen surface is arranged inclined from top to bottom along the feed end to the discharge end. The floating mechanism changes the vibration amplitude of the flexible screen surface through a floating beam and an elastic connection to prevent sticky impurities from being tied.
Through the design of the flexible screen surface and floating mechanism, the sticky impurities in the material are effectively prevented from being tied on the screen surface, improving the efficiency of the uniform spread of the material and subsequent identification and sorting process.
Smart Images

Figure CN222970273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibrating distributors, in particular to a flexible vibrating distributor. Background Art
[0002] The vibrating distributor distributes materials by vibration. The vibrating distributor is an important functional component of equipment such as optoelectronic sorting and cascade flow sorting. After passing through the vibrating distributor, materials (such as lump minerals or lump coal and other lump materials) can be evenly spread out and fed into subsequent equipment at a certain speed, providing suitable identification and sorting conditions for the subsequent equipment.
[0003] The vibrating distributor generally includes a vibrating mechanism and a conveying sieve plate. The vibrating mechanism includes a vibrating motor and a frame. The conveying sieve plate is fixedly installed inside the frame. The vibrating motor is used to drive the frame to vibrate; there is a feeding port on the frame. During use, the materials at the feeding port fall onto the conveying sieve plate. The vibrating motor drives the frame to vibrate, and then drives the conveying sieve plate to vibrate; there are sieve holes on the conveying sieve plate, and impurities or specific small-sized materials fall through the sieve holes, and the materials that meet the requirements vibrate evenly on the conveying sieve plate and flow out from the discharging port.
[0004] However, the existing conveying sieve plate has a rigid flat plate structure. When the materials are mixed with sticky impurities (such as wet sludge), the sticky impurities will caking on the conveying sieve plate, forming protrusions on the surface of the conveying sieve plate or blocking the sieve holes, thereby affecting the effect of material distribution and further affecting the subsequent identification and sorting process. Summary of the Utility Model
[0005] (1) The problem to be solved by the utility model is: how to solve the problem that fine mud cakes on the vibrating distributor and affects the subsequent identification and sorting of materials.
[0006] (2) Technical Solution
[0007] A flexible vibrating distributor provided by the utility model includes a frame, a flexible sieve surface and a floating mechanism;
[0008] A cavity is formed inside the frame. The flexible sieve surface is unfolded and fixedly laid inside the cavity. The frame is provided with a feeding end and a discharging end along its length direction; the flexible sieve surface is arranged between the feeding end and the discharging end; the flexible sieve surface is inclined from top to bottom along the direction from the feeding end to the discharging end;
[0009] The floating mechanism is arranged on the lower side of the flexible sieve surface and is used to change the vibration amplitude of the flexible sieve surface.
[0010] According to an embodiment of the present utility model, the length direction of the flexible screen surface extends along the direction from the feeding end to the discharging end, and a plurality of floating mechanisms are provided, and the plurality of floating mechanisms are arranged at intervals along the length direction of the flexible screen surface.
[0011] According to an embodiment of the present utility model, the floating mechanism includes a floating beam and an elastic connecting member, and two ends of the floating beam are respectively connected to the frame through the elastic connecting member.
[0012] According to an embodiment of the present utility model, the phase difference between the floating beam and the frame is 180°.
[0013] According to an embodiment of the present utility model, the elastic connecting member includes an annular rubber spring, the annular rubber spring is fixed inside the frame, and the floating beam is embedded inside the annular rubber spring.
[0014] According to an embodiment of the present utility model, the elastic connecting member further includes a support;
[0015] The support is fixedly connected to the frame, a circular groove is provided inside the support, and the annular rubber spring is embedded in the circular groove;
[0016] The floating beam is tightly connected to the annular rubber spring through an annular flange;
[0017] The frame and the support cooperate to limit the annular rubber spring in the circular groove.
[0018] According to an embodiment of the present utility model, the frame includes two fixed beams, two ends of the flexible screen surface are respectively connected to the two fixed beams, and the floating beams are arranged at intervals between the two fixed beams.
[0019] According to an embodiment of the present utility model, the frame further includes two side plates, the two side plates are parallel to each other, and both of the two fixed beams are arranged between the two side plates.
[0020] According to an embodiment of the present utility model, flexible upper edges are provided on two sides of the flexible screen surface close to the two side plates, the flexible upper edges are integrally formed with the flexible screen surface, and the flexible upper edges are connected to the side plates.
[0021] According to an embodiment of the present utility model, the unfolded surface of the flexible screen surface is a plane, and the included angle between the upper surface of the flexible screen surface and the horizontal plane is between 0° and 18°.
[0022] Advantages of the present utility model: When the material moves from the feeding end to the flexible sieve surface and rolls from the feeding end to the discharging end, during the vibration of the frame, the overall vibration of the flexible sieve surface is driven. When the flexible sieve surface vibrates along with the frame, the floating mechanism changes the vibration amplitude of the flexible sieve surface during the vibration process. As a result, the vibration amplitude on the surface of the flexible sieve surface is different from that of the frame. Subsequently, the flexible impurities carried in the material will not form a crust on the flexible sieve surface and the upper plate of the sieve holes, which is beneficial to the subsequent identification and sorting processes of the material. Description of the Drawings
[0023] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 Front view of the distributor provided by the embodiment of the present utility model;
[0025] Figure 2 Front view of the vibration mechanism, elastic connecting member, floating beam, frame and buffer mechanism provided by the embodiment of the present utility model;
[0026] Figure 3 Cross-sectional view of the flexible sieve surface, side plate, fixed beam, floating beam and elastic connecting member provided by the embodiment of the present utility model;
[0027] Figure 4 Cross-sectional view of the side plate, floating beam and elastic connecting member provided by the embodiment of the present utility model.
[0028] Reference numerals: 1, vibration mechanism; 2, frame; 3, floating beam; 4, flexible sieve surface; 5, elastic connecting member; 501, annular rubber spring; 502, support; 6, base; 7, fixed beam; 8, side plate; 9, buffer mechanism; 10, flexible upper edge. Detailed Embodiments
[0029] The following will clearly and completely describe the technical solutions of the present utility model in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0030] As Figures 1 to 4 shown, a flexible vibrating distributor includes a frame 2, a flexible sieve surface 4 and a floating mechanism;
[0031] A cavity is formed within the frame 2, and the flexible screening surface 4 is unfolded and fixedly laid within the cavity. The frame 2 is provided with a feed end and a discharge end along its length direction; the flexible screening surface 4 is disposed between the feed end and the discharge end; the flexible screening surface 4 is inclined downward from top to bottom along the direction from the feed end to the discharge end;
[0032] The floating mechanism is arranged on the lower side of the flexible screening surface 4 and is used to change the vibration amplitude of the flexible screening surface 4.
[0033] Specifically, when the material reaches the flexible screening surface 4 from the feed end and rolls from the feed end to the discharge end, during the vibration of the frame 2, the overall vibration of the flexible screening surface 4 is driven. When the flexible screening surface 4 vibrates along with the frame 2, the floating mechanism changes the vibration amplitude of the flexible screening surface 4 during the vibration process. As a result, the vibration amplitude on the surface of the flexible screening surface 4 is different from that of the frame 2, and then the flexible impurities carried in the material will not form a hard crust on the flexible screening surface 4 and the upper plate of the sieve holes, which is beneficial to the subsequent identification and sorting process of the material.
[0034] According to an embodiment of the present invention, the length direction of the flexible screening surface 4 extends along the direction from the feed end to the discharge end, and the floating mechanism is arranged in multiple numbers, and the multiple floating mechanisms are arranged at intervals along the length direction of the flexible screening surface 4.
[0035] When the material falls onto the flexible screening surface 4 through the feed end, multiple groups of floating mechanisms are arranged at the bottom of the flexible screening surface 4, which can better change the vibration amplitude of the flexible screening surface 4.
[0036] It should be noted that the flexible screening surface 4 is made of non-rigid materials, and polyurethane, rubber or composite materials with certain flexibility can be selected.
[0037] According to an embodiment of the present invention, as Figure 2 shown, the floating mechanism includes a floating beam 3 and an elastic connecting member 5. Both ends of the floating beam 3 are respectively connected to the frame 2 through the same elastic connecting member 5. When the frame 2 vibrates, the elastic connecting member 5 and the flexible screening surface 4 vibrate under the drive of the frame 2. As a result, the floating beam 3 generates a vibration amplitude different from that of the frame 2 under the action of the elastic connecting member 5. The floating beam 3 is connected to the lower surface of the flexible screening surface 4, and the axis direction of the floating beam 3 is parallel to the lower surface of the flexible screening surface 4. Then, the floating beam 3 changes the tightness of the flexible screening surface 4, that is, changes the vibration amplitude of the flexible screening surface 4, so that the sticky impurities carried on the material are not easy to form a hard crust on the flexible screening surface 4 or block the sieve holes on the flexible screening surface 4.
[0038] In this example, the floating mechanism can also be in other forms. For example, the floating beam 3 is fixedly connected to the frame 2, and the floating beam 3 is connected to the lower surface of the flexible screening surface 4 through a spring, which can also achieve the purpose of changing the vibration amplitude of the flexible screening surface 4. Its essence does not deviate from the design concept of the present invention and should belong to the protection scope of the present invention.
[0039] In this embodiment, the floating beam 3 is a round rod. Two first through holes are provided on the frame 2. Both ends of the first round rod penetrate through the first through holes and are connected to the elastic connecting member 5. The floating beam 3 and the flexible sieve surface 4 are fixedly connected through a mounting plate. It should be noted that the diameter of the first through hole is larger than the diameter of the floating beam 3.
[0040] Of course, in this example, the floating beam 3 is arranged on the lower side of the flexible sieve surface 4. When not connected to the flexible sieve surface 4, when the elastic connecting member 5 vibrates, it can drive the floating beam 3 to lift the flexible sieve surface 4, and the purpose of changing the vibration amplitude of the flexible sieve surface 4 can also be achieved.
[0041] According to an embodiment of the present invention, the phase difference between the floating beam 3 and the frame 2 is 180°. Specifically, when the fixed beam 7 vibrates, under the vibration action of the annular rubber spring 501 and the frame 2, the floating beam 3 vibrates and generates a phase difference different from that of the fixed beam 7, and then can pull the flexible sieve surface 4 to be tightened and move up and down, changing the vibration amplitude of the flexible sieve surface 4 to prevent fine mud from caking on the flexible sieve surface 4. Preferably, the phase difference between the floating beam 3 and the fixed beam 7 is 180°.
[0042] According to an embodiment of the present invention, as Figure 2 shown, the elastic connecting member 5 includes an annular rubber spring 501. The annular rubber spring 501 is fixed inside the frame 2, and the floating beam 3 is embedded inside the annular rubber spring 501.
[0043] When the frame 2 vibrates, the annular rubber spring 501 vibrates, and then drives the floating beam 3 embedded in the annular rubber spring 501 to vibrate. Since the floating beam 3 is connected to the lower surface of the flexible sieve surface 4, therefore, the floating beam 3 drives the surface of the flexible sieve surface 4 to vibrate. Because the floating beam 3 is elastically connected to the frame 2, so, the vibration amplitude of the floating beam 3 is different from that of the frame 2, and further, the vibration amplitude of the flexible sieve surface 4 is different from that of the frame 2.
[0044] Of course, in this embodiment, the elastic connecting member 5 can be in other forms. For example, the elastic connecting member 5 includes a scroll spring, and the end of the floating beam 3 is fixedly connected inside the scroll spring, and the scroll spring is fixedly connected to the frame 2.
[0045] According to an embodiment of the present invention, as Figure 2 shown, the elastic connecting member 5 further includes a support 502;
[0046] The support 502 is fixedly connected to the frame 2. A round groove is provided inside the support 502. The annular rubber spring 501 is embedded in the round groove, and the floating beam 3 is fixedly connected to the annular rubber spring 501 through an annular flange.
[0047] Specifically, a first through hole is provided in the frame 2, and an annular flange is provided in the first through hole. The outer diameter of the annular flange is smaller than the diameter of the first through hole, and the diameter of the circular groove is larger than the diameter of the first through hole;
[0048] The floating beam 3 is fixedly connected to the annular rubber spring 501 through the annular flange;
[0049] The frame 2 and the support 502 cooperate to limit the annular rubber spring 501 in the circular groove.
[0050] Of course, the installation position of the annular flange can also be other positions. For example, the annular flange is installed on the side of the annular rubber spring 501 away from the frame 2 to achieve the purpose of fixing the annular rubber spring 501 and the floating beam 3. Its gist does not deviate from the design idea of the present invention and should belong to the protection scope of the present invention.
[0051] Specifically, the axis of the annular flange and the axis of the circular groove coincide with the axis of the annular rubber spring 501. The supports 502 are installed on both sides of the frame 2. The annular rubber spring 501 is embedded and fixed in the circular groove, and then the two ends of the floating beam 3 are respectively fixed inside the two annular rubber springs 501 to complete the installation. The support 502 is composed of a first ring plate, a mounting seat and a second ring plate. The inner hole of the first ring plate is the circular groove of the support 502. The first ring plate is placed in the mounting seat, the mounting seat is fixed to the frame 2, and then the second ring plate is installed on the side of the second ring plate away from the frame 2, so as to limit the annular rubber spring 501 embedded in the second ring plate between the frame 2 and the first ring plate, and then prevent the floating beam 3 fixed to the annular rubber spring 501 from moving along its axis.
[0052] The depth of the circular groove is adapted to the length of the annular rubber spring 501, and the annular rubber spring 501 can be completely embedded into the circular groove.
[0053] Of course, in this embodiment, the retention method of the annular rubber spring 501 can also be other forms. For example, a second through hole is provided in the support 502, the annular rubber spring 501 is fixedly connected in the second through hole, the aperture of the first through hole provided in the frame 2 is smaller than the diameter of the annular rubber spring 501, and a limiting block for limiting the floating beam 3 is fixedly connected to the side of the two supports 502 away from each other. The cooperation between the limiting block and the frame 2 can prevent the annular rubber spring 501 from moving along its length direction.
[0054] Of course, the distance between the two limiting plates is adapted to the length of the floating beam 3, and can prevent the floating beam 3 from moving in its axial direction.
[0055] According to an embodiment of the present invention, as Figure 3As shown, the frame 2 includes two fixed beams 7. Both ends of the flexible screen surface 4 are respectively connected to the two fixed beams 7, and the floating beams 3 are arranged at intervals between the two fixed beams 7. Among them, the two fixed beams 7 are respectively used to fix one end of the flexible screen surface 4 close to the feeding end and one end of the flexible screen surface 4 close to the discharging end.
[0056] Certainly, in this embodiment, if multiple sets of floating mechanisms are provided, then multiple floating beams 3 are arranged at intervals between the two fixed beams 7. On this basis, when the elastic coefficients of the elastic connectors 5 in each set of floating mechanisms are different, the effect of changing the vibration amplitude of the flexible screen surface 4 is better.
[0057] According to an embodiment of the present invention, the frame 2 further includes two side plates 8. The two side plates 8 are parallel to each other, and both fixed beams 7 are arranged between the two side plates 8. The direction from the feeding end to the discharging end is denoted as the length direction of the flexible screen surface 4, and the distance between the two side plates 8 is adapted to the width of the flexible screen surface 4. The two elastic connectors 5 are respectively connected to the two side plates 8, and one end of the floating beam 3 is connected to one side plate 8 through an elastic connector 5.
[0058] According to an embodiment of the present invention, as Figure 3 shown, flexible upper edges 10 are provided on two sides of the flexible screen surface 4 close to the two side plates 8. The flexible upper edges 10 are integrally formed with the flexible screen surface 4, and the flexible upper edges 10 are connected to the side plates 8.
[0059] Specifically, flexible upper edges 10 are provided on two sides of the flexible screen surface 4 close to the two side plates 8. The flexible upper edges 10 are integrally formed with the flexible screen surface 4, and the flexible upper edges 10 are connected to the side plates 8.
[0060] Since during the process of the material rolling on the flexible screen surface 4, the material may closely adhere to the side plates 8 and thus enter the gap between the side plates 8 and the flexible screen surface 4. To avoid this situation, by connecting a flexible upper edge 10 to each of the two sides of the flexible screen surface 4 close to the two side plates 8 respectively to cover the gap, it will not interfere with the movement of the flexible screen surface 4 when the flexible screen surface 4 adjusts its tightness under the action of the floating mechanism.
[0061] Certainly, in this example, if the width of the flexible screen surface 4 is designed to be greater than the distance between the two side plates 8, and the two sides of the flexible screen surface 4 close to the two side plates 8 are turned up and adhered to the two side plates 8 respectively, it can also achieve the purpose of preventing fine-grained materials from falling into the gap between the side plates 8 and the flexible screen surface 4. Its gist does not deviate from the design concept of the present invention and should belong to the protection scope of the present invention.
[0062] In this embodiment, the angle between the upper surface of the flexible sieve surface 4 and the horizontal plane is between 0° and 18°. The greater the inclination angle between the upper surface of the flexible sieve surface 4 and the horizontal plane, the faster the material rolls. The smaller the inclination angle between the upper surface of the flexible sieve surface 4 and the horizontal plane, the slower the material rolls. However, the better the effect of evenly spreading the material for screening. Therefore, the inclination angle of the flexible sieve surface 4 can be selected according to actual needs. In this embodiment, the angle between the flexible sieve surface 4 and the horizontal plane is 15 degrees.
[0063] Specifically, as Figure 1 shown, the vibrating feeder also includes a vibrating mechanism 1, a buffer mechanism 9, and a base 6. The bottom of the frame 2 is connected to the base 6 through multiple groups of buffer mechanisms 9. The vibrating mechanism 1 is installed on the frame 2 and is used to drive the frame 2 to vibrate. The vibrating mechanism 1 includes a vibrating motor and a vibrating beam. The output end of the vibrating motor is fixedly connected to the vibrating beam, and the vibrating beam is fixedly connected to both side plates 8. When the vibrating motor vibrates, it drives the vibrating beam to vibrate, thereby driving both side plates 8 and the fixed beam 7 to vibrate.
[0064] In this embodiment, the buffer mechanism 9 is a telescopic spring. The first mounting plate and the second mounting plate are respectively installed on both side plates 8 and the base 6 through multiple bolts. One end of the telescopic spring is fixedly connected to the side plate 8 through the first mounting plate, and the other end is fixedly connected to the base 6 through the second mounting plate.
[0065] Specifically, the base 6 is placed on the ground. The vibrating mechanism 1 vibrates, driving the side plates 8 and the fixed beam 7 to vibrate synchronously. The function of the buffer mechanism 9 is to buffer the overall frame 2. The material enters from the feeding end and rolls towards the discharging end through the flexible sieve surface 4. During the vibration process, the vibration phases of the fixed beam 7 and the side plates 8 are the same. Since the floating beam 3 is installed on the side plate 8 through the annular rubber spring 501 and the support 502, there is a phase difference between the floating beam 3 and the fixed beam 7. The different phases of the fixed beam 7 and the floating beam 3 cause the flexible sieve surface 4 fixedly connected to both ends of the two fixed beams 7 to be pulled tight and move up and down (i.e., the vibration amplitude of the flexible sieve surface 4 changes), thereby preventing the sticky impurities carried by the material from caking on the flexible sieve surface 4.
[0066] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0067] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the connection inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0068] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A flexible vibrating distributor, characterized in that: include: A frame (2), a flexible screen surface (4) and a floating mechanism; A cavity is formed in the frame (2), the flexible screen surface (4) is unfolded and fixedly laid in the cavity, the frame (2) is provided with a feed end and a discharge end along its length direction; the flexible screen surface (4) is arranged between the feed end and the discharge end; the flexible screen surface (4) is arranged obliquely from top to bottom along the direction from the feed end to the discharge end; The floating mechanism is arranged on the lower side of the flexible screen surface (4) and is used to change the vibration amplitude of the flexible screen surface (4); The floating mechanism comprises a floating beam (3) and an elastic connecting member (5), and both ends of the floating beam (3) are respectively connected to the frame (2) through the elastic connecting member (5); The phase difference between the floating beam (3) and the frame (2) is 180°.
2. A flexible vibrating distributor according to claim 1, characterized in that: The length direction of the flexible screen surface (4) extends from the feed end to the discharge end, and the floating mechanisms are provided in plurality, and the plurality of floating mechanisms are arranged at intervals along the length direction of the flexible screen surface (4).
3. A flexible vibrating distributor according to claim 1, characterized in that: The elastic connecting member (5) comprises an annular rubber spring (501), the annular rubber spring (501) is fixed in the frame (2), and the floating beam (3) is embedded in the annular rubber spring (501).
4. A flexible vibrating distributor according to claim 3, characterized in that: The elastic connecting member (5) further comprises a support (502); The support (502) is fixedly connected to the frame (2), a circular groove is provided in the support (502), and the annular rubber spring (501) is embedded in the circular groove; The floating beam (3) is tightly connected to the annular rubber spring (501) via an annular flange; The frame (2) cooperates with the support (502) to limit the annular rubber spring (501) in the circular groove.
5. A flexible vibrating distributor according to claim 1, characterized in that: The frame (2) comprises two fixed beams (7), the two ends of the flexible screen surface (4) are respectively connected to the two fixed beams (7), and the floating beams (3) are arranged at intervals between the two fixed beams (7).
6. A flexible vibrating distributor according to claim 5, characterized in that: The frame (2) further comprises two side plates (8), the two side plates (8) are parallel to each other, and the two fixed beams (7) are arranged between the two side plates (8).
7. A flexible vibrating distributor according to claim 6, characterized in that: The flexible screen surface (4) is provided with flexible upper edges (10) on two sides close to the two side panels (8); the flexible upper edge (10) is integrally formed with the flexible screen surface (4); and the flexible upper edge (10) is connected to the side panels (8).
8. A flexible vibrating distributor according to any one of claims 1 to 7, characterized in that: The unfolded surface of the flexible screen surface (4) is a plane, and the angle between the upper surface of the flexible screen surface (4) and the horizontal plane is between 0° and 18°.